With Metal Working Patents (Class 164/476)
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Patent number: 5479982Abstract: A method for producing a steel strip which has been cast as a stand in a cooled oscillating continuous chill mould, comprises squeezing the strand emerging from the chill mould until it has a first cross-sectional thickness (40-50 mm), followed by hot rolling the strand until it has a second cross-sectional thickness (2-25 mm). Deviations in the normal path of travel of the strand following hot rolling are corrected by adjusting the thickness to which the strand is subjected during the first squeezing step.Type: GrantFiled: December 8, 1993Date of Patent: January 2, 1996Assignee: Thyssen Stahl AktiengesellschaftInventors: Erich Hoffken, Dieter Kruger, Gisbert Mehring, Gunter Pietzko
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Patent number: 5472041Abstract: A railroad rail produced by rolling a substantially round bloom, together with a process and system for manufacturing the same. The round bloom may be produced by continuous casting methods. The bloom is initially rolled into a substantially rectangular shape and then into a rail. The rolling process may be continuous and in-line to allow for the production of very long seamless rails.Type: GrantFiled: June 18, 1993Date of Patent: December 5, 1995Assignee: CF&I Steel, L.P.Inventors: Robert L. Cryderman, John C. Winkley
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Patent number: 5469910Abstract: Molten steel is continuously teemed into a casting passage to establish a bath of molten steel in the passage. The molten steel is partially solidified in the casting passage to form a strand having a plurality of bulges which are uniformly distributed circumferentially of the strand. The strand is continuously withdrawn from the casting passage and the bulges are deformed during strand withdrawal so as to reduce bulge size. The amount of deformation is regulated by varying the bath level as a function of one or more casting parameters.Type: GrantFiled: September 2, 1994Date of Patent: November 28, 1995Assignee: Concast Standard AGInventors: Franciszek Kawa, Adrian Stilli, Adalbert Roehrig
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Patent number: 5469912Abstract: An aluminum alloy is formed by continuously casting an aluminum alloy having a magnesium concentration of at least about 4.7 percent. Controlled forming and annealing steps in conjunction with the alloy form an aluminum sheet product that is useful for forming beverage container ends and tabs.Type: GrantFiled: February 22, 1993Date of Patent: November 28, 1995Assignee: Golden Aluminum CompanyInventor: Donald C. McAuliffe
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Patent number: 5467811Abstract: An austenitic stainless steel sheet is produced by a twin-roll synchronous continuous casting process wherein the sheet has a Ni segregation ratio in the vicinity of its center section of 0.90 or more and .delta.Fe.sub.cal. (mass %) is 6 mass % or more. Ni segregation ratio is defined by the formula: {average Ni content of the segregated portion (%) }/{average Ni content of the cast sheet (%)}; where Ni content is expressed in % by mass. .delta.-Fe.sub.cal. (mass %) is defined by the formula: 3(Cr+1.5 Si+Mo+0.5 Nb)-2.8(Ni+0.5 Cu+0.5 Mn+30 C+30 N)-19.8; wherein the chemical elements are given in % by mass.Type: GrantFiled: December 16, 1993Date of Patent: November 21, 1995Assignee: Nippon Steel CorporationInventors: Toshiyuki Suehiro, Shinichi Teraoka, Eiichiro Ishimaru, Yoshimori Fukuda, Shuichi Inoue
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Patent number: 5462614Abstract: A method of producing a support for a planographic printing plate, which reduces the scattering in the material of the aluminum support, improves the yield of the electrolytic surface graining treatment, and is able to produce lithographic printing plates having superior surface graining aptitude. Aluminum material with a width of 1000 mm and a thickness of 6 mm is formed in the continuous casting twin-roller thin plate device. It is then cold rolled to a plate thickness of 3 mm, and after conducting annealing at 400.degree. C., cold rolling (including correction) is further conducted to bring it to 0.3 mm and form the samples. The temperature distribution of the molten metal at the outlet of the molten metal supply nozzle is kept within a predetermined range.Type: GrantFiled: March 8, 1994Date of Patent: October 31, 1995Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Akio Uesugi, Masaya Matsuki
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Patent number: 5405460Abstract: The present invention aims to prevent the occurrence of flaws in an Fe-Cr-Al alloy steel sheet, thereby improving the yield. In the present invention, a cast slab comprising an outer layer and an inner layer with the concentration of at least one element selected from Cr, Al and REM (REM being at least one element selected from the group consisting of rare earth elements including Y of lanthanoids) in the outer layer being 70% or less of that of the inner layer, is provided, heated, hot-rolled and cold-rolled to produce a steel sheet or a foil material.Type: GrantFiled: November 8, 1993Date of Patent: April 11, 1995Assignee: Nippon Steel CorporationInventors: Mikio Yamanaka, Masuhiro Fukaya, Keiichi Ohmura, Akira Imamura, Hiroyuki Tanaka, Ryoichi Hisatomi
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Patent number: 5379829Abstract: A metallic workpiece is continuously cast and is conveyed through a furnace using a plurality of flexible driven rollers which deflect to a catenary configuration to support the workpiece. The workpiece is rolled using a single rolling mill train. The rolled workpiece is cooled and coiled.Type: GrantFiled: August 29, 1991Date of Patent: January 10, 1995Assignee: Bricmanage, Inc.Inventor: Francis H. Bricmont
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Patent number: 5377744Abstract: Apparatus consists of an articulated continuous casing machine (1) in which a mould for casting bar (18) moves endlessly from an upstream end to a downstream end of a path on the urging of an engine (15). To enable the cast bar to be fed directly into a continuous extrusion machine (2), the engine (15) engages the mould via a slipping clutch (15A) so that in operation an axial compressive force is applied to the cast bar in the mould.Type: GrantFiled: November 19, 1992Date of Patent: January 3, 1995Assignee: Holton Machinery LimitedInventor: Brian Maddock
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Patent number: 5372777Abstract: The present invention relates to the formation of bodies having graded properties. Particularly, the invention provides a method for forming a metal matrix composite body having graded properties. The graded properties are achieved by, for example, locating differing amounts of filler material in different portions of a formed body and/or locating different compositions of filler material in different portions of a formed body and/or locating different sizes of filler materials in different portions of a formed body. In addition, the invention provides for the formation of macrocomposite bodies wherein, for example, an excess of matrix metal can be integrally bonded or attached to a graded metal matrix composite portion of a macrocomposite body.Type: GrantFiled: August 30, 1993Date of Patent: December 13, 1994Assignee: Lanxide Technology Company, LPInventor: Chwen-Chih Yang
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Patent number: 5366001Abstract: Oxygen-free copper, particularly wire, is manufactured in a casting and rolling plant composed of melting plant, continuous casting mold and a subsequently arranged continuous rolling mill. The method includes bending a billet leaving the casting plant along a straight line into the horizontal, after the billet has been reduced in at least one shaping pass. The arrangement for carrying out the method includes at least one shaping stand arranged following the continuous casting mold, wherein the rolling axis of the shaping stand coincides with the longitudinal center axis of the continuous casting mold. The region between melting furnace and continuous casting mold and the region between continuous casting mold and the shaping stand are arranged under gas shrouding.Type: GrantFiled: October 30, 1992Date of Patent: November 22, 1994Assignee: Mannesmann AktiengesellschaftInventors: Lev P. Freedman, Yermek B. Khafizov, Elmar Buch, Kurt Siebel, Herbert Berendes
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Patent number: 5360054Abstract: A horizontal continuous casting apparatus comprises, in one aspect, a tundish in which a molten metal material is stored, a mold assembly connected air-tightly to the tundish for casting a round billet, and an extraction device disposed on a downstream side of the mold assembly for forming a billet having a predetermined shape from the round billet fed from the mold assembly. The extraction device comprising a plurality of formation roll units arranged along a casting direction of the round billet and the formation roll units are composed of horizontal circular roll pairs, press units for pressing the roll pairs against the round billet and drive units for driving the roll pairs.Type: GrantFiled: October 6, 1992Date of Patent: November 1, 1994Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Hideo Kaneko, Hatsuyoshi Kumashiro
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Patent number: 5356495Abstract: A method for manufacturing aluminum alloy can body stock including two sequences of continuous, in-line operations. The first sequence includes the continuous, in-line steps of hot rolling, coiling, coil self-annealing and the second sequence includes the continuous, in-line steps of uncoiling, quenching without intermediate cooling, cold rolling, and coiling.Type: GrantFiled: December 28, 1992Date of Patent: October 18, 1994Assignee: Kaiser Aluminum & Chemical CorporationInventors: Gavin F. Wyatt-Mair, Donald G. Harrington
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Patent number: 5350010Abstract: A method of producing a planographic printing plate support in which after aluminum is continuously cast directly from molten aluminum into a thin aluminum plate, the aluminum thin plate is subjected to cold rolling, heat treatment and flattening to obtain an aluminum support. The aluminum support is then subjected to surface toughening. The components of the aluminum support areFe: 0.4%-0.2%,Si: 0.20%-0.05%,Cu: not larger than 0.02%, and the Al purity is not smaller than 99.5%. After continuous casting, Fe in a range of from 20% to 90% of the Fe total content exists in a grain boundary and the rest of Fe exists as a solid solution in grains. In this case, it is preferable that in a section perpendicular to the direction of continuous casting, the grain size is in a range of from 2 .mu.m to 500 .mu.m.Type: GrantFiled: July 12, 1993Date of Patent: September 27, 1994Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Tsutomu Kakei, Masaya Matsuki, Akio Uesugi
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Patent number: 5348074Abstract: In a process and apparatus for the continuous casting of slabs and blooms which uses a soft-reduction line including a pair of movable rollers arranged in a plane perpendicular to slab movement and a mechanism for driving the rollers towards each other and an adjustable spindle for holding the rollers apart by a desired gap, the load on the spindle is reduced during the spindle adjustment process. This reduction in load may be temporary in which case, after the adjustment is complete and the new gap has been established, the spindle load is retuned to its pre-adjustment value. Alternatively, the spindle can operate in a reduced load condition permanently in which case the desired gap can be set continuously using the reduced-load spindle with only a small spindle adjustment force being necessary.Type: GrantFiled: November 20, 1992Date of Patent: September 20, 1994Assignee: SMS Schloemann-Siemag AktiengesellshaftInventor: Hans Streubel
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Patent number: 5348075Abstract: In the manufacture of thin metal slab, a workpiece is cast in a continuous casting mould but, while still connected to the part within the mould, the workpiece is treated differently across its width to produce slab of a different width from the east workpiece and of uniform cross-section. The treatment may be rolling or forging.Type: GrantFiled: March 10, 1993Date of Patent: September 20, 1994Assignee: Davy (Distington) LimitedInventors: Robert M. Perry, Timothy Reynolds, Thomas Hope, Kenneth T. Lawson
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Patent number: 5343934Abstract: Multiple pairs of pinch rolls are used to advance a rod product along a pathway following a continuously casting and rolling system. Each pinch roll pair exerts a force normal to the rod of less than the amount necessary to substantially degrade the yield strength characteristics of the finished rod. Multiple driven pinch roll pairs cooperate to advance the rod by compressive engagement and accomplish the work of one or two pairs of pinch rolls to minimize work hardening and/or plastic deformation, which can result in an increase in yield strength. Yield strength characteristics are thus improved while the continuous rod product is still advanced and guided at very high speed along a pathway from a horizontal to a vertical direction.Type: GrantFiled: February 1, 1993Date of Patent: September 6, 1994Assignee: Southwire CompanyInventor: Thomas N. Wilson
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Patent number: 5339887Abstract: A continuously cast steel strip which consists of a solidified casting shell and a liquid core is reduced in thickness in a roll deformation and is then rolled. In order to avoid undesired fluctuations in thickness, to improve the structure and to simplify the roll deformation unit, a steel strip billet of 40-80 mm thickness is cast, roll deformed to 15-40 mm thickness having a 2-15 mm residual liquid core in a maximum of three steps. The roll deformed billet is then guided to complete solidification.Type: GrantFiled: September 18, 1992Date of Patent: August 23, 1994Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Gunter Flemming, Hans Streubel, Wolfgang Rohde
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Patent number: 5335713Abstract: In an installation for the manufacture of hot-rolled steel strip from continuously cast stock, a caster for the continuous casting of the stock into steel strip, a furnace positioned for receiving the strip after it leaves the caster and containing at least two winding/unwinding mandrels each placed in first and second proximate locations, respectively, the first mandrel is placed in the first location adapted to receive and wind the strip into a coil, transport devices are provided for transporting the coil and first mandrel from the first location to a second location and the second mandrel from the second location to the first location; the strip is unwound from the first mandrel in said second location and then fed to a mill. Alternative embodiments include vertical or horizontal movement of the mandrels, more than two mandrels, devices for driving the mandrels at different speeds, cutting means, clamping devices, furnace heating devices, dividing shears and descaling.Type: GrantFiled: September 14, 1990Date of Patent: August 9, 1994Assignee: Mannesmann AktiengesellschaftInventors: Hans-Dieter Hoppmann, Klaus Frommann
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Patent number: 5331833Abstract: A method of operating an upsetting press for reducing the width of a hot slab cast in a continuous casting plant by laterally pressing the slab between the pressing tools of the upsetting press which are moved toward each other and away from each other by an eccentric lifting member as the slab moves on a roller conveyor through the upsetting press. During the time phase in which the pressing tools have no contact with the slab, the slab is accelerated from a predetermined feeding speed and is subsequently decelerated to this predetermined feeding speed, reducing the upsetting of the slab.Type: GrantFiled: March 2, 1993Date of Patent: July 26, 1994Assignee: SMS Schloemann-Siemag AktiengesellschaftInventor: Gerhard Heitze
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Patent number: 5307864Abstract: A method and system for continuously producing a flat steel product from flat stock produced by the arcuate continuous casting method with a horizontal direction of emergence are disclosed. In one form of the invention, flat stock is shaped after solidification of a strand in a first shaping stage at temperatures exceeding about 1100.degree. C. The stock is then inductively reheated to a temperature of about 1100.degree. C. with approximate temperature equalization of an entire cross-section of the flat stock. The flat stock is additionally shaped in at least one additional shaping stage with rolling speeds in accordance with the stock's accompanying reduction in thickness per pass.Type: GrantFiled: February 8, 1993Date of Patent: May 3, 1994Assignee: Mannesmann AktiengesellschaftInventors: Giovanni Arvedi, Giovanni Gosio, Ulrich Siegers, Klaus Bruckner, Peter Meyer, Ernst Windhaus, Fritz-Peter Pleschiutschnigg, Werner Rahmfeld
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Patent number: 5303766Abstract: In the manufacture of hot-rolled steel strip, a continuous casting machine casts a slab and a roll stand for reducing the thickness of the slab to make strip is incorporated in line with the continuous casting machine. Advantages of simplicity and rolling quality are obtained when the roll stand is a two-high roll stand having a single pair of rolls. Where there is a reheater for reheating the strip after its rolling in the two-high roll-stand, the two-high roll stand is the sole apparatus for reducing the thickness of the slab after full solidification of the slab and prior to entry of the strip into the reheater.Type: GrantFiled: March 16, 1992Date of Patent: April 19, 1994Assignee: Hoogovens Groep B.V.Inventors: Pieter J. Kreijger, Rein L. Huisman, Robert F. Gadellaa, Frans Hollander, Leo A. Kuhry
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Patent number: 5286315Abstract: The present invention relates to a process for preparing a metal sheet having an excellent rolling property, i.e., a rollable metal sheet, which process comprises the basic steps of: continuously feeding a molten metal on a cooling material having one or two cooling surfaces being transferred and renewed for quench solidification, to thereby prepare a thin cast sheet; impinging a small rigid body particle against the surface of the resultant thin cast sheet, to work the cast sheet; heat-annealing the worked sheet in such a manner that the worked region becomes a fine recrystallized grain layer; and subjecting the cast sheet to a cold or warm rolling, optionally after a removal of oxides present on the surface; and an optional step of heat-treating the rolled sheet for working. The process of the present invention is applicable to the production of various known rollable metal or alloy sheets, such as soft steel, stainless steel, silicon steel, nickel-iron, cobalt-iron, nickel, aluminum, and copper sheets.Type: GrantFiled: October 2, 1992Date of Patent: February 15, 1994Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Isao Iwanaga, Kenichi Miyazawa, Toshiaki Mizoguchi, Hidehiko Sumitomo
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Patent number: 5282374Abstract: According to the present invention, in case of continuously forging a cast strand in its final solidification region, in order to forge the cast strand with uniform reduction amounts on front and rear sides of the strand notwithstanding the cast strand is wrapped or floated during movement of the cast strand being drawn from molds, the head end oil chamber and the rod end oil chamber of each of positioning cylinders for adjusting the positions of anvils are connected by means of hydraulic oil passages having a selector valve, and further the hydraulic oil passages connected to the head end oil chambers of the positioning cylinders are connected to each other by means of a first bypass line.Type: GrantFiled: October 26, 1992Date of Patent: February 1, 1994Assignee: Kawasaki Steel CorporationInventors: Shinji Kojima, Hisakazu Mizota, Toshitane Matsukawa, Toshio Fujimura, Kouichi Kushida, Yoshio Yoshimoto, Noriaki Inoue
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Patent number: 5211217Abstract: Disclosed are a method and an apparatus for vertical continuous casting. The vertical continuous casting includes drawing a strand formed in a watercooled mold vertically downward therefrom, positioning light reduction pinch rollers just prior to the solidification completing point of the strand, and applying a light reduction force to the strand sufficient to compensate for contraction caused by solidification of the strand. By this procedure the formation of central cavities is prevented and central segregation is lessened. The light reduction pinch rollers are arranged to be adjustably positioned up and down along the strand, in order to compensate for fluctuations in the location of the solidification completing point of the strand.Type: GrantFiled: September 29, 1992Date of Patent: May 18, 1993Assignee: Diado Tokushuko Kabushiki KaishaInventors: Kiyoshi Morii, Shuzo Kumura, Shyzunori Hayakawa, Yoshio Inagaki
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Patent number: 5205471Abstract: Methods and apparatus for joining conveyed steel pieces in a hot rolling mill are disclosed. A joining apparatus having a series of fusing torches extending laterally across the steel path is used, either before a rough rolling stage or between rough rolling and finish rolling. The fusing torches which operate at the side edges of the pieces to be joined are controlled to have independent movement by a controller, in such a way that the time elapsing between fusing and pressing together of portions at the lateral edges of the join line does not exceed a critical time for regrowth of oxide scale. Various mounting and control techniques for the fusing torches are proposed, including the possibility of two independently-driveable sets the controller can base its control of the torches on steel strip width information obtained from the processing path.Type: GrantFiled: March 9, 1992Date of Patent: April 27, 1993Assignee: Hitachi, Ltd.Inventors: Ryohei Kinose, Yasutsugu Yoshimura, Teruo Sekiya
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Patent number: 5205342Abstract: In a continuous casting plant for slabs with a consecutively arranged rolling mill, a furnace is provided between a strand separating device arranged at a run-out roller table of the continuous casting plant and the rolling mill. The furnace has a feed side, a delivery side and a transverse conveying device for conveying a slab from a longitudinal conveying device arranged on the feed side to a longitudinal conveying device arranged on the delivery side and including a slab storage place located parallel to the longitudinal conveying device. In order to enable the compact construction of the furnace and simple installations within the furnace, at least one fixed hearth having a minimum width adapted to a slab width is provided within the furnace parallel to the longitudinal conveying device.Type: GrantFiled: December 16, 1991Date of Patent: April 27, 1993Assignee: Voest-Alpine Industrieanlagenbau G.m.b.H.Inventor: Dietmar Eichler
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Patent number: 5197536Abstract: A method for making a polymer laminated drag cast aluminum alloy container stock material includes, in a preferred embodiment, drag casting an aluminum alloy suitable for forming into beverage containers into a sheet. The sheet is then cold rolled, at least one of the sheet's surfaces is cleaned and pretreated and a polymer material is laminated thereto. The polymer laminate on the drag cast aluminum alloy surface permits the use of drag cast aluminum alloy sheet material to be utilized, for example, as aluminum beverage container stock material.Type: GrantFiled: May 13, 1991Date of Patent: March 30, 1993Assignee: Reynolds Metals CompanyInventor: Rodney E. Hanneman
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Patent number: 5195573Abstract: A superior unitary one quarter mile long railroad rail and system and method for manufacturing the same. The method of manufacture is characterized by the use of a continuous rolling process and the in-line controlled cooling of the rail. The long railroad rail is rolled in a single direction with a plurality of in-line rolling stations.Type: GrantFiled: October 15, 1990Date of Patent: March 23, 1993Assignee: CF&I Steel CorporationInventors: Robert L. Cryderman, John C. Winkley
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Patent number: 5186235Abstract: Drag cast coils of aluminum metal are homogenized to achieve grain refinement by cooling said coil initially from a temperature of around 900.degree. F. to ambient temperature under controlled conditions at a cooling rate ranging from about 5.degree. F. per hour to 90.degree. F. per hour.Type: GrantFiled: October 31, 1990Date of Patent: February 16, 1993Assignee: Reynolds Metals CompanyInventor: Bennie R. Ward, Jr.
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Patent number: 5174363Abstract: Molten metal is poured into a mold having an inside cross section with varied thicknesses along the direction of the width thereof. The molten metal is allowed to solidify in the mold and the cast strip is withdrawn from the mold either continuously or intermittently. The as-cast strip is rolled at either identical or similar thickness reduction ratios in the direction of width of the strip. This process enables the production of high quality shape strips free from any substantial working deformation in the workpiece.Type: GrantFiled: April 22, 1991Date of Patent: December 29, 1992Assignee: Dowa Mining Co., Ltd.Inventors: Masahiro Furo, Hitoshi Endou, Tadao Hishinuma
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Patent number: 5123970Abstract: Air-hardenable steels of duplex bainite/martensite microstructure consisting essentially of 0.10 to 0.7% C, 0.1 to 2% Si, 2.1 to 3.5% Mn, 0.0005 to 0.005% B, up to 3.5% Cr and preferably containing Cr in amount of at least 0.1%, balance Fe except for incidental impurities. Optional elements are up to 1.5% W, 1.0% Mo, 0.15% V, 0.2% S, 0.1% Ca, 0.1% Pb, 0.1% Ti and 0.2% total rare earths. At least 1.0% Cr is especially preferred and if below such amount, total Mn and Si is at least 3% and in such case, if C is under 0.47%, at least 0.6% Si is present. The steels are hardenable to R.sub.c 2o to R.sub.c 58 and have a hardenable diameter in the range between 35 mm and 80 to 100 mm by air-cooling only, together with good strength, toughness and fatigue- and wear-resistance.Type: GrantFiled: May 4, 1990Date of Patent: June 23, 1992Assignee: Qinghua UniversityInventors: Hongsheng Fang, Yankang Zheng, Xiuyun Chen, Donghao Chen, Rufa Zhao
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Patent number: 5121873Abstract: In a continuous hot rolling system, at least one melt-cut torch is set in a predetermined positional relationship with respect to a trailing end of a preceding hot material and a leading end of an adjacent succeeding hot material. An injected flow of cutting gas from the melt-cut torch is blown against a portion of at least one of the trailing end of the preceding material and the leading end of the succeeding material to melt-cut the portion. The portion extends from an end surface of the one end over a predetermined length. The trailing end of the preceding material and the leading end of the succeeding material are forced against each other and are butt-joined to each other. By doing so, there are produced joining surfaces superior in surface accuracy and high in temperature, to allow joining to be high in accuracy and strength. This joining may be made with respect to slabs before rough rolling, or may be made with respect to bars after rough rolling.Type: GrantFiled: June 3, 1991Date of Patent: June 16, 1992Assignee: Hitachi Ltd.Inventors: Teruo Sekiya, Tomoaki Kimura, Yoshio Takakura, Tadashi Nishino, Toshiyuki Kajiwara
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Patent number: 5113678Abstract: A plate-like rolled material fed from a continuous casting equipment is rolled by a vertical mill for width control. A pair of horizontal mills are disposed one on each of the entry side and the delivery side of the vertical mill. Both the horizontal mills are controlled in their speeds to impart a predetermined tensile force to the rolled material without effecting thickness control of the rolled material. The roll speed of the horizontal mill disposed on the delivery side is controlled to be higher than that of the horizontal mill disposed on the entry side. This enables preventing of failure in the shape of the rolled material.Type: GrantFiled: March 27, 1991Date of Patent: May 19, 1992Assignee: Hitachi, Ltd.Inventors: Toshio Mannaka, Tomoaki Kimura, Mitsuru Koyama
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Patent number: 5092393Abstract: Disclosed is a process for the producing coldrolled strips and sheets of austenitic stainless steel, which comprises preparing a cast strip having a thickness not larger than 10 mm, which is composed of an austenitic stainless steel, by a continuous casting machine, in which the wall surface of a casting mold moves synchronously with the cast strip, and cold rolling the cast strip by a hard rolls having a surface hardness not lower than the Vickers hardness of 600. A preferred embodiment of the present invention is characterized in that crystal grains of the cast strip are made finer by cooling the cast strip at a cooling rate of at least 50.degree. C./sec in the temperature range of from the temperature for initiation of solidification of the cast strip to 1200.degree. C. and the cast strip is then coldrolled by the hard rolls, another preferred embodiment of the present invention is characterized in that the hard rolls are composed of a material having a Young's modulus of at least 30000 kgf/mm.sup.Type: GrantFiled: March 12, 1990Date of Patent: March 3, 1992Assignee: Nippon Steel CorporationInventors: Toshiyuki Suehiro, Hidehiko Sumitomo, Masanori Ueda, Shigeru Ogawa
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Patent number: 5083604Abstract: A method for improving the internal center segregation and center porosity of a continuously cast slab, wherein an unsolidified side edge portion and a given area at the upstream side of the cast slab during continuous casting are defined as a plane reducing zone; a holding means is provided having two sets of top and bottom walking plane reducing compressing means at the plane reducing zone, front and rear supporting shafts common to the sets, eccentric cams for each set arranged at the front and the rear supporting shafts for holding and releasing of the cast slab, and a front and a rear displacement mechanism; the cast slab holding position of the upper surface of the bottom side walking plane reducing means of each set is set within 0.5 mm of the deviation on a passline of a continuous casting machine; the cast slab holding position of the lower surface of the top walking plane reducing means of each set is set at a desired reduction taper having a plane reduction ratio of 0.5 to 5.Type: GrantFiled: May 15, 1991Date of Patent: January 28, 1992Assignee: Nippon Steel CorporationInventors: Masafumi Zeze, Hideyuki Misumi, Tokinari Shirai, Takashi Nishihara
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Patent number: 5082047Abstract: A metallic workpiece is continuously cast with a thickness of 1.5 to 2.5 inches. The workpiece is conveyed through a furnace using a plurality of flexible driven rollers which deflect to a catenary configuration to support the workpiece. The workpiece is rolled to a thickness of 0.1 to 0.6 inches using a single rolling mill train. The rolled workpiece is cooled and coiled.Type: GrantFiled: December 3, 1990Date of Patent: January 21, 1992Assignee: Bricmanage, Inc.Inventor: Francis H. Bricmont
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Patent number: 5078805Abstract: A support for a planographic printing plate is produced by continuously performing casting and hot-rolling from molten aluminum to form a hot-rolled coil of a thin plate, transforming the hot-rolled coil into an aluminum support through cold-rolling, heat-treatment and correction, and finally, graining the aluminum support.Type: GrantFiled: August 21, 1990Date of Patent: January 7, 1992Assignee: Fuji Photo Film Co., Ltd.Inventors: Akio Uesugi, Tsutomu Kakei
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Patent number: 5065811Abstract: A manufacturing line for making hot rolled steel strip including a mold for the continuous casting of steel strip, a strip guidance device located downstream from the mold for the diversion of the cast strip into a horizontal plane, a crosscutting device, a temperature equalization furnace, and a rolling mill. To reduce capital costs, energy consumption and space requirements, and to avoid metallurgical errors in processing, a curved temperature equalization furnace surrounds the strip guidance device. A straight temperature equalization furnace horizontally adjoins the curved temperature equalization furnace, and includes a means for crosscutting the strip prior to its exit from the temperature equalization environment for subsequent rolling.Type: GrantFiled: December 17, 1990Date of Patent: November 19, 1991Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Heinrich Scholz, Rudolf Guse
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Patent number: 5066343Abstract: Disclosed is a process for preparing a thin grain oriented electrical steel sheet having a final thickness of 0.05 to 0.25 mm from a silicon steel cast strip having a thickness of 0.2 to 5 mm and directly obtained from the molten steel by the synchronous continuous casting machine, in which the speed of movement of the strand relative to the inner wall surface of the casting mold is the same, and by which the traditional hot rolling process can be omitted, comprising 0.050 to 0.120% by weight of C, 2.8 to 4.0% by weight of Si and 0.05 to 0.25% by weight of Sn, wherein the starting silicon cast strip further comprises up to 0.035% by weight of S and 0.005 to 0.035% by weight of Se, with the proviso that the total amount of S and Se is in the range of 0.015 to 0.060% by weight, 0.050 to 0.090% by weight of Mn, with the proviso that the Mn content is in the range of {1.5.times.[content (% by weight) of S+content (% by weight) of Se]} to {4.5.times.Type: GrantFiled: May 7, 1990Date of Patent: November 19, 1991Assignee: Nippon Steel CorporationInventors: Shozaburo Nakashima, Kenzo Iwayama, Isao Iwanaga
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Patent number: 5052470Abstract: A process for continuous production of an extruded section, in particular of aluminum or an aluminum alloy, wherein a prefabricated rod is fed to a die by means of a friction wheel and extruded through the die. The rod is formed by casting the molten metal in an electromagnetic mold and the solidified rod fed directly to the friction wheel the circumference of which advances the rod at the same speed as the rate of casting of the rod in the electromagnetic mold. The process enables high quality extruded sections to be produced at a economic cost.Type: GrantFiled: October 16, 1989Date of Patent: October 1, 1991Assignee: Swiss Aluminum Ltd.Inventor: Kurt Buxmann
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Patent number: 5049204Abstract: The present invention concerns a process for producing a grain-oriented electrical steel sheet by means of a rapid quench-solidification process, for example, a continuous casting by a twin roll strip caster. The feature of the present invention resides in quenching to solidify molten steels into a thin cast sheet of 0.7 to 3.0 mm thickness, at a cooling rate of greater than 50.degree. C./sec. in the central portion along the direction of thickness of the thin cast sheet, cooling the sheet at a cooling rate of greater than 10.degree. C./sec. in a temperature range between 1300.degree. to 900.degree. C. and then applying cold rolling for once or twice or more annealing the thin cast steel for a period between 30 seconds and 30 minutes in a temperature range between 950.degree. and 1,200.degree. C. and subsequently including intermediate annealing under a final cold rolling reduction rate of not less than 80%.Type: GrantFiled: March 29, 1990Date of Patent: September 17, 1991Assignee: Nippon Steel CorporationInventors: Isao Iwanaga, Kenzo Iwayama, Kenichi Miyazawa, Toshiaki Mizoguchi
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Patent number: 5042564Abstract: In the manufacture of formable steel in the form of a strip with a final thickness of between 0.5 and 1.5 mm, in a number of continuous successive process stages, molten steel is continuously cast into a slab of less than 100 mm thickness and the slab is rolled into the strip. To simplify the apparatus required, and improve process control, the slab is cooled down to a rolling temperature of between 300.degree. C. and a temperature T.sub.t at which at least 75% of the material is converted into ferrite, and the rolling of the slab into strip comprises at least one reduction stage with a thickness reduction of over 30%. The rolling exit speed is less than 1000 m/min. After recrystallization, the strip is coiled.Type: GrantFiled: November 20, 1989Date of Patent: August 27, 1991Assignee: Hoogovens Groep B.V.Inventors: Erik B. Van Perlstein, Robert F. Gadellaa, Huibert W. Den Hartog
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Patent number: 5042563Abstract: According to the invention, molten metal 3 is poured into a continuous-casting ingot mold and the thickness of the product 1 emerging from the ingot mold is reduced using a device for reducing the thickness 20, while the core 5 of said product has still not solidified.The thickness of the product 1 is reduced only in a central zone, excluding the solidified edges of the product, using means for reducing the thickness such as rolls 22 whose working length is less than the width of the large faces 11 of the ingot mold.Means 8 are provided downstream of the rolls 22 in order to crop the edges 7' of the product in the manufacture of thin slabs 9.Type: GrantFiled: April 3, 1990Date of Patent: August 27, 1991Assignee: Techmetal PromotionInventors: Jean-Marc Jolivet, Bernard Robert
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Patent number: 5036902Abstract: A continuous casting plant for casting beam blanks to be used in rolling section steel. The continuous casting plant includes a cooled mold and a strand guide arrangement following the mold. The mold has two side walls which each define a web surface, two expanding surfaces and two parallel adjusting surfaces. End rolls are adjustably mounted between the adjusting surfaces. The expanding surfaces of the mold are inclined at an angle of 20.degree. to 45.degree. relative to the plane of the web surface. Guide rollers are arranged in alignment with and following the web surfaces, the expanding surfaces and the adjusting surfaces of the mold. The adjustable end rolls are provided with sections which project into the mold space. Guide elements are arranged following the end walls, the guide elements being adjustable in the same direction.Type: GrantFiled: March 13, 1990Date of Patent: August 6, 1991Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Hans Streubel, Georg Engel, Hugo Feldmann
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Patent number: 5031687Abstract: A device is described for straightening a curved steel strand cast continuously by means of a casting wheel machine or a curved mold continuously casting machine. The strand is passed between straightening points with rolls, such as straightening, bending, guide, counter rolls and/or corresponding roll pairs, in accordance with a certain physical law, whereby at least two roll pairs applying bending moments to the strand are provided. The first roll pair is at the same time the roll pair located in the direction of travel of the strand directly downstream of the point of emergence of the strand from the casting machine or is formed by the casting wheel (of the curved mold) itself and a corresponding straightening roll. The second roll pair determines transition of the strand from a finite radius or curvature to a straight line (infinite radius of curvature) at the end of the bending zone. Between these two roll pairs other rolls can be located exclusively along the outside of the strand.Type: GrantFiled: May 13, 1988Date of Patent: July 16, 1991Assignee: Deutsche Voest-Alpine Industrieanlagenbau GmbHInventors: Georg Bollig, Walter Maschlanka, Hanns Feichtner
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Patent number: 5030296Abstract: A process in which a cast strip of Cr-Ni type stainless steel having a thickness close to a product thickness is prepared by the synchronous continuous casting. By subjecting the cast strip just below the casting machine to rapid cooling in the high-temperature region, hot-working or cold-working the cast strip and subjecting the cast strip to annealing or the like, .gamma. grains in the cast strip are made finer, and by carrying out cooling in the low-temperature region of temperatures lower than 900.degree. C., precipitation of Cr carbide in the grain boundary is prevented. Thus, occurrence of roping or uneven gloss on the surface of the stainless steel sheet is controlled.Type: GrantFiled: March 7, 1990Date of Patent: July 9, 1991Assignee: Nippon Steel CorporationInventors: Masanori Ueda, Shinichi Teraoka, Hidehiko Sumitomo, Toshiyuki Suehiro, Masayuki Abe, Shigeru Minamino
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Patent number: 5018666Abstract: A unitary one-quarter mile long railroad rail which is free of weld seams. The rail is produced via a process including continuous rolling and asymmetric cooling.Type: GrantFiled: December 1, 1989Date of Patent: May 28, 1991Assignee: CF&I Steel CorporationInventors: Robert L. Cryderman, John C. Winkley
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Patent number: 4998338Abstract: A method and an arrangement for manufacturing hot-rolled steel strip from continuously cast initial materials in continuously successive work steps, wherein the continuously cast initial material is cut after solidifying to a certain length, is heated in a soaking furnace to rolling temperature and is introduced into a finishing rolling mill train for rolling out. The continuously cast initial material is introduced after being heated to a multiple-stand, reversible finishing rolling mill train and a coilbox connected downstream to the finishing rolling mill train.Type: GrantFiled: November 6, 1989Date of Patent: March 12, 1991Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Jurgen Seidel, Wolfgang Rohde
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Patent number: 4976024Abstract: A continuous casting machine is directly coupled to a rolling facility has many machines in a series including the rolling machine disposed downstream of the continuous casting machine. When one of the machines is stopped, the slab is still continuously produced by the continuous casting machine, but is sheared on the upstream side of the rolling machine and coiled in its hot state rather than rolled. Even though the rolling operation is interrupted, all of the slab being produced by the continuous casting machine is coiled so that the molten metal produced for the casting is not wasted. After the machine that has shut the line down is able to be restarted, the slab that has been stored in its hot state is uncoiled and supplied to the downstream machines.Type: GrantFiled: April 5, 1988Date of Patent: December 11, 1990Assignee: Hitachi, Ltd.Inventor: Tomoaki Kimura