In Continuous Casting Apparatus Patents (Class 164/502)
  • Patent number: 8985189
    Abstract: An arrangement for a continuous casting process. The arrangement includes a vessel having a first opening for receiving molten metal in the vessel, a second opening for discharging the molten metal from the vessel, and a body extending between the first opening and the second opening, a first magnetic arrangement attached to the body, the first magnetic arrangement having a magnetic core with legs, and coils arranged around the legs, and a power system configured to provide an alternating current superimposed on a carrier current to each of the coils, each pair of alternating current and carrier current provided to a coil forming a flow control current, wherein flow control currents provided to adjacent coils are phase shifted relative each other, thereby creating a travelling magnetic field in molten metal in the vessel. A corresponding method is also presented herein.
    Type: Grant
    Filed: June 20, 2014
    Date of Patent: March 24, 2015
    Assignee: ABB AB
    Inventors: Jan-Erik Eriksson, Hongliang Yang, Boo Eriksson
  • Publication number: 20130133852
    Abstract: The present invention relates to a process for controlling the distribution of liquid metal flows of in a crystallizer for the continuous casting of thin slabs. In particular, the process applies to a crystallizer comprising perimetral walls which define a containment volume for a liquid metal bath insertable through a discharger placed in the middle of the bath. The process includes arranging a plurality of electromagnetic brakes, each for generating a braking zone within said bath, and activating these electro-magnetic brakes either independently or in groups according to characteristic parameters of the fluid-dynamic conditions of the liquid metal within the bath.
    Type: Application
    Filed: August 4, 2011
    Publication date: May 30, 2013
    Applicant: DANIELI & C. OFFICINE MECCANICHE S.P.A.
    Inventors: Fabio Guastini, Andrea Codutti, Michele Minen, Fabio Vecchiet
  • Patent number: 8151867
    Abstract: A continuous casting device, including a mould, an electromagnetic device arranged outside the mould and arranged to provide an electromagnetic field acting on a melt in the mould, the electromagnetic device being supplied with electric current includes a base frequency and harmonics, and thereby providing a first electromagnetic field based on the base frequency and a second electromagnetic field based on the harmonics, and an inductive sensor, arranged at the mould for the purpose of sensing the position of a meniscus of the melt, and operating at frequencies corresponding to the harmonics. The continuous casting device includes at least one screen between the electromagnetic device and the sensor, and the screen is arranged so as to prevent the second electromagnetic field from disturbing the operation of the sensor but to permit the first electromagnetic field to act on the melt in the region of the meniscus.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: April 10, 2012
    Assignee: ABB AB
    Inventors: Boo Eriksson, Jan-Erik Eriksson, Christopher Curran
  • Publication number: 20110297345
    Abstract: A continuous casting device, including a mould, an electromagnetic device arranged outside the mould and arranged to provide an electromagnetic field acting on a melt in the mould, the electromagnetic device being supplied with electric current includes a base frequency and harmonics, and thereby providing a first electromagnetic field based on the base frequency and a second electromagnetic field based on the harmonics, and an inductive sensor, arranged at the mould for the purpose of sensing the position of a meniscus of the melt, and operating at frequencies corresponding to the harmonics. The continuous casting device includes at least one screen between the electromagnetic device and the sensor, and the screen is arranged so as to prevent the second electromagnetic field from disturbing the operation of the sensor but to permit the first electromagnetic field to act on the melt in the region of the meniscus.
    Type: Application
    Filed: June 17, 2011
    Publication date: December 8, 2011
    Inventors: Boo Eriksson, Jan-Erik Eriksson, Christopher Curran
  • Publication number: 20110274580
    Abstract: The present invention relates to a method, and apparatus for the recovery of precious metals. Accordingly, it provides a continuous process for obtaining a precious metal composition from a feedstock material, the process comprising the steps of: (i) heating a feedstock material in a plasma furnace to form an upper slag layer and a lower molten metal layer; (ii) removing the slag layer; (iii) removing the molten metal layer; (iv) allowing the removed molten metal layer to solidify; (v) fragmenting the solidified metal layer to form fragments; and (vi) recovering a precious metal composition from the fragments; wherein the feedstock material comprises a precious metal containing material and a collector metal, said collector metal being a metal or an alloy that is capable of forming a solid solution, an alloy or an intermetallic compound with one or more precious metals. This allows for high recovery yields of precious metals.
    Type: Application
    Filed: November 24, 2009
    Publication date: November 10, 2011
    Applicant: TETRONICS LIMITED
    Inventors: David Deegan, Tim Johnson
  • Patent number: 8047265
    Abstract: The present invention provides a previously unattainable compact and high thrust electromagnetic stirrer coil, that is, an electromagnetic stirrer coil for stirring molten steel in a mold by electromagnetic force, in which electromagnetic stirrer coil a space factor of the yoke sectional area (?) with respect to an inside area in a vertical cross-section of said electromagnetic stirrer coil is 0.5 to 0.9 and a yoke width B is 100 mm to 300 mm. Preferably, a magnetomotive force F of said electromagnetic stirrer coil divided by the yoke width B, that is, a value of F/B, is 800 kAT/m or more.
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: November 1, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Hiroshi Harada, Akinori Wakagi, Tomohiro Konno, Keisuke Fujisaki, Ryu Hirayama, Sumio Matsumori, Yasuji Tomizawa
  • Patent number: 7984749
    Abstract: The invention relates to a continuous casting mold, in particular a thin slab mold in which the flow of a liquid metal in the mold is influenced by a magnetic field generated by permanent magnets, wherein the permanent magnets have, over the width and/or height thereof, different magnetic strengths or are spaced from each other by different distances for a different field strength, so that to provide for variation of the magnetic field strength, the permanent magnets are differently adjusted in groups for changing a field strength distribution.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: July 26, 2011
    Assignee: SMS Siemag AG
    Inventors: Hans Streubel, Walter Trakowski, Karls Rittner
  • Patent number: 7975753
    Abstract: Method for controlling a flow of molten steel in a mould by applying at least one magnetic field to the molten steel in a continuous slab casting machine. Controlling a molten steel flow velocity on a molten steel bath surface to a predetermined molten steel flow velocity by applying a static magnetic field to impart a stabilizing and braking force to a discharge flow from an immersion nozzle when the molten steel flow velocity on the meniscus is higher than a mould powder entrainment critical flow velocity. Controlling the molten steel flow velocity on the meniscus to a range of from an inclusion adherence critical flow velocity or more to a mould powder entrainment critical flow velocity or less by applying a shifting magnetic field to increase the molten steel flow when the molten steel flow velocity on the meniscus is lower than the inclusion-adherence critical flow velocity.
    Type: Grant
    Filed: January 6, 2009
    Date of Patent: July 12, 2011
    Assignee: ABB AB
    Inventors: Anders Lehman, Helmut Hackl, Jan-Erik Eriksson, Olof Sjoden
  • Publication number: 20110162817
    Abstract: To bring about a direct effect on the fluid streams exiting the mould dip tube (2) of moulds in continuous casting moulds (1) of a continuous casting plant for casting liquid metals, in particular liquid steel materials for producing slab and thin slab products with format widths of 750 to 3500 mm and format thicknesses of 30 to 500 mm, said casting plant being equipped with an electromagnetic braking device for improving the product quality, it is proposed to dispose at least two poles (10) per mould broad side (3) symmetrically with respect to the perpendicular reference line (4) of the mould dip tube (2) such that the primary axes (12) of the poles' outlet cross section (11a) are aligned at a specific angle (?1 and ?2) relative to the perpendicular reference line (4) of the mould dip tube (2).
    Type: Application
    Filed: July 15, 2009
    Publication date: July 7, 2011
    Applicant: SMS SIEMAG AKTIENGESELLSCHAFT
    Inventors: Norbert Vogl, Jörn Hoffmeister, Axel Weyer
  • Patent number: 7967058
    Abstract: An apparatus for controlling a flow of a molten steel in a mold, the apparatus including: a casting-condition acquiring unit for acquiring at least five casting conditions; a calculating unit for calculating a molten steel flow velocity on a molten steel bath surface in accordance with the acquired casting conditions; a determining unit for determining whether the acquired molten steel flow velocity is higher or lower than a mold-powder entrainment critical flow velocity; a control unit for applying a shifting magnetic field to impart a braking force to a discharge flow from an immersion nozzle and applying a shifting magnetic field to rotate the molten steel in a horizontal direction; and a shifting magnetic field generating apparatus.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: June 28, 2011
    Assignee: JFE Steel Corporation
    Inventors: Jun Kubota, Seishi Mizuoka, Tsuneo Kondo
  • Publication number: 20100307713
    Abstract: There is provided a twin-belt casting machine which prevents an uneven cooling condition between the top surface and the bottom surface of a slab between a pair of endless belts disposed vertically. The twin-belt casting machine 1 comprises a pair of rotating belt units 3 including respective endless belts 2 and arranged up and down so as to face each other, a cavity 4 formed between the pair of rotating belt units 3, and cooling means 10 which is arranged inside the rotating belt unit 3. The twin-belt casting machine 1 continuously casts a slab S as a metal liquid is supplied in the cavity 4. The twin-belt casting machine 1 further comprises distance adjusting means which is arranged inside at least one of the pair of rotating belt units arranged up and down so as to face each other, and which moves apart or closer the endless belt relative to the slab S in accordance with a part where the slab and the endless belt become distant from each other.
    Type: Application
    Filed: November 5, 2008
    Publication date: December 9, 2010
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Toshiaki Ito, Noboru Kubota, Kazumi Touno
  • Patent number: 7762311
    Abstract: A method for controlling a flow of molten steel in a slab continuous casting machine including controlling a molten steel flow velocity on a molten steel bath surface to a predetermined flow velocity by applying a shifting magnetic field; controlling the molten steel flow velocity on the molten steel bath surface from an inclusion-adherence critical flow velocity or more to a mold-powder entrainment critical flow velocity or less by applying a shifting magnetic field; and controlling the molten steel flow velocity on the molten steel bath surface from the inclusion-adherence critical flow velocity or more to the mold-powder entrainment critical flow velocity or less by applying a shifting magnetic field.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: July 27, 2010
    Assignee: JFE Steel Corporation
    Inventors: Jun Kubota, Seishl Mizuoka, Tsuneo Kondo
  • Patent number: 7669638
    Abstract: A control system for regulating the flow of liquid metal in a device for casting a metal. A detector measures a process variable. A control unit evaluates data from the detector. At least one process parameter is automatically varied in order to optimize casting conditions. The detector measures a characteristic of the meniscus at at least two points on the meniscus instantaneously throughout the casting process.
    Type: Grant
    Filed: November 28, 2003
    Date of Patent: March 2, 2010
    Assignee: ABB AB
    Inventors: Sten Kollberg, Jan-Erik Eriksson, Carl-Fredrik Lindberg, Mats Molander, Peter Löfgren, Göte Tallbäck, Rebei Bel Fdhila, Bertil Samuelsson, Stefan Israelsson Tampe, Christina Wallin
  • Patent number: 7628196
    Abstract: During continuous casting of metals, a non-moving, vibrating magnetic field is applied to a molten metal in a casting mold to impose only vibration on the molten metal. This continuous casting method can produce a cast slab much less susceptible to flux entrainment, capture of bubbles and non-metal inclusions near the surface of the molten metal, and surface segregation. The magnetic field is preferably produced by arranging electromagnets in an opposing relation on both sides of the mold to lie side by side in the direction of longitudinal width of the mold, and supplying a single-phase AC current to each coil. The single-phase AC current preferably has frequency of 0.10 to 60 Hz. A static magnetic field can be applied intermittently in the direction of thickness of a cast slab. This technique can produce a cast slab substantially free from the flux entrainment and the surface segregation. Preferably, the static magnetic field is intermittently applied under setting of an on-time t1=0.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: December 8, 2009
    Assignee: JFE Steel Corporation
    Inventors: Hiroshi Yamane, Nagayasu Bessho, Yuji Miki, Shuji Takeuchi, Tadasu Kirihara
  • Patent number: 7540317
    Abstract: When a molten steel flow velocity (u) on a bath surface is higher than a mold-powder entrainment critical flow velocity of 0.32 m/sec, the molten steel flow velocity (u) is controlled to a predetermined molten steel flow velocity by applying a shifting magnetic field to impart a braking force to a discharge flow from an immersion nozzle. When the molten steel flow velocity (u) is lower than an inclusion-adherence critical flow velocity of 0.20 m/sec and is higher than or equal to a bath-surface skinning critical flow velocity of 0.10 m/sec, the molten steel flow velocity (u) is controlled to the range of 0.20-0.32 m/sec by applying a shifting magnetic field to rotate the intra-mold molten steel in a horizontal direction. When the molten steel flow velocity (u) is lower than the inclusion-adherence critical flow velocity, the molten steel flow velocity (u) is controlled to the range of 0.20-0.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: June 2, 2009
    Assignee: JFE Steel Corporation
    Inventors: Jun Kubota, Seishi Mizuoka, Tsuneo Kondo
  • Publication number: 20090120604
    Abstract: A method for controlling a flow of molten steel in a mould by applying at least one magnetic field to the molten steel in a continuous slab casting machine. This is achieved by comprising controlling a molten steel flow velocity on a molten steel bath surface, meniscus, to a predetermined molten steel flow velocity by applying a static magnetic field to impart a stabilizing and braking force to a discharge flow from an immersion nozzle when the molten steel flow velocity on the meniscus is higher than a mould powder entrainment critical flow velocity and by controlling the molten steel flow velocity on the meniscus to a range of from an inclusion adherence critical flow velocity or more to a mould powder entrainment critical flow velocity or less by applying a shifting magnetic field to increase the molten steel flow when the molten steel flow velocity on the meniscus is lower than the inclusion-adherence critical flow velocity.
    Type: Application
    Filed: January 6, 2009
    Publication date: May 14, 2009
    Inventors: Anders Lehman, Helmut Hackl, Jan-Erik Eriksson, Olof Sjoden
  • Publication number: 20080179038
    Abstract: An apparatus for continuous casting of magnesium billets or slabs using an electromagnetic field, and a method thereof compensates small solidification latent heat of magnesium, controls a solidification speed, and stirs molten metal within a mold via an electromagnetic field, thereby enabling continuous casting. The apparatus comprises a mold for continuous casting an as-cast billet or slab, a coil positioned outside the mold and adapted to allow electric current to be applied thereto, and a cooling nozzle positioned outside the mold and the as-cast billet or slab. During casting, electric current having a frequency of 2˜1,000 D or electric current of 50˜10,000 A having a frequency of 200˜200,000 D is applied to the coil. A magnesium billet or slab having enhanced inner quality can be produced at a high casting speed without surface defects by applying a low frequency or high frequency electromagnetic field to the mold during continuous casting of magnesium.
    Type: Application
    Filed: December 22, 2005
    Publication date: July 31, 2008
    Inventors: Joon-Pyo Park, Myoung-gyun Kim, Gyu-Chang Lee, U-Sok Yoon
  • Patent number: 7320356
    Abstract: A device for braking a flow of molten metal (5) in a device for continuous or semi-continuous casting of metals in a mould (2) which is provided with opposite broad sides (4) and opposite short sides (3), said device comprising at least one magnet core (1), said at least one core facing one of the short sides (3) of the mould (2) for the purpose of generating a magnetic field (B) and an induced current (i) in a region of the molten metal (5) adjacent the short side (3). The core (1) is arranged in such a way that the magnet field (B) which is generated in said region generally has a direction perpendicular from the short side (3) of the mould (2) towards the centre of the latter.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: January 22, 2008
    Assignee: ABB AB
    Inventor: Anders Lehman
  • Patent number: 7156154
    Abstract: The present invention relates to a device for continuous or semi-continuous casting of a metal material. The device comprises a first arrangement comprising a coil (7) having an extension around the casting mould (2) in an area, which is arranged to comprise molten metal material. The coil (7) is arranged to be fed with alternating current such that a varying magnetic field generated and is applied to the molten metal material in the casting mould (2). The device also comprises a second arrangement comprising at least two magnetic poles (8), which are provided at opposite sides of the casting mould (2). The poles (8) are arranged to supply a static or periodic low-frequency magnetic field to the molten metal material in the casting area. The poles (8) comprise at least a portion (11) which comprises a plurality of material layers which are electrically insulated from each other.
    Type: Grant
    Filed: May 6, 2005
    Date of Patent: January 2, 2007
    Assignee: ABB AB
    Inventors: Nils Jacobson, Jan Erik Eriksson, Erik Svensson
  • Patent number: 7121324
    Abstract: A device for continuous or semi-continuous casting of metal comprising a mould having a number of mould elements (1, 2) which together form a mould adapted for receiving a liquid metal (6), a mould supporting structure (30, 31) surrounding the mould and mechanically supporting it, and an induction coil (20) arranged close to the mould for reducing the contact pressure between the melt and the mould. At least one of the mould elements is divided into at least a first (1a, 2a) and a second (1b, 2b) part arranged so that they are electrically insulated from each other, the first mould element part being arranged before the second mould element part relative to the casting direction and said induction coil is arranged close to the first mould element part (1a, 2a).
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: October 17, 2006
    Assignee: ABB AB
    Inventors: Nils Jacobson, Erik Svensson
  • Patent number: 7032646
    Abstract: The present invention: provides a mold for continuous casting that makes it possible to prevent insulation from deteriorating when continuous casting is carried out with electromagnetic force applied to and produce castings of good quality for a long period of time; and is a mold for continuous casting, said mold for continuous casting being equipped with a magnet coil that imposes electromagnetic force on molten metal in the direction perpendicular to the inner wall of said mold in the vicinity of the meniscus of said molten metal in said mold for continuous casting, a pair of the first sets each of which is formed by combining a first cooling copper plate with a first back plate, and another pair of the second sets each of which is formed by combining a second cooling copper plate with a second back plate, and being configured so that a pair of said first sets each of which is composed of a first cooling copper plate and a first back plate are movably interposed between a pair of said second sets each of wh
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: April 25, 2006
    Assignee: Nippon Steel Corporation
    Inventors: Norimasa Yamasaki, Masahiro Tani, Keiji Tsunenari
  • Patent number: 6938674
    Abstract: An apparatus for continuous casting of metals has members (16) adapted to generate a stationary magnetic field of a variable strength over substantially the entire horizontal cross section of the mould from one long side to the other long side close to, or below, the region for supply of molten metal at a distance below the upper surface of the molten metal. There are also members (17) adapted to generate a variable magnetic field in the area of the upper surface in a region that is centrally located with respect to said cross section and close to a region for supply of molten metal. A unit (12) is adapted to control said magnetic members (16, 17) to generate, independently of each other, magnetic fields with an appearance that is dependent on the value prevailing of one or more predetermined casting parameters.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: September 6, 2005
    Assignee: ABB AB
    Inventor: Jan-Erik Eriksson
  • Patent number: 6929055
    Abstract: The apparatus comprises a submerged entry nozzle (6) having outlets in the main casting plane (P) which differ in their direction of output and fall within two categories (7, 8). The nozzle is associated with two inductors (14, 15) opposite each other on each broad face (22) of the casting mold forming a gap which surrounds the nozzle and produces a traversing magnetic field covering the outlets of at least one category (7). Elements are provided for adjusting the intensity of the field or for moving it so as to be able to change the distribution between the outlets of the total flow of molten metal. Implementing the invention makes it possible to adjust at any time that fraction of the metal flow which is directed toward the free surface (9) with respect to that, main, fraction directed toward the bottom of the mold.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: August 16, 2005
    Assignee: Rotelec
    Inventors: Siebo Kunstreich, Marie-Claude Nove
  • Patent number: 6923245
    Abstract: The invention concerns a method for producing a metal strip, whereby molten is continuously poured between two casting rolls (1, 2) of a strip casting machine with rolls. Above the molten bath (4) and respectively proximate to the molten bath (5) casting rolls (1, 2) transition surface a rotating magnetic field is produced which generates, in the molten metal, local turbulent flows, so that a surface current is formed in said molten metal, which surface current is directed by the casting rolls (1, 2) towards the central plane (E) of the molten bath (4), that is towards the plane for output of the metal strip (8), thereby enabling to largely prevent supernatant impurities at the surface of the molten bath and oxides located on the surface of the rolls from being deposited, and the molten metal particles from being prematurely solidified.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: August 2, 2005
    Assignees: SMS Demag Aktiengesellschaft, Main Management Inspiration AG
    Inventors: Heinrich Marti, Jacques Barbe, Dominique Salathe, Alfred Koch
  • Publication number: 20040244942
    Abstract: The invention relates to an electromagnetic braking device for the steel melt running within the continuous casting ingot in a continuous casting unit. The electromagnetic brake device comprises at least one coil (3) with a ferromagnetic core (5), arranged on the broad side of the ingot and at least one yoke (7) provided on the above. In order to reduce the oscillating masses on the ingot components and to permit the retro-fitting of electromagnetic brakes to conventional continuous casting machines, the electromagnetic brake, comprising yoke (7), coil (3) and ferromagnetic core (5), is embodied such as to pivot inwards or outwards, preferably by means of two unequal length, non-parallel levers in or on the continuous casting ingot, using an actuator (6).
    Type: Application
    Filed: March 22, 2004
    Publication date: December 9, 2004
    Inventor: Klaus-Peter Eberwein
  • Publication number: 20040182539
    Abstract: During continuous casting of metals, a non-moving, vibrating magnetic field is applied to a molten metal in a casting mold to impose only vibration on the molten metal. This continuous casting method can produce a cast slab much less susceptible to flux entrainment, capture of bubbles and non-metal inclusions near the surface of the molten metal, and surface segregation. The magnetic field is preferably produced by arranging electromagnets in an opposing relation on both sides of the mold to lie side by side in the direction of longitudinal width of the mold, and supplying a single-phase AC current to each coil. The single-phase AC current preferably has frequency of 0.10 to 60 Hz. A static magnetic field can be applied intermittently in the direction of thickness of a cast slab. This technique can produce a cast slab substantially free from the flux entrainment and the surface segregation. Preferably, the static magnetic field is intermittently applied under setting of an on-time t1 0.
    Type: Application
    Filed: January 30, 2004
    Publication date: September 23, 2004
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroshi Yamane, Nagayasu Bessho, Yuji Miki, Shuji Takeuchi, Tadasu Kirihara
  • Publication number: 20040112567
    Abstract: The apparatus comprises a submerged entry nozzle (6) having outlets in the main casting plane (P) which differ in their direction of output and fall within two categories (7, 8). The nozzle is associated with two inductors (14, 15) opposite each other on each broad face (22) of the casting mold forming a gap which surrounds the nozzle and produces a traversing magnetic field covering the outlets of at least one category (7). Elements are provided for adjusting the intensity of the field or for moving it so as to be able to change the distribution between the outlets of the total flow of molten metal. Implementing the invention makes it possible to adjust at any time that fraction of the metal flow which is directed toward the free surface (9) with respect to that, main, fraction directed toward the bottom of the mold.
    Type: Application
    Filed: September 30, 2003
    Publication date: June 17, 2004
    Inventors: Siebo Kunstreich, Marie-Claude Nove
  • Publication number: 20040099402
    Abstract: For a further development a device for continuous casting of metal, in particular steel, with a metal mold with mold walls (1,18) and a mold cooling device and which can remove high thermal flows and can be subjected to thermal loads and, thereby, is suitable for use at high speeds, at least one mold wall (1,18) of the mold of this device should include a steel wall (2) and a support mesh (3) for this wall and the device further should be provided with magnetic field generator (3.2) for generating a magnetic field (3.1) acting on the mold steel wall (2) via the support mesh (3) for attracting the mold steel wall (2) to the support mesh (3), with the mold cooling device comprising spray cooling means.
    Type: Application
    Filed: November 20, 2002
    Publication date: May 27, 2004
    Inventors: Joachim Schwellenbach, Michael Vonderbank, Fritz-Peter Pleschiutschniggs
  • Patent number: 6619377
    Abstract: The invention concerns a method which consists in: simultaneously subjecting the meniscus of the molten metal present in the ingot mould to the action of an axial alternating electromagnetic field tending to provide it with a general dome-like shape and to the action of a transverse direct electromagnetic field designed to attenuate the surface agitation of the meniscus. The implementing installation comprises an ingot mould (1) with cooled assembled plates (2, 3 and 4, 5) for casting metal slabs, an alternating current coil (17) enclosing the ingot mould at the meniscus (12) of the molten metal to produce an axial magnetic field, collinear with the casting axis (11), and a direct magnetic field winding passing through the large plates of the ingot mould at the meniscus (12) perpendicular to the casting axis.
    Type: Grant
    Filed: August 13, 2002
    Date of Patent: September 16, 2003
    Assignee: The Japan Research and Development Center for Metals
    Inventors: Jacqueline Etay, Marcel Garnier, Yves Delannoy, Jean-Marie Galpin, Jean-Yves Lamant, Pascal Gardin
  • Publication number: 20030150591
    Abstract: The present invention relates to a device for continuous or semi-continuous casting of a metal material. The device comprises a first arrangement comprising a coil (7) having an extension around the casting mould (2) in an area, which is arranged to comprise molten metal material. The coil (7) is arranged to be fed with alternating current such that a varying magnetic field is generated and is applied to the molten metal material in the casting mould (2). The device also comprises a second arrangement comprising at least two magnetic poles (8), which are provided at opposite sides of the casting mould (2). The poles (8) are arranged to supply a static or periodic low-frequency magnetic field to the molten metal material in the casting area. The poles (8) comprise at least a portion (11) which comprises a plurality of material layers which are electrically insulated from each other.
    Type: Application
    Filed: February 11, 2003
    Publication date: August 14, 2003
    Inventors: Nils Jacobson, Jan Erik Eriksson, Erik Svensson
  • Patent number: 6530418
    Abstract: Method and apparatus for continuous casting, especially casting of steel that can easily provide high quality steel that has no central segregation and central porosity.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: March 11, 2003
    Assignee: EBIS Corporation
    Inventors: Yoshio Ebisu, Kazuyoshi Sekine
  • Patent number: 6520246
    Abstract: Device and corresponding method for the continuous casting of molten materials, comprising a vertical duct having the shape of a funnel made of refractory material for receiving molten material, and a second duct where the molten material is cooled off, the two ducts being set one on top of the other and being axially aligned. The molten material is injected into the channel, around a stretch of which electromagnetic means are set for generating magnetic forces on the molten material, the said means consisting of a plurality of windings of electrically conductive material and of a ferromagnetic core and may be electrically supplied to produce a magnetic flux along the direction of the channel, thus producing a set of forces acting on the molten material which are directed orthogonally with respect to the direction of the said magnetic flux so as to maintain detachment of the outer surface of the molten material from the walls of the channel.
    Type: Grant
    Filed: February 14, 2001
    Date of Patent: February 18, 2003
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Alfredo Poloni, Milorad Pavlicevic, Anatoly Kolesnichenko, Andrea Codutti
  • Patent number: 6513575
    Abstract: A method and a device for continuous casting of metals, in which the device comprises a mould (1), through which a liquid metal passes, and a member (4), through which a liquid metal is supplied as a jet to the mould (1). The device comprises magnet members (6, 7) for applying a magnetic field varying with time and being substantially fixed in the room to the liquid metal in the mould (1).
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: February 4, 2003
    Assignee: ABB AB
    Inventors: Conny Svahn, Tord Kroon, Jan-Erik Eriksson, Göte Tallbäck
  • Patent number: 6508299
    Abstract: Method and apparatus for continuous casting, especially casting of steel that can easily provide high quality steel that has no central segregation and central porosity.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: January 21, 2003
    Assignee: EBIS Corporation
    Inventors: Yoshio Ebisu, Kazuyoshi Sekine
  • Patent number: 6502627
    Abstract: An apparatus for providing a magnetic field in a casting mold to slow and redirect in a controllable fashion the flow of liquid steel exiting from a submerged entry nozzle into the casting mold uses selectable removable ferromagnetic and non-magnetic laminar elements stackable on the ends of core fingers in the vicinity of the poles of an electromagnetic yoke positioned adjacent the mold face. By selecting the type and location of the stackable elements on the ends of the fingers, one can modify the properties of the magnetic field permeating the interior of the mold. Optionally, independent field coils may be provided for energizing selected portions of the magnetic field core structure to provide further magnetic field control without having to remove and replace laminar elements.
    Type: Grant
    Filed: September 17, 2001
    Date of Patent: January 7, 2003
    Assignee: Ipsco Enterprises Inc.
    Inventors: William R. Frank, Jonathan Dorricott
  • Patent number: 6494249
    Abstract: A method and a device for continuous or semi-continuous casting of metal. A primary flow (P) of hot metallic melt supplied into a mold is acted upon by at least one static or periodically low-frequency magnetic field to brake and split the primary flow and form a controlled secondary flow pattern in the non-solidified parts of the cast strand. The magnetic flux density of the magnetic field is controlled based on casting conditions. The secondary flow (M, U, C1, C2, c3, c4, G1, G2, g3, g4, O1, O2, o3, o4) in the mold is monitored throughout the casting and upon detection of a change in the flow, information on the detected change monitored flow is fed into a control unit (44) where the change is evaluated and the magnetic flux density is regulated based on this evaluation to maintain or adjust the controlled secondary flow.
    Type: Grant
    Filed: May 4, 2000
    Date of Patent: December 17, 2002
    Assignee: ABB AB
    Inventors: Sten Kollberg, Carl Petersohn, Göte Tallbäck, Jan-Erik Eriksson, Magnus Hällefält
  • Publication number: 20020179281
    Abstract: The apparatus comprises a submerged entry nozzle (6) having outlets in the main casting plane (P) which differ in their direction of output and fall within two categories (7, 8), said nozzle being associated with two inductors (14, 15) opposite each other on each broad face (22) of the casting mold forming a gap which surrounds the nozzle and producing a traversing magnetic field covering the outlets of at least one category (7), means being provided for adjusting the intensity of the field or for moving it so as to be able to change the distribution between the outlets of the total flow of molten metal.
    Type: Application
    Filed: June 12, 2002
    Publication date: December 5, 2002
    Inventors: Siebo Kunstreich, Marie-Claude Nove
  • Patent number: 6460606
    Abstract: Continuous casting machine for the continuous casting of molten steel into a cast product, comprising a mold in which the molten steel is poured through an exit port of a nozzle, forming a bath of molten metal, and in which at least part of the metal is solidified, whereby the continuous casting machine is provided with control means for controlling the flow of molten steel and operative on the molten steel after entering the mold such that the flow pattern of the molten steel in the mold is basically symmetrical with respect to at least one plane of symmetry of the mold.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: October 8, 2002
    Assignee: Corus Staal BV
    Inventors: Marcus Cornelis Maria Cornelissen, Ferdinand Hendrik Frinking, JongKeun Kim, SangJoon Kim
  • Patent number: 6443221
    Abstract: A continuous casting apparatus for molten metal is equipped with a mold having an electromagnetic coil which imparts a low frequency alternating current to the initially solidified portion of a meniscus and is formed with a plurality of divided cooling portions wherein the divided cooling portions are formed with a plurality of cooling copper plates each having cooling paths and back plates. The outer wall of the divided cooling portions is formed by facing the cooling path side of each of the divided cooling copper plates to that of the corresponding nonmagnetic stainless steel back plate and closing and fixing both plates, and the cooling copper plates are electrically insulated from each other by bonding electric insulating material to the joint faces of the cooling copper plates.
    Type: Grant
    Filed: February 29, 2000
    Date of Patent: September 3, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Noriyuki Suzuki, Eiichi Takeuchi, Teruo Kawabata, Rikiya Kanno
  • Publication number: 20020117290
    Abstract: Method and apparatus for continuous casting, especially casting of steel that can easily provide high quality steel that has no central segregation and central porosity.
    Type: Application
    Filed: March 26, 2001
    Publication date: August 29, 2002
    Applicant: EBIS Corporation
    Inventors: Yoshio Ebisu, Kazuyoshi Sekine
  • Publication number: 20020074103
    Abstract: An apparatus for providing a magnetic field in a casting mold to slow and redirect in a controllable fashion the flow of liquid steel exiting from a submerged entry nozzle into the casting mold uses selectable removable ferromagnetic and non-magnetic laminar elements stackable on the ends of core fingers in the vicinity of the poles of an electromagnetic yoke positioned adjacent the mold face. By selecting the type and location of the stackable elements on the ends of the fingers, one can modify the properties of the magnetic field permeating the interior of the mold. Optionally, independent field coils may be provided for energizing selected portions of the magnetic field core structure to provide further magnetic field control without having to remove and replace laminar elements.
    Type: Application
    Filed: September 17, 2001
    Publication date: June 20, 2002
    Applicant: Ipsco Enterprises Inc.
    Inventors: William R. Frank, Jonathan Dorricott
  • Publication number: 20020050336
    Abstract: Method and apparatus for continuous casting, especially casting of steel that can easily provide high quality steel that has no central segregation and central porosity.
    Type: Application
    Filed: October 17, 2001
    Publication date: May 2, 2002
    Applicant: EBIS Corporation
    Inventors: Yoshio Ebisu, Kazuyoshi Sekine
  • Patent number: 6341642
    Abstract: An apparatus for providing a magnetic field in a casting mold to slow and redirect in a controllable fashion the flow of liquid steel exiting from a submerged entry nozzle into the casting mold uses selectable removable ferromagnetic and non-magnetic laminar elements stackable on the ends of core fingers in the vicinity of the poles of an electromagnetic yoke positioned adjacent the mold face. By selecting the type and location of the stackable elements on the ends of the fingers, one can modify the properties of the magnetic field permeating the interior of the mold. Optionally, independent field coils may be provided for energizing selected portions of the magnetic field core structure to provide further magnetic field control without having to remove and replace laminar elements.
    Type: Grant
    Filed: September 24, 1999
    Date of Patent: January 29, 2002
    Assignee: IPSCO Enterprises Inc.
    Inventors: William R. Frank, Jonathan Dorricott
  • Publication number: 20020005267
    Abstract: In a magnetic brake apparatus for a continuous casting mold having a pair of first and second upper electromagnets 17A and 17B which are oppositely placed near the rear faces of the opposing side walls of the continuous casting mold 10, and a pair of first and second lower electromagnets 21A and 21B which are oppositely placed thereunder, a static magnetic field being generated between each pair of electromagnets to stem the stream of the molten steel supplied to the casting mold by the static magnetic field, the apparatus has controlling units which independently control a current supplied to magnetic coils 16A and 16B being constituents of the first and second upper electromagnets and a current supplied to magnetic coils 20A and 20B being constituents of the first and second lower electromagnets.
    Type: Application
    Filed: January 28, 1999
    Publication date: January 17, 2002
    Inventors: SUSUMU YUHARA, SHIGENOBU TAKATA, HISASHI OSANAI
  • Patent number: 6336496
    Abstract: An object of the present invention is to provide a process for continuously casting a molten metal which process suppresses the instability of the initial solidification and stably improves the lubrication and the surface properties of the cast metal, and an apparatus therefore, in the process for continuously casting a molten metal an alternating current is applied to an electromagnetic coil which is provided so that it surrounds a continuous casting mold wall or is embedded in the side wall of the mold, whereby an electromagnetic force is exerted on the molten metal poured into the mold which either oscillates in a constant mode or does not oscillate and is starting to be solidified the process of the present invention also comprises periodically changing the amplitude or waveform of the alternating current to be applied, and the apparatus of the present invention is used for the process.
    Type: Grant
    Filed: September 16, 1997
    Date of Patent: January 8, 2002
    Assignees: Nippon Steel Corporation, Shingeo Asai
    Inventors: Shigeo Asai, Takehiko Toh, Kiyoshi Wajima, Kenzo Sawada, Eiichi Takeuchi, Kensuke Sassa, Tingju Li
  • Patent number: 6332493
    Abstract: A chill mold for the simultaneous casting of two parallel strands and a magnetic brake which generates at least one static or periodic low frequency magnetic field. The chill mold includes a rectangular casting mold and an inner partition which subdivides the rectangular casting mold into two sub-molds, and the magnetic field acts with essentially the same magnetic field direction across the entire width of the rectangular casting mold and has an essentially symmetrical distribution in both sub-molds. The brake includes a first magnet at a first long side of the rectangular casting mold and a second magnet of opposite polarity at the opposite second long side of the rectangular casting mold. The magnetic material in the first and second magnets is distributed such that both magnets have two magnetic sub-poles of the same polarity arranged adjacent to each other along each of the two long-sides of the rectangular casting mold.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: December 25, 2001
    Assignee: ABB AB
    Inventors: Magnus Hallefält, Conny Svahn, Erik Svensson
  • Publication number: 20010050159
    Abstract: Continuous casting machine for the continuous casting of molten steel into a cast product, comprising a mold in which the molten steel is poured through an exit port of a nozzle, forming a bath of molten metal, and in which at least part of the metal is solidified, whereby the continuous casting machine is provided with control means for controlling the flow of molten steel and operative on the molten steel after entering the mold such that the flow pattern of the molten steel in the mold is basically symmetrical with respect to at least one plane of symmetry of the mold.
    Type: Application
    Filed: July 12, 1999
    Publication date: December 13, 2001
    Inventors: MARCUS CORNELIS MARIA CORNELISSEN, FERDINAND FRINKING, JONGKEUN KIM, SANGJOON KIM
  • Patent number: 6253832
    Abstract: A device, for continuously or semicontinuously casting of metal in a casting mould, for braking and splitting up a primary flow of hot melt supplied to a casting mould, and controlling the flow of melt in the non-solidified portions of a cast strand which is formed in the casting mould. The device comprises a plurality of water box beams which support and cool the casting mould and supply a coolant to the casting mould, and a magnetic brake. The magnetic brake is adapted to generate at least one static or periodic low-frequency magnetic field to act in the path of the inflowing melt and comprises at least one magnet to generate the magnetic field, at least one core to transmit the magnetic field to the casting mould and a cast strand, and at least one magnetic return path to close the magnetic circuit. The water box beam is completely or partially arranged in a magnetically conducting material.
    Type: Grant
    Filed: July 27, 1998
    Date of Patent: July 3, 2001
    Assignee: Asea Brown Boveri AB
    Inventor: Magnus Hallefält
  • Publication number: 20010004932
    Abstract: A method of continuously casting molten metal has the step of feeding molten metal into a mold to produce a casting continuously while generating an electromagnetic field in the mold by applying a high frequency to the mold. The application of the high frequency is controlled in such a manner that a magnitude of an electromagnetic field which is applied to a solidification shell forming start location of the mold becomes equal to or greater than a minimum required flux density to be applied to the mold. The minimum required flux density is determined according to the following equation: 1 B min = 1130 × t n - 5 ⁢ f × ( t n - 0.
    Type: Application
    Filed: December 15, 2000
    Publication date: June 28, 2001
    Inventors: Hitoshi Nakata, Takeshi Inoue, Hideo Mori
  • Patent number: 6241004
    Abstract: Method and apparatus for continuous casting, especially casting of steel that can easily provide high quality steel that has no central segregation and central porosity.
    Type: Grant
    Filed: November 11, 1998
    Date of Patent: June 5, 2001
    Assignee: EBIS Corporation
    Inventors: Yoshio Ebisu, Kazuyoshi Sekine