Abstract: The inflow of liquid metal into a continuous casting mold is set by a closure device. A measured actual meniscus value is fed to a controller determining a closure device target position on the basis of the actual and a corresponding target value. The measured actual value is fed to a disturbance variable compensator. The target position/corrected target position or a corresponding actual value are further fed to the disturbance variable compensator which determines the disturbance variable compensation value. The disturbance variable compensator has a model of the continuous casting mold for determining an expected value. A number of oscillating compensators determine a frequency disturbance proportion. The sum of the frequency disturbance proportions corresponds to the disturbance variable compensation value. The disturbance variable compensator has a jump determiner, by which it determines the jump compensation value by integrating the difference.

Abstract: In a mold for continuously casting a round billet with a curved type continuous casting apparatus, assuming that D0 (m) is an inner diameter at a lower mold edge and R0 (m) is a curvature radius of an outer curvature side at the lower mold edge, when a rate of change Tp (%/m) in mold inner diameter per unit length along a casting direction is expressed by Formula 1, and when a rate of change Rp (%/m) in curvature radius of an outer curvature side per unit length along the casting direction is expressed by Formula 2, the rate of change Tp in mold inner diameter and the rate of change Rp in curvature radius satisfy a relationship expressed by Formula 3; Tp=(1/D0)×(dD/dx)×100(%/m)??Formula 1 Rp=(1/R0)×(dR/dx)×100(%/m)??Formula 2 where D in Formula 1 is a mold inner diameter at a distance x away from an upper mold edge and R in Formula 2 is a curvature radius of the outer curvature side at the distance x, Rp=(Tp/2)×(D0/R0)??Formula 3 Uniform and good contact is obtained between the billet and a mold inner pe

Abstract: Continuous casting machine for forming a lead alloy strip of large thickness; which comprises a cooled rotating drum (4) having an annular seat (8) formed on the periphery thereof and a vat (10) for containing a molten lead bath, which is sealingly engaged on the peripheral surface (7) of the rotating drum (4). The machine (1) also comprises a fixed shoe (11) extending, from the vat (10), along an arc (25) around the rotating drum (4) and having an arc shape suitable for sealing engagement, in a sliding relationship, on the shoulders (90) of the annular seat (8). Heating means (26) are provided, these consisting of a plurality of torches acting on the shoe (11) along at least an initial section thereof (25) which extends from the vat (10), for heating to a temperature higher than the melting temperature of the lead alloy the free surface of the lead inside the annular seat (8).

Abstract: In a mold for casting a billet with a curved type continuous casting apparatus, D0 (m) is an inner diameter at a lower mold edge and R0 (m) is a curvature radius of an outer curvature side at the lower mold edge. When a rate of change Tp (%/m) in mold inner diameter per unit length along a casting direction is Tp=(1/D0)×(dD/dx)×100 (%/m), and when a rate of change Rp (%/m) in curvature radius of an outer curvature side per unit length along the casting direction is Rp=(1/R0)×(dR/dx)×100 (%/m), the rate of change Tp in mold inner diameter and the rate of change Rp in curvature radius satisfy a relationship expressed Rp=(Tp/2)×(D0/R0), where D is a mold inner diameter at a distance x away from an upper mold edge and R in Formula 2 is a curvature radius of the outer curvature side at the distance x.

Abstract: A method and device for driving the support rolls of a continuous casting machine for liquid metals, which support rolls form a strand guide for the continuously cast strand. The strand guide includes electrically driven individual support rolls and/or hydraulically adjustable support roll segments. An automatic load balance control system for the drives is used as the sum of the individual forces for casting speed, motor torque, motor speed, and standard correction factors and is provided with individual adjustment of torque and speed of each drive support roll motor. A total driving torque for all drives is determined from the normal force of the driven drive support rolls and proportionately transmitted to each support roll in such a way that a static base setting of the torque distribution is used as the basis for the specific load capacity of each drive support roll.

Abstract: A casting-rolling plant and a method of operating a casting-rolling plant are disclosed. At least one slab production line (40, 50) and at least one mill train (4) as well as at least one slab feeding device (20) that is independent of the slab production line (40, 50) with respect to the production process are provided. In order to achieve a higher throughput in the production of strip material, the slab feeding device (20) takes over slab feed to the mill train (4) during a production break of the slab production line (40, 50) in accordance with logistic and/or manufacturing standards up to a maximum output possible.

Abstract: A method and device for the controlled tempering of a casting trough integrated between a supply vessel for a molten metal (e.g., copper or a copper alloy), and at least one continuous casting mold. The trough walls and the trough floor of the casting trough are at least partially provided with a lining layer having a specific electrical resistance between 10−1 &OHgr;·m to 10−6 &OHgr;·m and being resistant to the heat of the molten metal. The lining layer is inductively heated by an electrical heating device arranged around the lining layer.

Abstract: Method and device to control the axial position of slabs emerging from continuous casting applied in rolling plants comprising at least a casting machine (11), a heating and/or temperature maintenance furnace (15) and a roughing and prefinishing (16) or finishing train (19) comprising at least one rolling stand (17), the method serving to align the axis (32) of a slab (24) entering the furnace (15) with the axis (25) of the first rolling stand (17), the method providing to control the axial position of the slab (24) and to activate at least a thruster element (26) able to be introduced inside the furnace (15) to act on the edge of the slab (24) and displace it laterally according to a measured discrepancy between the axis (32) of the slab (24) and the axis (25) of the rolling stand (17), wherein the thruster element (26) has a contact element (28) able to cooperate with the edge of the slab (24) advancing inside the furnace (15).

Abstract: A device for resetting opposite guide segments of a continuous casting or continuous casting and rolling plant in three different positions, and including a hydraulic cylinder connectable with one of the opposite guide segments, and a double-acting piston connectable with another of the opposite guide segments and displaceable in the hydraulic cylinder between three positions corresponding to the three different positions of the guide segments, with the three positions of the piston in they hydraulic cylinder being defined by stop surfaces at least one of which is located inside the hydraulic cylinder and at least one of which is located outside of the hydraulic cylinder.

Abstract: A method and a device for the casting of rectangular billets from metal, in particular from steel, close to final dimensions, and for the subsequent inline rolling out of the billet, with a material supply vessel, via the outlet nozzle of which the liquid metal is deposited onto the upper strand of a conveyor belt, on which it solidifies and is transferred to a roll stand for forming, characterized by the following steps: a) before the start of casting aa) the point at which the liquid metal is deposited onto the conveyor belt is predetermined approximately, ab) the conveying speed of the conveyor belt is set as a function of the desired rolling thickness and rolling speed of the roll stand, b) during casting ba) the position of thorough solidification of the metal billet located on the conveyor belt is detected, bb) the temperature of the rolling stock is detected in the region of the roll stand, and bc) the position of thorough solidification and the temperature of the rolling stock are used as contr

Abstract: The invention relates to a method for guiding strands in a continuous casting installation, in particular an installation for producing thin slabs made of steel, having an ingot mold and a strand-guidance frame which is provided with a cooling device. In this case, heat is extracted indirectly from the strand after it leaves the ingot mold, and the strand, at least in sections, is held in shape, guided in the strand discharge direction and additionally cooled by means of a gaseous medium. Furthermore, the strand is additionally moved in a defined manner and at a predeterminable speed through the strand frame by mechanical means, the speed of the strand being accelerated or decelerated.

Abstract: The cast steel strip must be supported, particularly after the casting device, to reduce stresses and mechanical deformations. A flexible support element, in particular, a chain with rolls, whose length can be changed by suitable adjustment devices, is arranged for the purpose of support after the casting device.

Abstract: A billet guide in continuous casting installations for producing slabs, in particular according to the continuous casting and rolling process, including rollers which are located across from one another in pairs can be adjusted to different billet thicknesses, and are supported at frame pans of the billet guide. The frame pans are connected by tie rods which are formed by piston-cylinder units. Spacers are placed between the upper and lower frame pans in the flow of force of the piston-cylinder unit. A hydraulic ring cylinder is arranged between the spacers and the cylinder of the piston-cylinder unit and encloses the piston. The ring piston of the hydraulic ring cylinder supports the spacer in a frictional manner.

Abstract: The cast metal strip is retained on both sides between supporting and conveying elements, the supporting and conveying elements comprising on one side a group of wire cables 6, 12, 18, 27 and on the other side either a similar group of wire cables 5, 24 or a cooling roller 11, 17 or a coiler 23. The wire cables 5, 6, 17, 18, 24 and 27 ensure that the cast metal strip 4 is guided with as small a contact area as possible, so that on the one hand the strip is less stressed and on the other hand can irradiate heat.

Abstract: The apparatus includes a spray chamber having a transport device for positioning a billet adjacent a nozzle for spraying a stream of molten metal onto the surface of the billet. The billet is engaged by a tandem arrangement of holding devices which are attached to driven ring gears. With the holding devices engaging the billet rotation of the ring gears rotates the billet about its longitudinal axis as the billet is sprayed with molten metal from the nozzle. As the billet is rotated it is also moved longitudinally by servo-cylinders attached to the ring gears. The servo-cylinders advance and retract in sequence as the ring gears rotate to generate combined longitudinal and rotational movement of the billet adjacent the nozzle. Thus a uniform layer of metal is deposited over length of the billet to form a round billet exclusively by spray-casting.

Abstract: Withdrawal and discharge device for a vertical continuous casting machine (10) which produces blooms within a field of weights ranging from one to at least twenty units of weight and with variations in speed of a support carriage (16) or foot with a field of speeds ranging from one to at least fifty units of speed, there being comprised in cooperation downstream of an ingot mould (11):a plurality of withdrawal roll assemblies (29) of which at least one is working momentarily, anda support assembly (16-17) with a motor assembly (22), the drive and control of the individual withdrawal roll assemblies (29) and of the motor assembly (22) being obtained with individual hydraulic circuits fitted directly to the withdrawal roll assemblies (29) and motor assembly (22) so as to have quicker response times and greater repeatability.

Abstract: The present invention relates to an installation for the step by step extraction from an ingot-mould of an elongated solid product (1) obtained by continuous bottom casting, shaping, calibration and solidification in a suitable chamber (2), the installation being characterized in that it is constituted:--by a first fixed device (3), a situated in the immediate vicinity of the outlet orifice of the chamber, constituted by a ring, surrounding the solid, having an inner face (4) in the shape of a frustum of a cone and having an opening comprised between 10.degree. and 20.degree.

Abstract: At least two exhaust holes are formed in an atomizing nozzle of an apparatus for spraying an air-water mist for cooling which is used in continuous metal casting. The respective spraying mist streams from the exhaust holes cross each other before they reach the surface of a cast strand and are diffused forwardly due to the influence of the kinetic energy which is directed in the spraying direction after they crossed, so that they sufficiently enter the region between the surfaces of guide rollers and cast strand, thereby directly spraying the air-water mist over almost the entire region of the surface of the cast strand. In addition, a header is disposed in parallel to the guide rollers and a plurality of water branching pipes are attached in line to the header in the longitudinal direction thereof. The inner diameter of these water branching pipes are set to be sequentially smaller toward the lower stage.

Abstract: A metal supporting structure is disposed just beneath the mold of a continuous casting machine for supporting and cooling hot metal coming down from the mold. The structure comprises a backing frame which is disposed just beneath the mold of the continuous casting machine for defining a cavity leading from the exit of the mold. The backing frame is formed therein with a number of through openings. A number of spray nozzles are arranged at the back of the backing frame and which are directed to spray cooling water through the openings onto the skin of the metal being continuously drawn from the mold into the cavity of the backing frame. A wear lining is disposed to line the inner wall of the backing frame.

Abstract: A process for manufacturing a walking bar member for continuous casting from an elongated tubular metal blank by heating the blank at a temperature of 550.degree. to 1250.degree. C., subjecting the heated blank to plastic working which achieves a working ratio of up to 65% or a flattening ratio of over 1 but not greater than 3.0 to flatten the blank into a tubular body by compression over the entire length thereof, and machining a surface of the tubular body at the side thereof to be brought into contact with a slab to smooth the surface and provide a reduced wall thickness, the working ratio and the flattening ratio being represented by (D-H)/D.times.100 and W/H, respectively, wherein D is the outside diameter of the blank before the plastic working, H is the minor diameter of the tubular body after the plastic working, and W is the major diameter of the tubular body after the plastic working.

Abstract: Disclosed is an adjustable sliding mold assembled of two angular mold pieces slidably engaging each other at two mating surfaces. Adjusting means, preferably in the form of a spindle, is hinged to an outer side of a mold part to move the same transversely to the extrusion channel. The movable mold part is formed with an arcuate guide surface extending transversely to the extrusion channel and cooperating with a stationary complementary bearing surface so that during adjustment of the width of the extrusion channel the guiding surface automatically adjusts the taper of the channel.

Abstract: An apparatus for withdrawing a metal casting from the mould of a continuous metal casting plant comprises a movable housing and cooled shoes disposed along the perimeter of the casting. Each shoe is provided with two pairs of wedges disposed between the shoe and the housing. One of the wedges of each pair is rigidly secured on the shoe. The other wedges of these pairs are connected with each other through a member adjustable in length and one of them also with a crossbar through a member of a constant length. The apparatus is also provided with a drive for pressing the shoes against the casting and a drive for withdrawing the casting from the mould, rods of hydraulic cylinders thereof being connected to the crossbar. The proposed invention makes it possible to improve the quality of a casting, increase the metal yield and to step up the rate of casting.

Abstract: The guiding section of a continuous casting plant comprises walking beams extending transversely to the longitudinal center plane of the path for the continuous casting. The beams are arranged in pairs of registering beams disposed on opposite sides of the path. A plurality of props are mounted in a guiding frame of said guiding section. Each of said beams is connected to at least one of said props at one end of the latter and is supported by said at least one prop in said guiding frame. Drive means are operatively connected to said beams by said props and operable to cyclically move each of said beams into and out of engagement with said casting and in the direction of movement of said casting when said beam engages said casting and opposite to the direction of movement of the casting when said beam is disengaged from said casting.

Abstract: An arrangement for transporting away strand pieces, in particular crop ends cut off in continuous casting plants with a cutting means has a conveying roller path following the cutting device a cut strand discharge apparatus comprised of a plurality of arms pivotable over at least part of their length from a horizontal pick-up position into a tilted dropping position, and a lifting table carrying at least one conveying roller. The lifting table is perpendicularly displaceable relative to the conveying-roller-path plane. An inclined sliding path extending transversely to the strand guide is formed when the lifting table has been lowered and the arms are pressed into the tilted position by the weight of the cut off strand piece.

Abstract: An apparatus is disclosed comprising a strand guide formed by guide plates which are supported and cooled by hydrostatic support elements. The support elements each include a cylinder and a piston which is stressed against the guide plate by pressure fluid supplied to the cylinder. The pistons are each provided with a bearing pad having a plurality of recesses each supplied with fluid at a constant rate which forms hydrostatic support for and cools the guide plates. The forces exerted by the support elements may be controlled by pressure regulating valves in the fluid supply lines leading thereto in response to sensors which sense positional shifts of the guide plates from a set point. The apparatus may also include a controller for the valves which periodically reduces the pressure of the fluid supplied to the support elements sufficiently to allow the casting to move along the strand guide.