Abstract: A mold for manufacturing a composite drive shaft, most of which, except for opposite ends functioning as power transmission parts, has a tubular shape with a circular cross-section similar to that of a general shaft, and the shape of each end of which is changed so as to realize easy removal of the drive shaft from the mold after molding. Further, the present invention provides a composite drive shaft, which is manufactured using the mold and is configured such that, when a connection joint (metal yoke) is assembled with each end of the drive shaft, the drive shaft can be rotated in an integrated state realized by the connection joints. Thus, the composite drive shaft of the present invention can directly transmit power, instead of a mechanical fastening jointing technique or an adhesive bonding jointing technique, thus efficiently transmitting high torque.

Abstract: A mold assembly for forming a piston and method of molding a piston therewith includes a pair of mold halves moveable toward and away form one another along a linear path that is substantially perpendicular to a longitudinal central axis of the piston between an engaged position to provide at least portion of a mold cavity for forming an outer periphery of the piston and a disengaged position to allow extraction of the piston from the mold cavity. The assembly also has a pair of mandrels moveable along a linear path into an engaged position between the pair of mold halves to form an undercut of the piston. The pair of mandrels are movable to a disengaged position to allow extraction of the piston vertically along the axis.

Abstract: There is provided a method of cast molding a cylinder for an internal combustion engine by making use of an insert core, which makes it possible to rationally form the chamfered portions at the rim portion, on the cylinder bore side, of the scavenging ports, the suction port and the exhaust port with high precision and high freedom in dimension and configuration without fluctuation in size and configuration of the chamfered portion.

Abstract: A metal die device for casting of a simpler device structure by which a cast product having an undercut may directly be produced is disclosed. A casting (cavity) S is provided between a fixed die 21 and a movable die 31 as a movable core 40 having an undercut forming projection 41 is interposed between the fixed and movable dies. A swing member 54, caused to swing by a cylinder 51, is provided overlying the movable die 31. On the swing member 54, there is provided a cylinder 57 for vertically sliding the core 40. In die opening, following casting, the core 40 is vertically slid and subsequently caused to swing towards an upper outer side to release the core 40 from the cast product. Degree of freedom in metal designing is achieved without excess restriction in the shape or position of the undercut.

Abstract: A plastic injection molding machine includes a rod having an end engaged with a slide member located beside the lower mold, and a position block connected to the upper mold. A pin is movably inserted in two respective inclined holes in the position block and the slide member so that the threaded section on the tip end of the rod is moved into the cavity with the movement of the slide member. The rod is located between two side members each have a threaded semi-circular recess. Another threaded section has the same threads of the thread section on the tip end of the rod is engaged with the two threaded semi-circular recesses so that the rod is rotatably withdrawn from the cavity smoothly when the rod is rotated by a motor.

Abstract: A casting 31 is fixed to a support member 23, and the casting 31 is hit by a hammer 43 while vibrating the support member, so that vibrations of different properties are applied to the casting to shake out the sand.

Abstract: A wax pattern molding process, employing a mold having a cavity and a core structure in the mold cavity that include closing the mold with the core structure positioned in the mold cavity; injecting flowing heated wax into the mold to flow about the core; allowing the injected wax to cool and solidify to form the wax pattern; removing the core structure from the solidified wax pattern, while the mold holds the pattern in position in the mold; and opening the mold and removing the unencumbered wax pattern from the mold.

Abstract: A piston is formed with a rib which is formed on a base portion and is formed with through holes which is formed in such manner that the core is in contact with a projection portions of a holding die.

Abstract: Injection moulding core for pipe bends, with at least one straight pipe terminal portion, wherein the bend core is divided in various segments (a) which are preferably wedge-shaped when viewed sideways and which are connected by appropriate elements preferably mushroom-shaped projections (c) to form a chain so that the medial line (b) of the chain of segments may form a straight line, and which are mutually fixed by appropriate elements, preferably centering pins (d) or adjusting springs and/or an edge overlapping the various segments (a), in order to avoid any displacement and torsion, and which comprise one or a plurality of holes (e) through which pass one or a plurality of traction elements, preferably metal cables (f) which are connected to the last segment (a) of the chain, whereas they are connected to displacement elements (i) at the other end of the chain by means of a core (h) fixed preferably to that end of the chain and provided for the straight pipe terminal portion.

Abstract: A method of casting or moulding an article having an internally screw-threaded hole comprises introducing casting or moulding material into a mould cavity around a core pin formed with segments of a screw thread separated by flutes and also around withdrawable flat core members projecting into the mould cavity with their leading ends fitting snugly into the flutes. The segments of screw thread form the male image of segments of the required female thread. When the casting or moulding material has set first the core members are withdrawn from the mould cavity then the core pin is rotated to bring the screw-threaded segments into the positions formerly occupied by the flutes and the pin is withdrawn axially from the mould cavity. Finally the article is removed from the mould cavity.

Abstract: A method of casting or moulding an internally screw-threaded article comprises introducing casting or moulding material around two withdrawable flat core members which overlap within a mould cavity. The leading end face of each core member is formed with a male segment of the female screw thread to be formed in the article, the arrangement being that when the core members meet one another the two screw thead segments of the two core members are located to form two diametrally opposite segments of a male image of said female screw thread, withdrawing the core members from the mould cavity when the casting or moulding material has set and removing the cast article from the mould cavity.

Abstract: Arrangement for the die casting of a roller bearing cage having pockets for the rolling bodies includes an outer housing covering the die casting mold and having guide openings opening at the central planes of the respective pockets and main and auxiliary slides arranged side by side in each guide opening. The main and auxiliary slides have guiding surfaces at their inner ends directed at an angle to the central plane, the guiding surfaces being laterally opposite one another and supporting one another. Each auxiliary slide has a lateral bulge on the side thereof opposite the guiding surface of the guide opening for defining a lateral limit wall of the pocket with holding projections for the rolling bodies on the inner and outer edges. The arrangement in accordance with the invention requires few components, provides a compact construction, and is economically produceable. The main slides are each operable from the exterior of the apparatus, and have recesses with inner and outer shoulder surfaces.

Abstract: An apparatus for the production of plastic cages for radial roller bearings wherein the two end rings of the cage are joined by a plurality of crossbars distributed over their circumference comprising an injection-molding die with a cylindrical core corresponding to the inner diameter of the cage and an outer die element having radially moveable slides, the said injection-molding die being provided with recesses for the simultaneous production of at least two cages.

Abstract: There is disclosed a method and apparatus for providing optically pure glass blanks, tubing, crucibles and the like for use in forming optical waveguides, lenses, prisms, filters, lamp envelopes and the like. A glass layer is formed at a high temperature on a mandrel which includes a support rod or tube upon which is disposed a layer of refractory metal wire, gauze, foil or the like. The mandrel is so constructed that stresses, which heretofore have developed in the glass layer during cooling, are avoided, and the mandrel is easily removed from the glass layer, thereby forming a hollow glass cylinder that is free from cracks, checks and the like.