Having Casting Material Cooling Means Patents (Class 164/443)
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Patent number: 7290587Abstract: A system and method for thermal management of a die is disclosed wherein cooling of the die is controlled by controlling coolant flow to switch between laminar flow and turbulent flow as desired.Type: GrantFiled: August 30, 2004Date of Patent: November 6, 2007Assignee: General Motors CorporationInventor: Gary C. Ward
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Patent number: 7234508Abstract: A mould for continuously casting metal strips comprises a pair of side walls (11) on opposite sides of an open-ended mould cavity (C) having an entrance end (E) for continuously receiving molten metal and an exit end (D) for continuously discharging a moving solidified strip (D) formed from the molten metal. Each mould side wall (11) includes a graphite block (13) formed of a stack of a multiplicity of elongate graphite laminae (16) having opposite faces (16A) and inner edges (16B), said inner edges (16B) jointly forming a surface (16A) directed toward the mould cavity (C). The mould further comprises a cooling system associated with each graphite block (13) and including coolant tubes (15) extending through the stack transversely to said opposite faces (16A) of the graphite laminae (16) forming the stack.Type: GrantFiled: December 18, 2002Date of Patent: June 26, 2007Assignee: Luvata OyInventors: Angela Vestman, legal representative, Susanne Karlsson, legal representative, Sture Östlund, Bertil Vestman, deceased
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Patent number: 7198092Abstract: A chill tube (1) having a double T-shaped inner and outer cross section in beam blank format is encased in a water-guiding jacket (12) adapted to its outer contour while forming a water gap (14). The wall thickness (D) of chill tube (1) in the rounded transition regions (2) from middle crosspieces (4), which face each other head to head and are drawn in towards longitudinal axis (3), to the neighboring crosswise positioned flanges (5) is dimensioned at least partially smaller than in the remaining wall sections (6, 7). The reduction in wall thickness is implemented by longitudinal hollow recesses (8). These recesses (8) extend only in the height range of the bath level. Into the cross sectional regions which are formed by the outer contour of chill tube (1) as well as the inner contour of water-guiding jacket (12), filler pieces (17) are incorporated, adapted to this cross section.Type: GrantFiled: September 1, 2004Date of Patent: April 3, 2007Assignee: KM Europa Metal AktiengesellschaftInventors: Roland Hauri, Raimund Eichholz-Boldt, Dietmar Kolbeck, Gerhard Hugenschütt
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Patent number: 7147033Abstract: A twin-drum continuous casting apparatus for casting a metal sheet (4) by supplying molten metal (3) to a pouring basin formed by a pair of cooling drums (1) rotating in opposite directions, and side gates (2), to cool the molten metal (3) by contact with surfaces of the cooling drums (1), thereby forming a solidified shell. The cooling drum (1) is formed from a drum body (11) having shaft portions at opposite end portions, and a drum sleeve (10) fitted on an outer peripheral portion of the drum body (11). Also, means is provided for preventing various adverse influences due to differences in thermal expansion of constituent members of the drum body (11) during casting. Thus, the reliability of the apparatus is increased, and the quality of casting is improved.Type: GrantFiled: July 19, 2001Date of Patent: December 12, 2006Assignees: Mitsubishi Heavy Industries, Ltd., Nippon Steel CorporationInventors: Keiichi Yamamoto, Ritsuo Hashimoto, Mitsuo Tani, Kazutoshi Yokoo, Jyoji Yusa, Kunimasa Sasaki, Katsuyoshi Miyake, Katsuyuki Isogami, Mamoru Yamada, Tsuyoshi Tanaka, Takashi Arai, Tadahiro Izu, Keiji Tsunenari, Kazuto Yamamura, Hiroshi Izaki
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Patent number: 7143811Abstract: A liquid-cooled ingot mold is provided for the continuous casting of metals. The mold is made up of mold plates or a chill tube made of copper or a copper alloy, which are connected to a support structure by fastening bolts. The mold plates or the chill tube is connected to the support structure without clamping. A working gap exists between the support structure and the mold plates or the chill tube.Type: GrantFiled: January 14, 2005Date of Patent: December 5, 2006Assignee: KM Europa Metal AGInventors: Thomas Rolf, Hans-Günter Wobker, Gerhard Hugenschütt, Reinhold Burlager
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Patent number: 7077186Abstract: A mold for horizontal casting of molten metal comprising a mold body forming an open-ended mold cavity having an inlet end and an outlet end. An annular permeable wall member is mounted in the mold body adjacent the inlet end of the mold cavity with an inner face thereof forming an interior face of the mold. A refractory transition plate is mounted at the inlet end of the mold cavity, this transition plate providing a mold inlet opening having a cross-section less than that of the mold cavity. This provides an annular shoulder at the inlet end of the cavity. Means are provided for feeding molten aluminum through the inlet opening. Separate conduits are also provided for feeding a gas into the shoulder and via the permeable wall means for providing a layer of gas between the metal and the inner face of the mold. A gas that is more reactive with molten aluminum is fed into the shoulder and a less reactive gas is fed via the permeable wall.Type: GrantFiled: December 11, 2003Date of Patent: July 18, 2006Assignee: Novelis Inc.Inventors: Wade Lee Bowles, Jack Hamby, Alexander J. Fischer, David A. Salee
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Patent number: 7073563Abstract: A machine for vertical casting of metal, including a frame on which casting molds can be mounted and through which cooling water can be supplied during casting. The frame includes a horizontal cantilever arm protruding from a support and being journalled in the support with one end, for vertical pivoting of the frame, said support being rotatable about a vertical axis for horizontal pivoting of the frame.Type: GrantFiled: March 15, 2005Date of Patent: July 11, 2006Assignee: Heggset Engineering A.S.Inventor: Bjarne A. Heggset
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Patent number: 6973957Abstract: A mold shorter side frame of a continuous casting mold is exchanged integrally as it is to enable on-line change of the thickness of the case piece. As the method, a concave portion for engaging a portion of the moving device and an attaching/detaching mechanism having a fixing jig for fixing the portion of the moving device are disposed at the back of the shorter side frame. Particularly, an attaching/detaching mechanism comprising a concave forming portion having a downwarded opening and a bolt screw passing from the back of the concave forming portion through at least a portion of said portion of the moving device is suitable.Type: GrantFiled: December 20, 2001Date of Patent: December 13, 2005Assignee: JFE Steel CorporationInventor: Makoto Naito
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Patent number: 6942012Abstract: A chill tube (1) for the continuous casting of metals has a double T-shaped cross section in beam blank format. Inner contour (3) defining the cross section of the cast billet is cooled by cooling water, which is guided through cooling channels (4) in tube wall (2). Cooling channels (4) have a round cross section when manufactured. Inner contour (3) has rounded transitions (6) between wall sections (9) bordering a flange region (7) and a crosspiece region (8). The distance (A) between two cooling channels (4) adjacent to each other in transitions (6) is smaller than distance (B) in the remaining wall sections (9).Type: GrantFiled: April 7, 2004Date of Patent: September 13, 2005Assignee: KM Eurpoa Metal AGInventors: Roland Hauri, Egon MacKowiak, Dietmar Kolbeck, Gerhard Hugenschütt
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Patent number: 6926067Abstract: A liquid-cooled casting die for the continuous casting of thin steel slabs has a molding casting die body made of a material of high heat conductivity, such as copper or a copper alloy. Preferably the casting die body is made, in each case, of two broad-side walls, situated facing each other, and narrow-side walls limiting the width of the billet, the broadside walls forming a funnel-shaped pouring-in area. In order avoid the formation of cracks in the thermally and mechanically more stressed areas of the copper plate, cooling zones are arranged particularly in the bath surface area having higher surface-related heat flow.Type: GrantFiled: August 11, 1999Date of Patent: August 9, 2005Assignee: KM Europa Metal AGInventors: Wolfgang Hörneschemeyer, Gerhard Hugenschütt, Dirk Rode, Elisabeth Breulmann de Villanueva, legal representative, Hector Villanueva, deceased
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Patent number: 6892792Abstract: Disclosed herein is a cooling roll which can provide bonded a magnet having excellent magnetic properties and having excellent reliability. A melt spinning apparatus 1 is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and a cooling roll 5 having a circumferential surface 53 in which gas expelling grooves 54 are formed. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 6 so as to be collided with the circumferential surface 53 of the cooling roll 5, so that the molten alloy 6 is cooled and then solidified. In this process, gas is likely to enter between a puddle 7 of the molten alloy 6 and the circumferential surface 53, but such gas is expelled by means of the gas expelling grooves 54.Type: GrantFiled: April 12, 2001Date of Patent: May 17, 2005Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 6892793Abstract: The caster roll (10) is used in the manufacture of metal plate, strip, sheet, or foil. The caster roll (10) includes a cylindrical roll core (12) and at least one metal overlay (14) formed on the roll core (12). The at least one metal overlay (14) defines a plurality of cooling passages (34) for conducting a cooling medium through the at least one metal overlay (14) to cool the roll (10) during use. Additional metal overlays (16) may be formed on top of the at least one metal overlay. (14). The cooling passages (34) may also be formed in the roll core (12).Type: GrantFiled: November 10, 2003Date of Patent: May 17, 2005Assignee: Alcoa Inc.Inventors: Joshua C. Liu, Teddy R. Creech
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Patent number: 6883585Abstract: Crystallizer comprising two crystallizer rollers disposed substantially parallel to each other to define a meniscus of liquid steel arriving from a tundish. The crystallizer rollers are provided inside with cooling means and are able to rotate in opposite directions to convey the liquid steel downwards while it is solidifying in contact with the crystallizer rollers. The cooling means comprise a plurality of holes disposed in proximity with the peripheral surface of each crystallizer roller and inside which a cooling liquid is able to circulate. The cooling liquid flows through at least some of the holes in the opposite direction with respect to the remaining holes.Type: GrantFiled: May 27, 2002Date of Patent: April 26, 2005Assignee: Danieli & C. Officine Meccaniche SpAInventors: Alfredo Poloni, Nuredin Kapaj
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Patent number: 6874564Abstract: A liquid-cooled mold for a continuous casting of metals, including mold plates made of copper or a copper alloy, which are connected respectively to an adapter plate or a cooling-water tank by clamping bolts. The mold is characterized in that the clamping bolts are fastened to plateau pedestals which project in an island-like manner from the cooling arrangement side of the mold plate, which jut at least partially into a cooling arrangement gap formed between the mold plate and the adapter plate or the cooling-water tank, respectively, and have a streamlined shape adjusted to the flow direction of the cooling arrangement.Type: GrantFiled: August 18, 2003Date of Patent: April 5, 2005Assignee: KM Europa Metal AGInventors: Gerhard Hugenschütt, Thomas Rolf, Dietmar Kolbeck, Hans-Günter Wobker, Dirk Rode, Roland Hauri, Hans-Dirk Piwowar, Hans-Jürgen Hemschemeier
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Patent number: 6863115Abstract: A liquid-cooled mold for the continuous casting of metals, including mold plates made of copper or a copper alloy, which are supported at their rear on supporting plates by the use of a plurality of bolts. The bolts have bolt heads in the region of the backsides of the supporting plates facing away from the mold plates. Between the bolt heads and the supporting plate an articulation system making possible relative motion between the mold plate and the supporting plates is incorporated, having two articulation members, between which a sliding element is undetachably embedded.Type: GrantFiled: August 18, 2003Date of Patent: March 8, 2005Assignee: KM Europa Metal AGInventors: Gerhard Hugenschütt, Thomas Rolf, Dietmar Kolbeck, Hans-Günter Wobker
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Publication number: 20040256080Abstract: The invention relates to a method for optimizing the cooling capacity of a continuous casting mold (1) for liquid metals, particularly for liquid steel, by homogenizing the thermal load (22) above the height of the continuous casting mold (1). According to the method, the cooling medium (5) is guided through a cross-sectional area of a large number of cooling medium channels (3) or cooling medium boreholes (4) running approximately parallel to the cast billet (9). The cooling medium cross-sectional areas between the mold entry (6) and the mold exit (7) are configured differently.Type: ApplicationFiled: April 15, 2004Publication date: December 23, 2004Inventors: Werner Rahmfeld, Erwin Wosch, Fritz-Peter Pleschiutschnigg, Stephan Feldhaus, Wolfgang Mossner, Lothar Parschat, Uwe Kopfstedt
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Publication number: 20040211546Abstract: A belt cooling and guiding apparatus for a casting belt of a twin belt caster. The cooling and guiding apparatus comprises at least one nozzle having a support surface facing a reverse surface of the casting belt (a surface opposite to a casting surface in the casting mold), provided with a continuous slot in the support surface arranged transversely substantially completely across the casting belt. The slot allows for delivery of cooling liquid to the reverse surface of the belt in the form of a continuous film having uniform thickness and velocity of flow when considered in the transverse direction of the belt. This allows for even cooling transversely of the belt. The nozzle arrangement is also provided with a drainage opening for removal of cooling liquid downstream from the continuous slot, and a vacuum system associated with the drainage opening for applying suction to the drainage opening.Type: ApplicationFiled: May 14, 2004Publication date: October 28, 2004Inventors: Olivo G. Sivilotti, James Gordon Sutherland, Herbert James Thorburn
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Publication number: 20040188056Abstract: A chill tube (1) for the continuous casting of metals has a double T-shaped cross section in beam blank format. Inner contour (3) defining the cross section of the cast billet is cooled by cooling water, which is guided through cooling channels (4) in tube wall (2). Cooling channels (4) have a round cross section when manufactured. Inner contour (3) has rounded transitions (6) between wall sections (9) bordering a flange region (7) and a crosspiece region (8). The distance (A) between two cooling channels (4) adjacent to each other in transitions (6) is smaller than distance (B) in the remaining wall sections (9).Type: ApplicationFiled: April 7, 2004Publication date: September 30, 2004Inventors: Roland Hauri, Egon MacKowiak, Dietmar Kolbeck, Gerhard Hugenschutt
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Patent number: 6796363Abstract: Disclosed herein is a cooling roll which can provide bonded a magnet having excellent magnetic properties and having excellent reliability. A melt spinning apparatus is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and cooling roll 5 having a circumferential surface 53 in which dimple correcting means is provided. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 3 so as to be collided with the circumferential surface 53 of the cooling roll 5 in an inert gas atmosphere (ambient gas) such as helium gas, so that the molten alloy 6 is cooled and then solidified. In this process, dimples to be produced on a roll contact surface of the melt spun ribbon are divided by the dimple correcting means, thereby preventing formation of huge dimples.Type: GrantFiled: May 30, 2001Date of Patent: September 28, 2004Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 6776215Abstract: For a further development a device for continuous casting of metal, in particular steel, with a metal mold with mold walls (1,18) and a mold cooling device and which can remove high thermal flows and can be subjected to thermal loads and, thereble, is suitable for use at high speeds, at least one mold wall (1,18) of the mold of this device should include a steel wall (2) and a support mesh (3) for this wall and the device further should be provided with magnetic field generator (3.2) for generating a magnetic field (3.1) acting on the mold steel wall (2) via the support mesh (3) for attracting the mold steel wall (2) to the support mesh (3), with the mold cooling device comprising spray cooling means.Type: GrantFiled: November 20, 2002Date of Patent: August 17, 2004Assignee: SMS Demag AGInventors: Joachim Schwellenbach, Michael Vonderbank, Fritz-Peter Pleschiutschnigg
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Patent number: 6776216Abstract: A casting wheel for the continuous casting of strips of metal has a core and sleeve of heat-conductive material which is shrunk on the core, and circumferential cooling ducts arranged between the core and the sleeve, which are connected with coolant supply line and coolant discharge line. The coolant is guided from the radially extending supply line into cooling ducts and from cooling ducts into the radially extending discharge line by means of a guiding element that can be inserted in cooling ducts.Type: GrantFiled: December 10, 1999Date of Patent: August 17, 2004Assignee: Voest-Alpine Industrieanlagenbau GmbHInventors: Gerald Hohenbichler, Stefano Pellissetti, Armin Schertler, Romeo Capotosti, Riccardo Tonelli
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Patent number: 6742571Abstract: A build-up mold for continuous casting has a cooling plate having a plurality of separate and unconnected slit grooves forming cooling channels by a supporting panel attached to the cooling plate using tightening members, wherein the width of the slit grooves next to the tightening members is wider than the width of other slit grooves while depth of all slit grooves are substantially the same.Type: GrantFiled: March 5, 2002Date of Patent: June 1, 2004Assignee: Japan Engineering Network Co., Ltd.Inventors: Tsukasa Yamasaki, Yasuhiko Kinoshita, Takaharu Tagashira
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Patent number: 6736202Abstract: A chill tube (1) for the continuous casting of metals has a double T-shaped cross section in beam blank format. Inner contour (3) defining the cross section of the cast billet is cooled by cooling water, which is guided through cooling channels (4) in tube wall (2). Cooling channels (4) have a round cross section when manufactured. Inner contour (3) has rounded transitions (6) between wall sections (9) bordering a flange region (7) and a crosspiece region (8). The distance (A) between two cooling channels (4) adjacent to each other in transitions (6) is smaller than distance (B) in the remaining wall sections (9).Type: GrantFiled: November 21, 2002Date of Patent: May 18, 2004Assignee: KM Europa Metal AGInventors: Roland Hauri, Egon Mackowiak, Dietmar Kolbeck, Gerhard Hugenschütt
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Publication number: 20040069439Abstract: A liquid-cooled mold for a continuous casting of metals, including mold plates made of copper or a copper alloy, which are connected respectively to an adapter plate or a cooling-water tank by clamping bolts. The mold is characterized in that the clamping bolts are fastened to plateau pedestals which project in an island-like manner from the cooling arrangement side of the mold plate, which jut at least partially into a cooling arrangement gap formed between the mold plate and the adapter plate or the cooling-water tank, respectively, and have a streamlined shape adjusted to the flow direction of the cooling arrangement.Type: ApplicationFiled: August 18, 2003Publication date: April 15, 2004Inventors: Gerhard Hugenschutt, Thomas Rolf, Dietmar Kolbeck, Hans-Gunter Wobker, Dirk Rode, Roland Hauri, Hans-Dirk Piwowar, Hans-Jurgen Hemschemeier
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Publication number: 20040069440Abstract: A liquid-cooled mold for the continuous casting of metals, including mold plates made of copper or a copper alloy, which are supported at their rear on supporting plates by the use of a plurality of bolts. The bolts have bolt heads in the region of the backsides of the supporting plates facing away from the mold plates. Between the bolt heads and the supporting plate an articulation system making possible relative motion between the mold plate and the supporting plates is incorporated, having two articulation members, between which a sliding element is undetachably embedded.Type: ApplicationFiled: August 18, 2003Publication date: April 15, 2004Inventors: Gerhard Hugenschutt, Thomas Rolf, Dietmar Kolbeck, Hans-Gunter Wobker
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Patent number: 6698496Abstract: A cooling arrangement for uniformly cooling an entirety of a die-casting metal mold is provided. Cooling oil is supplied from temperature controllers (9, 10) by pumps to respective coolant passages (A,B,C,D,E,F,G) through coolant supply circuits (5,6) and through manifolds (5B,6B) where the coolant is branched for cooling a predetermined portion of the metal mold (2). Then, the cooling oil discharged from the respective coolant passages (A,B,C,D,E,F,G) are returned to the temperature controllers (9,10) through coolant discharge passages (7,8) and is cooled by cooling device (11, 12). The cooled cooling oil is again supplied to the coolant supply circuits (5,6). The coolant passages (A through G) are grouped into two groups, and the temperature controllers and the coolant circulation circuits are also grouped into each group to perform coolant supply control and temperature control independently of each group.Type: GrantFiled: December 18, 2002Date of Patent: March 2, 2004Assignee: Ryobi Ltd.Inventors: Tomoyuki Takayama, Takuma Takahashi, Mutsumi Sano
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Patent number: 6647604Abstract: A rolling system has a die having a row of separate throughgoing passages for producing a plurality of continuously advancing and parallel hot metal strands and a plurality of pinch rollers for pulling the strands out of the die and moving them in a direction along a path. A vertical-roll stand on the path receives the strands and horizontally compresses them. A horizontal-roll stand on the path aligned in the direction with the vertical-roll stand receives the strands and vertically compresses them. The rolls are rotated to draw the strands downstream.Type: GrantFiled: February 14, 2002Date of Patent: November 18, 2003Assignee: SMS Demag AktiengesellschaftInventor: Ferruccio Sclippa
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Patent number: 6598661Abstract: A continuous-casting mold has two parallel and spaced mold end plates having opposite ends and inner and outer faces and two parallel and spaced mold side plates extending generally perpendicular to the end plates, having inner and outer faces, and having opposite ends bearing on the respective side-plate ends. The inner faces form a generally rectangular mold passage having four corners. Respective rigid cooler plates bearing inward on the outer faces of the mold plates have ends at the corners. Respective clamps at the corners engage the cooler-plate ends, press the cooler plates inward on the mold plates, and thereby press the side-plate ends against the end-plate ends.Type: GrantFiled: October 16, 2001Date of Patent: July 29, 2003Assignee: SMS Demag AktiengesellschaftInventor: Siegbert Schwenecke
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Patent number: 6589474Abstract: The present invention relates to a one-body continuous casting apparatus for fabricating a rod or slab shape of phosphorized copper by means of using a horizontal continuous casting process. Such invention contemplates designing and manufacturing a one-body melting and casting machine using high or low frequency induction heating, wherein a molten metal is deoxidized and refined in the system which comprises installing the multistage graphite filters inside the melting and casting machine, so the procedure of transferring the molten metal from the melting furnace to the casting machine can be eliminated, thereby enabling the horizontal continuous casting apparatus to manufacture a phosphorized copper of high quality.Type: GrantFiled: October 25, 2000Date of Patent: July 8, 2003Assignee: Korea Institute of Machinery and MaterialsInventors: Won Wook Park, Tae Gi Ha, Bong Sun You, Ha Sik Kim, Hi Tack Bae
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Patent number: 6527042Abstract: The roll body (110) of the invention for a continuous casting machine is able to carry a cylindrical shell (111) in its central part and includes a cooling circuit (200), the circuit having at least one cooling liquid supply conduit (30), at least one cooling liquid evacuation conduit (40), at least one distribution collector (70), at least one evacuation collector (80), at least one distribution pipe (50, 60) connecting each collector to the corresponding conduit, and a plurality of ring channels (90) connecting the supply and evacuation collectors, the collectors and ring channels being used to place the cooling liquid circulating in the circuit in contact with the inner surface of the shell (111) such as to cool the shell, and is characterized in that the collectors (70, 80) are arranged such as to produce both in the peripheral direction and in the longitudinal direction an alternation of distribution collectors (70) and evacuation collectors (80).Type: GrantFiled: October 6, 2000Date of Patent: March 4, 2003Assignee: Pechiney RhenaluInventors: Jacques Griffon, Claude Breysse
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Publication number: 20030010471Abstract: An improved mold assembly for a continuous casting machine includes a mold liner assembly having an inner surface defining a casting space in which molten metal is shaped and cooled, an immersion nozzle, terminating within the casting space, for introducing molten metal into the casting space, and selective cooling structure for selectively cooling the mold liner assembly in such a manner that cooling is directed in varying intensities to different portions of the inner surface of the mold liner assembly according to predetermined circulation patterns in the molten metal, whereby heat transfer inequality as a result of convection is accommodated over the entire inner surface of the mold liner assembly.Type: ApplicationFiled: May 2, 2001Publication date: January 16, 2003Inventors: John A. Grove, James B. Sears
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Publication number: 20020185253Abstract: The invention provides a build-up mold for continuous casting that can be produced at low costs by simplifying cumbersome positioning operations when milling or cutting slit grooves in a copper plate that becomes a cooling plate, is able of making uniform the cooling efficiency over the entirety of the cooling plate by adjusting pressure loss and flow amount of cooling water flowing into the respective slit grooves, and is able to prevent break-out and defects of molded pieces in continuous casting of molten metal without generating strains in the cooling plate, wherein the yield of molded pieces can be improved.Type: ApplicationFiled: March 5, 2002Publication date: December 12, 2002Applicant: JAPAN ENGINEERING NETWORK CO., LTD.Inventors: Tsukasa Yamasaki, Yasuhiko Kinoshita, Takaharu Tagashira
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Patent number: 6491087Abstract: An embodiment includes a casting mold. The casting mold may include a mold body having a direction surface and a coolant box coupled to the mold body. The casting mold further may include a coolant ring having a regulation surface where the coolant ring may be coupled to the coolant box so as to bring the regulation surface and the direction surface together to form a nozzle. The casting mold further may include a mold starting head.Type: GrantFiled: May 15, 2000Date of Patent: December 10, 2002Inventor: Ravindra V. Tilak
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Publication number: 20020179277Abstract: A process of casting a molten metal to form a cast metal strip ingot while controlling heat flux from the cast metal. The process comprises continuously supplying molten metal to a casting cavity formed between a pair of moving continuous casting surfaces that withdraw heat from the molten metal to cause metal solidification, and continuously withdrawing a resulting cast strip ingot from the casting cavity. A gas (e.g. air) containing water vapour substantially without liquid water (i.e. a moist gas) is supplied to the inlet of the casting cavity in a region containing the meniscus formed where the molten metal first contacts the casting surfaces. The moist gas has the effect of adjusting the heat withdrawal by the casting surfaces to minimize surface defects in the cast strip ingot and to avoid undesired distortion of the casting cavity. Furthermore, in those cases where a parting agent is applied to the casting surfaces, the amount of parting agent applied to the casting surfaces may be reduced.Type: ApplicationFiled: July 30, 2002Publication date: December 5, 2002Inventors: Ronald Roger Desrosiers, John Fitzsimon, Andre Larouche
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Publication number: 20020170701Abstract: A twin-drum continuous casting apparatus for casting a metal sheet (4) by supplying molten metal (3) to a pouring basin formed by a pair of cooling drums (1) rotating in opposite directions, and side gates (2), to cool the molten metal (3) by contact with surfaces of the cooling drums (1), thereby forming a solidified shell. The cooling drum (1) is formed from a drum body (11) having shaft portions at opposite end portions, and a drum sleeve (10) fitted on an outer peripheral portion of the drum body (11). Also, means is provided for preventing various adverse influences due to differences in thermal expansion of constituent members of the drum body (11) during casting. Thus, the reliability of the apparatus is increased, and the quality of casting is improved.Type: ApplicationFiled: July 5, 2002Publication date: November 21, 2002Inventors: Keiichi Yamamoto, Ritsuo Hashimoto, Mitsuo Tani, Kazutoshi Yokoo, Jyoji Yusa, Kunimasa Sasaki, Katsuyoshi Miyake, Katsuyuki Isogami, Mamoru Yamada, Tsuyoshi Tanaka, Takashi Arai, Tadahiro Izu, Keiji Tsunenari, Kazuto Yamamura, Hiroshi Izaki
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Patent number: 6474401Abstract: A continuous casting mold for manufacturing slabs, particularly for manufacturing thin slabs includes water-cooled short side walls and long side walls, wherein a casting funnel is formed between the long side walls in an area where the long side walls extend parallel to each other and extend outwardly toward the two short side walls and cooling grooves are provided on the other outer or rearward sides of the long side walls. The rearward sides of the long side walls are each reinforced by a wall armor starting at a mold location below the lowest molten metal level, wherein the thickness of the wall armor decreases in the strand casting direction from a greatest thickness at the mold location below the lowest molten metal level.Type: GrantFiled: July 8, 1999Date of Patent: November 5, 2002Assignee: SMS Schloemann-Siemag AktiengesellschaftInventor: Hans Streubel
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Patent number: 6474402Abstract: Casting molten metal using a segmented roll for casting continuous metal strip. A strip caster (10) for producing a continuous strip (18) includes a tundish for containing a melt and a pair of horizontally disposed water cooled composite casting rolls (84). The casting rolls are juxtaposed relative to one another for forming a pouring basin (16) for receiving molten metal. The composite rolls are formed from a plurality of annular segments (45). Each segment preferably includes at least a pair of coolant openings (34) and means for aligning the coolant openings, such as a pair of alignment openings (26). The segments are axially aligned and structurally connected by a pair of connecting rods (42) extending completely across the width of the roll through the alignment openings and through appropriate end plates (96). Each roll includes a load supporting spindle (86) with each end of the roll sealed by a rotary seal (88).Type: GrantFiled: July 2, 1999Date of Patent: November 5, 2002Assignee: Armco Inc.Inventors: James R. Sauer, Ronald J. O'Malley, Robert S. Williams
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Patent number: 6463995Abstract: A device for continuous or semi-continuous casting of metal has a cooled continuous casting mold assembly and an inductive coil arranged at the top end of the mold assembly. The mold assembly is divided into at least two mold assembly parts separated and electrically insulated from each other by partitions, which are oriented in the casting direction and where each partition is formed with an electrically insulating barrier. Each mold assembly part has a mold part associated with a corresponding mechanically supporting mold back-up structure part, and an electrical conductor, with an electrical conductivity higher than the electrical conductivity of the back-up structure. The conductor is arranged with the mold back-up structure part on the side of the mold back-up structure part facing away from the mold, the outside face.Type: GrantFiled: August 31, 2000Date of Patent: October 15, 2002Assignee: ABB ABInventors: Anders Lehman, Erik Svensson, Tord Kroon
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Publication number: 20020129922Abstract: A mold for continuous casting of strands and including a pouring spout, and a housing surrounding the pouring spout and spaced from the pouring spout, forming with the pouring spout a gap that provides for flow of cooling medium therethrough, with the gap having a small width in an upper mold region and a relatively large width in a lower mold region.Type: ApplicationFiled: November 16, 2001Publication date: September 19, 2002Inventors: Uwe Plociennik, Adolf Zajber
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Patent number: 6443221Abstract: A continuous casting apparatus for molten metal is equipped with a mold having an electromagnetic coil which imparts a low frequency alternating current to the initially solidified portion of a meniscus and is formed with a plurality of divided cooling portions wherein the divided cooling portions are formed with a plurality of cooling copper plates each having cooling paths and back plates. The outer wall of the divided cooling portions is formed by facing the cooling path side of each of the divided cooling copper plates to that of the corresponding nonmagnetic stainless steel back plate and closing and fixing both plates, and the cooling copper plates are electrically insulated from each other by bonding electric insulating material to the joint faces of the cooling copper plates.Type: GrantFiled: February 29, 2000Date of Patent: September 3, 2002Assignee: Nippon Steel CorporationInventors: Noriyuki Suzuki, Eiichi Takeuchi, Teruo Kawabata, Rikiya Kanno
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Patent number: 6401800Abstract: A device for continuous. casting of workpieces has a melting crucible, a filling device, and a forming tool provided with a temperature control system. The temperature control system of the forming tool is designed so that areas of the workpiece to be manufactured that have a greater wall thickness can be cooled to a greater degree and areas of the workpiece to be manufactured with a lesser wall thickness can be cooled to a lesser degree and/or heated. The solid-liquid interface of the workpiece is located in a plane that is at least approximately perpendicular to the vertical axis of the workpiece.Type: GrantFiled: May 28, 1999Date of Patent: June 11, 2002Assignee: DaimlerChrysler AGInventors: Franz Guetelbauer, Hartmut Hoffmann, Andreas Poellmann, Volker Thoms
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Patent number: 6386266Abstract: A substrate system for receiving a deposit of sprayed metal droplets including a movable outer substrate on which the sprayed metal droplets are deposited. The substrate system also includes an inner substrate disposed adjacent the outer substrate where the sprayed metal droplets are deposited on the outer substrate. The inner substrate includes zones of differing thermal conductivity to resist substrate layer porosity and to resist formation of large grains and coarse constituent particles in a bulk layer of the metal droplets which have accumulated on the outer substrate. A spray forming apparatus and associated method of spray forming a molten metal to form a metal product using the substrate system of the invention is also provided.Type: GrantFiled: July 7, 2000Date of Patent: May 14, 2002Assignee: Alcoa Inc.Inventors: Men G. Chu, William P. Chernicoff
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Patent number: 6383663Abstract: A casting-die body (1) made of a hardenable copper alloy is provided with an inner wear-protective layer (7) of chromium whose hardness decreases from the billet-side surface (8) in the direction of the casting-die body (1). The wear-protective layer (7) is made up of two chromium layers (9, 10). For this purpose, the casting-die body (1) is given a solution heat treatment, is chromium plated, and is then hardened, as a result of which the initially very great hardness of the chromium layer (9) is reduced. The hardness of the chromium layer (9) then is about 650 HV. Subsequently, to increase the wear protection, the second chromium layer (10) is applied. The result is a conventional chromium-plated layer having a hardness of between 850 HV and 1050 HV.Type: GrantFiled: January 26, 2001Date of Patent: May 7, 2002Assignee: KM Europa Metal AGInventors: Dirk Rode, Hans-Jürgen Hemschemeier, Ralf Rethmann
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Patent number: 6374903Abstract: An improved process of operating a continuous casting mold of the type that includes at least one mold surface and at least one coolant passage that is in thermal communication with the mold surface includes determining based on at least one factor whether it would be most advantageous to direct coolant through the coolant passage in a first direction or in a second, opposite direction. For example, if the mold liner is beneath a predetermined thickness it may be advantageous to circulate the coolant so that it enters the water jacket and the coolant slots that are defined in the mold liner at the bottom and exiting from the top so that there is some prewarming of the coolant before it reaches the meniscus region. Conversely, if the mold liner is thicker it may be desirable to introduce the coolant at the top of the water jacket, thus enhancing the cooling effect in the meniscus region.Type: GrantFiled: September 11, 2000Date of Patent: April 23, 2002Assignee: AG Industries, Inc.Inventor: James B. Sears, Jr.
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Publication number: 20020043356Abstract: A continuous-casting mold has two parallel and spaced mold end plates having opposite ends and inner and outer faces and two parallel and spaced mold side plates extending generally perpendicular to the end plates, having inner and outer faces, and having opposite ends bearing on the respective side-plate ends. The inner faces form a generally rectangular mold passage having four corners. Respective rigid cooler plates bearing inward on the outer faces of the mold plates have ends at the corners. Respective clamps at the corners engage the cooler-plate ends, press the cooler plates inward on the mold plates, and thereby press the side-plate ends against the end-plate ends.Type: ApplicationFiled: October 16, 2001Publication date: April 18, 2002Applicant: SMS DEMAG AKTIENGESELLSCHAFTInventor: Siegbert Schwenecke
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Patent number: 6367539Abstract: Crystalliser for continuous casting of billets and blooms, including a monolithic tubular structure whose transverse section defines the section shape of the cast product, said tubular structure including a wall defined by an outer face and an inner face located in contact with the cast metal, said crystalliser including holes for the transit of cooling liquid, made in the thickness of the wall of the monolithic tubular structure, said holes being made on said wall in such a manner that the distance (“d”) between their longitudinal axis and the inner face of the wall of the crystalliser is between 5 and 20 mm.Type: GrantFiled: January 10, 2000Date of Patent: April 9, 2002Assignee: Danieli & C. Officine Meccaniche SpAInventors: Alfredo Poloni, Milorad Pavlicevic, Nuredin Kapaj
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Patent number: 6345801Abstract: This invention relates to an improved mould for casting a standard Magnesium ingot. The mould is constructed so as to minimize the surface area of the molten Magnesium which is exposed to the surrounding air. This significantly reduces the reliance on costly or harmful gases typically used in the casting process. The vertical mould which is internally tapered, has an open top and a closure at the bottom thereof. The ingot is easily removed from the mould when said closure is opened. The mould is adapted for use as part of an automated process employing a cyclic conveyance system for efficiently producing Magnesium ingots from recycled scrap Magnesium.Type: GrantFiled: June 16, 1999Date of Patent: February 12, 2002Inventor: Alain Renaud Boulet
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Patent number: 6340049Abstract: A device for continuous or semi-continuous casting of metal comprising a cooled mold (22) and an induction coil (10) arranged at the top end of the mold. The mold comprises in its top end a plurality of hollow, old segments (22a, 22b, 22c, 22d, 22e, 22f, 22′b, 22′c, 22′d) separated from each other by partitions (26a, 26b, 26c, 26d, 26e), which all comprise an electrically insulating barrier. Both the mold segments and the partitions are oriented essentially in the casting direction. Each hollow top end mold segment comprises a core of a mechanically supporting bar or beam (25a, 25b, 25c, 25d, 25e, 25f, 25′a, 25′b, 25′c, 25′d, 25′e, 25′f) arranged within the hollow mold segment such that it is surrounded by the hollow mold segment. The core exhibits superior mechanical properties in relation to the mold.Type: GrantFiled: September 1, 2000Date of Patent: January 22, 2002Assignee: ABB ABInventors: Anders Lehman, Erik Svensson, Tord Kroon, Jan-Erik Eriksson
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Patent number: 6338380Abstract: A multiport mold cooling apparatus for eliminating or reducing rhomboid errors and materials cracking defects during the production process. The multiport mold cooling apparatus includes a support base assembly including a housing having side walls, an open top and bottom, and further having holes disposed through the side walls; and also includes a tubular mold support member being removably disposed in the housing and being adapted to removably receive a mold therein; and further includes a plurality of water blocker members being removably disposed in the housing and about the tubular mold support member; and also includes a restriction-free water flow assembly including a plurality of restriction-free water flow members being removably disposed in the housing and about the tubular mold support member; and further includes a water flow control assembly being mounted to the support base assembly.Type: GrantFiled: April 27, 2001Date of Patent: January 15, 2002Inventor: James P. O'Dwyer
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Patent number: 6321827Abstract: A supporting roll framework for continuous metal, in particular steel, casting installations, which is divided into straight or curved segments with roll carriers, a plurality of rolls being assembled on one roll carrier. The frame element, as a carrying element, has at least two pipes, which lie parallel to and at a distance from one another, transversely with respect to the running direction of the strand, and between which a web plate is welded in. A holding plate, which is directed toward the strand, is attached to the respectively outer lateral surface of the outer pipes, between which holding plates the carrier which carries the rolls is welded in. The pipes, in the case of internally cooled rolls, function as the cooling medium supply and discharge and, for this purpose, are provided with a connection stub on the outer lateral surface.Type: GrantFiled: March 6, 2000Date of Patent: November 27, 2001Assignee: Mannesmann AGInventors: Franz-Josef Divjak, Hans-Werner Gohres, Klaus Peter Klasen, Rainer Lenk, Manfred Kocian