Utilizing A Vacuum Patents (Class 164/61)
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Patent number: 8333850Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of 0, in which: 0.3?a?0.9, and 0.02?x?0.6; and M represents at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals.Type: GrantFiled: December 2, 2011Date of Patent: December 18, 2012Assignee: BYD Company LimitedInventors: Qing Gong, Faliang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
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Publication number: 20120312494Abstract: Devices and methods are disclosed for the centrifugal casting of spheres, particularly hollow spheres containing low air pressure, as well as solid and hollow spheres having a gradient internal density. Molten or self-hardening casting material is introduced into a hollow spherical mold and the mold made to rotate about two axes intersecting at the center of the mold. The resulting centrifugal forces cause the casting material to be evenly distributed about the inner surface of the mold. If a mixture of casting materials of different densities is used, the densest material will settle closer to the walls of the mold, while less dense materials will move closer to the center. The casting material is hardened and the resulting sphere is removed from the mold. One or more valves may be employed to transport fluent materials into and out of the mold. If gas is removed from a partially-filled mold prior to casting, the product will be a hollow sphere having an interior pressure less than ambient.Type: ApplicationFiled: June 10, 2011Publication date: December 13, 2012Inventor: Jean-Paul Ciardullo
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Publication number: 20120299288Abstract: A method of manufacturing a header assembly having a header section and a tube section includes the steps of providing a reverse mold of the header assembly, forming the header section by filling a header section of the reverse mold with an atomized low alloy steel powder, and forming the tube section. The tube section is formed by filling a first portion of a tube section with an atomized low alloy steel powder, forming a transition region by filling a second portion of the tube section with a series of atomized steel powders incrementally from a low alloy steel to an austenitic stainless steel, and filling a third portion of the tube section with an atomized austenitic stainless steel powder. The method further includes the step of consolidating and melting the atomized powders in a high temperature, high pressure atmosphere.Type: ApplicationFiled: May 3, 2012Publication date: November 29, 2012Applicant: ELECTRIC POWER RESEARCH INSTITUTE, INC.Inventors: David W. Gandy, John Shingledecker
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Patent number: 8308877Abstract: An amorphous alloy having the general formula of: (ZrxAlyCuzNi1-x-y-z)100-a-bScaYb, wherein x, y, and z are atomic percents, and a and b are atom molar ratios, in which: about 0.45?x?about 0.60; about 0.08?y?about 0.12; about 0.25?z?about 0.35; 0<a?about 5; and 0?b<about 0.1.Type: GrantFiled: September 24, 2010Date of Patent: November 13, 2012Assignee: Byd Company LimitedInventors: Qing Gong, Yongxi Jian, Faliang Zhang
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Patent number: 8302656Abstract: A method of casting a molten metal into a mould uses an apparatus which has a casting chamber which includes a mould into which molten metal is introduced when the casting chamber is at least partially evacuated, to fill the mould, a tundish connected to the casting chamber, the tundish having an opening in register with an inlet aperture of the casting chamber to provide an inlet flow path for the molten metal from the tundish into the casting chamber, a plug which includes a sealing part of a material with a melting temperature not greater than the temperature of the metal being cast, the method including locating the plug to close the molten metal flow path, at least partially evacuating the casting chamber, pouring a volume of molten metal into the tundish sufficient to provide the casting, whereby at least the sealing part of the plug melts to permit molten metal to flow along the flow path into the casting chamber.Type: GrantFiled: May 18, 2010Date of Patent: November 6, 2012Assignees: Honeywell UK Limited, Honeywell Aerospace BVInventor: Paul Bedford
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Publication number: 20120261085Abstract: A method of producing an extremely low carbon steel cast slab characterized by casting molten steel obtained by reducing the carbon concentration of the molten steel to 0.005 mass % or less, then adding Cu, Nb, and B to the molten steel, furthermore, and adjusting the concentration of dissolved oxygen in the molten steel to 0.01 mass % to 0.06 mass % and extremely low carbon steel plate comprised of steel containing C: 0.005 mass % or less, acid soluble Al: 0.005 mass % or less, and further Cu, Nb, and B, characterized in that the steel has fine oxides of a diameter of 0.5 ?m to 30 ?m dispersed in it in an amount of 1000 particles/cm2 to 1,000,000 particles/cm2.Type: ApplicationFiled: June 22, 2012Publication date: October 18, 2012Applicant: Nippon Steel CorporationInventors: Katsuhiro Sasai, Wataru Ohashi
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Publication number: 20120222780Abstract: A method of making a Zr-rich amorphous alloy article includes providing a Zr-rich master alloy made of an Zr—Cu—Al—Ni—Nb alloy, in which the purity of the raw Zr is substantially in a range of 98% to 99.9%; providing a vacuum induction furnace, and melting the Zr-rich master alloy in the furnace at a temperature in a range of 1100 degrees Celsius to 1200 degrees Celsius; cooling the master alloy to a temperature in a range from 800 degrees Celsius to 900 degrees Celsius in 30 min to 40 min; casting the master alloy into ingots, and then cooling the ingots to a temperature in a range from 200 degrees Celsius to 350 degrees Celsius; and die casting the alloy ingots to obtain Zr-rich amorphous alloy articles with thicknesses in a range of 0.5 mm to 2 mm. A Zr-rich amorphous alloy article made by the above-mentioned method is further provided.Type: ApplicationFiled: September 20, 2011Publication date: September 6, 2012Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .Inventors: XIAO-BO YUAN, YI-MIN JIANG, JUN-QI LI
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Publication number: 20120211455Abstract: A self-bearing furniture module or element (1) is described, made of a die-cast aluminium alloy, and comprising: an elongated supporting structure (3) with two ends (5, 7) and equipped with at least one first engaging element (9, 11); at least one bearing component (12, 14) connected to the supporting structure (3) adjacent to the first engaging element (9, 11); and at least one engaging component (16, 18) connected to the supporting structure (3) in a central part thereof at the same distance from the two ends (5, 7); the engaging component (16, 18) is equipped with at least one second engaging element (20, 22) and is adapted to engage a respective bearing component (12, 14) of another furniture module or element through operative coupling of the corresponding first and second engaging elements (9, 11 and 20, 22). A process is also described, for the possible surface finishing of such furniture module or element (1).Type: ApplicationFiled: February 22, 2010Publication date: August 23, 2012Inventors: Luciana Doglione, Alberti Pietro
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Publication number: 20120180973Abstract: The invention relates to a vacuum die-casting system and a method for operating a vacuum die-casting system.Type: ApplicationFiled: September 22, 2010Publication date: July 19, 2012Applicant: KSM CASTING GMBHInventors: Michael Werner, Thomas Zwirner, Juergen Hofmeister, Roman Kaczmarczyk
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Publication number: 20120152480Abstract: Nano-composite structures are formed by pre-loading carbon nanotubes (CNTs) into at least one of a plurality of channels running the length of a cartridge, placing the pre-loaded cartridge in a piston chamber of a die-casting machine, creating a vacuum therein, and filing the piston chamber with molten metal to soak the pre-loaded cartridge and fill empty cartridge channels. Pressure is applied via the piston to eject the carbon nanotubes and molten metal from the cartridge channels and inject the nano-composite mixture into a rod-shaped die cavity. The internal diameter of the cavity is equal to or less than the final diameter of the nozzle. The nano-composite mixture is cooled to form a solid nano-composite rod having the first predetermined diameter, wherein the carbon nanotubes are aligned in a non-random manner. Furthermore, drawing down the nano-composite rod to smaller diameter wire further disperses the nanotubes along the length of the wire.Type: ApplicationFiled: December 15, 2011Publication date: June 21, 2012Inventors: Taysir H. Nayfeh, Anita M. Wiederholt
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Publication number: 20120134861Abstract: Exemplary embodiments provide a progressive cavity pump or motor including a stator having a longitudinal bore and a rotor rotatably disposed within the longitudinal bore of the stator. The rotor includes a rotor core and a resilient outer layer formed of a resilient material bonded onto the outer surface of the rotor core. The resilient outer layer sealably connects the helical configurations on the outer surfaces of the rotor and the stator as the rotor rotates within the longitudinal bore of the stator.Type: ApplicationFiled: November 29, 2010Publication date: May 31, 2012Inventor: HOSSEIN AKBARI
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Publication number: 20120119461Abstract: The invention relates to a system and a method for casting in which an upper casting mold half can be pivoted out of a horizontal position into an approximately vertical position, in such a manner that the inside surface of the casting mold half can be treated in work-facilitating and time-saving manner, preferably by a person.Type: ApplicationFiled: July 7, 2010Publication date: May 17, 2012Applicants: Fill Gesellschaft m.b.H., KSM Castings GmbHInventors: Sven Heinecke, Ingo Maerz, Holger Oppelt, Roland Golz, Frank Landgraf, Alois Boindecker, Thomas Rathner, Alexander Schneeberger, Alois Wiesinger
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Publication number: 20120110813Abstract: A method for die casting a component includes inserting at least one sacrificial core into a die cavity of a die comprised of a plurality of die elements. Molten metal is injected into the die cavity. The molten metal is solidified within the die cavity to form the component. The plurality of die elements are disassembled from the component, and the at least one sacrificial core is destructively removed from the component.Type: ApplicationFiled: November 5, 2010Publication date: May 10, 2012Inventors: Steven J. Bullied, John Joseph Marcin, Dorothea C. Wong
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Publication number: 20120073706Abstract: Alloys and methods for preparing the same are provided. The alloys are represented by the general formula of ZraAlbCucNid)100-e-fYeMf, wherein a, b, c, and d are atomic fractions, in which: 0.472?a?0.568; 0.09?b?0.11; 0.27?c?0.33; 0.072?d?0.088; the sum of a, b, c, and d equals 1; e and f are atomic numbers of elements Y and M respectively, in which 0?e?5 and 0.01?f?5; and M is selected from the group consisting of Nb, Ta, Sc, and combinations thereof.Type: ApplicationFiled: November 30, 2011Publication date: March 29, 2012Inventors: Qing Gong, Faliang Zhang, Yongxi Jian
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Publication number: 20120073796Abstract: The present invention provides an aluminum alloy for die castings that has superior castability and corrosion resistance. The amounts of Mn, Fe and Cu contained in the aluminum alloy components for die castings were determined to have a considerable effect on the corrosion resistance of the aluminum alloy. Therefore, the aluminum alloy for die castings of the present invention contains 9.0 to 12.0% by weight of Si, 0.20 to 0.80% by weight of Mg, and 0.7 to 1.1% by weight of Mn+Fe, the Mn/Fe ratio is 1.5 or more, the amount of Cu as impurity is controlled to 0.5% by weight or less, and the remainder is composed of aluminum and unavoidable impurities.Type: ApplicationFiled: November 15, 2011Publication date: March 29, 2012Applicant: DENSO CORPORATIONInventors: Takeshi Nagasaka, Tomoyuki Hatano, Hiromi Takagi, Yoshiki Tan, Masatoshi Koumura, Hiroshi Horikawa
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Publication number: 20120073707Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of 0, in which: 0.3?a?0.9, and 0.02?x?0.6; and M represents at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals.Type: ApplicationFiled: December 2, 2011Publication date: March 29, 2012Inventors: Qing Gong, Faliang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
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Patent number: 8104528Abstract: A vacuum die casting method according to the present invention solves the problems relating to seal performance, differential pressure, and the stability of the degree of vacuum. The method carries out the casting with a casting cavity evacuated. In the method, a molten metal is poured from a molten metal inlet of a plunger sleeve, followed by forming a vacuum chamber surrounding the inlet and an open end of the plunger sleeve located on the opposite side of the die, and an evacuation of the vacuum chamber and the cavity starts before starting an operation of a plunger tip. When the evacuation starts, the plunger tip is positioned between the open end of the plunger sleeve and the inlet so that the vacuum chamber is communicated to the inside of the plunger sleeve through the inlet.Type: GrantFiled: October 11, 2007Date of Patent: January 31, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shoichi Tsuchiya, Norihiro Amano
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Publication number: 20110308671Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of O, in which: 0.3?a?0.9, and 0.02?x?0.6, and M may represent at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals in the Periodic Table of Elements.Type: ApplicationFiled: October 22, 2010Publication date: December 22, 2011Applicant: BYD COMPANY LIMITEDInventors: Qing Gong, Fallang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
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Patent number: 8079131Abstract: The present invention includes a step of cooling a molten metal within a fine space present in the inside of an object and hardening it while applying a forced external force exceeding atmospheric pressure to the molten metal. The fine space is opened on the outer surface of the object in terms of one end thereof. The forced external force is given by at least one member selected among a pressing pressure, an injection pressure and a rolling compaction and applied to the molten metal from the opening surface side on which the fine space is opened, in a state that the other end side of the fine space is closed.Type: GrantFiled: February 27, 2009Date of Patent: December 20, 2011Assignee: Napra Co., Ltd.Inventors: Shigenobu Sekine, Yurina Sekine, Ryuji Kimura
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Publication number: 20110280761Abstract: Alloys and methods of preparing the same are provided. The alloys are represented by the general formula of (ZraMbNc)100-xQx, in which M is at least one transition metal except Zr; N is Be or Al; Q is selected from the group consisting of CaO, MgO, Y2O3, Nd2O3, and combinations thereof; a, b, and c are atomic percents of corresponding elements; and 45?a?75, 20?b?40, 1?c?25, a+b+c=100, and 1?x?15. A method of recycling a Zr-based amorphous alloy waste is also provided.Type: ApplicationFiled: November 8, 2010Publication date: November 17, 2011Inventors: Qing Gong, Yunchun Li, Yongxi Jian, Faliang Zhang
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Publication number: 20110203762Abstract: A method and apparatus are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head.Type: ApplicationFiled: May 3, 2011Publication date: August 25, 2011Applicant: INTERNATIONAL BUSINESS MACHINES CORP.Inventors: Russell A. BUDD, John P. KARIDIS, Mark D. SCHULTZ
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Publication number: 20110162759Abstract: The present invention is related to process for producing an amorphous Fe-based bulk metallic glass product, formed of an alloy having a chemical formula of Fe100-a-b-c-d-x-y MaNbbSicBdIxJy wherein: .M is Co and/or Ni, .I is one or more elements of the group consisting of Al, Cr, Cu, Mn, C and P, .J is one or more elements of the group consisting of Ti, S, N and O and wherein a, b, c, d, x and y are satisfying the following conditions: 0 wt. %<a?46. 1 wt. %, 5.4 wt. %?b?12.4 wt. %, 2.2 wt. %?c?4.4 wt. %, 2 wt. %<d?6 wt. %, x?2 wt. % and y?0.2 wt. %, the process comprising the steps of producing a master alloy by melting starting materials, comprising Fe-containing alloys, and by melting said master and pouring the molten alloy into a mould.Type: ApplicationFiled: April 15, 2009Publication date: July 7, 2011Applicant: OCAS Onderzoekscentrum voor Aanwending van Staal N.V.Inventors: Daniel Ruiz Romera, Serge Claessens, Marc De Wulf, Nele Van Steenberge, Joachim Antonissen
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Publication number: 20110094633Abstract: An amorphous alloy having the general formula of: (ZrxAlyCuzNi1-x-y-z)100-a-bScaYb, wherein x, y, and z are atomic percents, and a and b are atom molar ratios, in which: about 0.45?x?about 0.60; about 0.08?y?about 0.12; about 0.25?z?about 0.35; 0<a?about 5; and 0?b<about 0.1.Type: ApplicationFiled: September 24, 2010Publication date: April 28, 2011Inventors: Qing Gong, Yongxi Jian, Faliang Zhang
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Publication number: 20110074529Abstract: The invention relates to a magnetic strip, the strip having a magnetically easy direction axially parallel to a transverse axis of the strip. The strip is cut to length from a band of a magnetically semi-hard, crystalline alloy along a transverse axis of the band essentially corresponding to a width (b) of the strip. The band has a magnetically easy direction axially parallel to a longitudinal axis of the band.Type: ApplicationFiled: September 30, 2010Publication date: March 31, 2011Applicant: Vacuumschmelze GmbH & Co., KGInventor: Ottmar Roth
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Publication number: 20110064601Abstract: The invention relates to a stainless steel product, particularly to a duplex stainless steel casting with high machinability, to the use of the product and to the method to produce the product. The product contains in weight percent up to 0.07% carbon, up to 2% silicon, 3-8% manganese, 19-23% chromium, 0.5-1.7% nickel, up to 1% of molybdenum and/or tungsten with the formula (Mo+½W) less than 1%, up to 1% copper and 0.15-0.30% nitrogen, the remainder being iron and incidental impurities.Type: ApplicationFiled: May 14, 2009Publication date: March 17, 2011Applicant: OUTOKUMPU OYJInventors: Mats Liljas, Jan Olsson, Peter Samuelsson, Mikael willför
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Publication number: 20110061772Abstract: The present invention discloses a low-density high-toughness alloy and the fabrication method thereof. The alloy of the present invention consists essentially of: by weight percent, equal to or greater than 23% but lower than or equal to 33% manganese, equal to or greater than 8.1% but lower than or equal to 9.8% aluminum, equal to or greater than 3% but lower than or equal to 5.0% chromium, equal to or greater than 0.6% but lower than or equal to 1.2% carbon, equal to or greater than 0.1% but lower than or equal to 0.24% silicon and the balance of iron. The golf-club head made from the abovementioned alloy can obtain superior elongation, strength, damping capacity, and corrosion resistance even without any heat treatment, or any hot/cold working, such as forging and rolling; therefore, the fabrication cost thereof can be obviously reduced.Type: ApplicationFiled: November 18, 2010Publication date: March 17, 2011Applicant: NATIONAL CHIAO TUNG UNIVERSITYInventors: TZENG-FENG LIU, JIAN-WEI LEE
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Publication number: 20100308612Abstract: The present invention relates to an axle forged from seamless tubes, with a chemical composition suitable to guarantee high fatigue strength, improved yield strength and tensile strength, and having reduced weight for use on railroad vehicles. The present invention further relates to a process of manufacturing the axle forged from seamless steel tube with high fatigue strength, improved yield strength and tensile strength, and having reduced weight for use on railroad vehicles, which is produced from pig iron or scrap, casting, reheating furnace, perforation of billets, elongation of perforated billets, hollow finishing, forging and finish machining, which includes a supporting and centering chamfer at the inner edge of the inspection bore of the end and smooth recess in the entrance of the threaded bores.Type: ApplicationFiled: December 1, 2008Publication date: December 9, 2010Inventors: Ronaldo Faria Antunes, Jose Antonio Filho
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Publication number: 20100294453Abstract: A method of casting a molten metal into a mould uses an apparatus which has a casting chamber which includes a mould into which molten metal is introduced when the casting chamber is at least partially evacuated, to fill the mould, a tundish connected to the casting chamber, the tundish having an opening in register with an inlet aperture of the casting chamber to provide an inlet flow path for the molten metal from the tundish into the casting chamber, a plug which includes a sealing part of a material with a melting temperature not greater than the temperature of the metal being cast, the method including locating the plug to close the molten metal flow path, at least partially evacuating the casting chamber, pouring a volume of molten metal into the tundish sufficient to provide the casting, whereby at least the sealing part of the plug melts to permit molten metal to flow along the flow path into the casting chamber.Type: ApplicationFiled: May 18, 2010Publication date: November 25, 2010Applicants: HONEYWELL UK LIMITED, HONEYWELL AEROSPACE BVInventor: Paul Bedford
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Publication number: 20100282429Abstract: A method for producing a carbon nanocomposite metal material with increased carbon nanomaterial dispersibility and increased binding between carbon nanomaterial and matrix metal stock is disclosed. A preform obtained by mixing a matrix metal stock and microparticulate-coated carbon nanomaterial without the need for a dispersant and then compacting the material is maintained for a set time period at a temperature that is at or above the melting point of the matrix metal stock. In this state, the heat-treated body is reduced to a temperature that allows hot working, and a compacting treatment is performed.Type: ApplicationFiled: November 15, 2007Publication date: November 11, 2010Inventors: Keita Arai, Daisuke Shiba, Masashi Suganuma, Atsushi Kato
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Patent number: 7754027Abstract: A method for manufacturing a sputtering target includes the steps of: providing a highly pure matrix material containing a magnetic metal, and a highly pure precious metal ingot material; cleaning the surfaces of the matrix material and the precious metal ingot; vacuum melting the matrix material and the precious metal ingot to obtain a molten alloy; pouring the molten alloy in a mold having a cooling system while maintaining a surface of the molten alloy at a molten state by arc heating until the pouring is finished, thereby forming the molten alloy into a cast blank; hot working the cast blank; and annealing the cast blank after the hot working.Type: GrantFiled: August 27, 2007Date of Patent: July 13, 2010Assignee: China Steel CorporationInventors: Rong-Zhi Chen, Jye-Long Lee, In-Ting Hong, Jui-Tung Chang, Pa-Tsui Sze
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Publication number: 20100158746Abstract: A method of producing an extremely low carbon steel cast slab characterized by casting molten steel obtained by reducing the carbon concentration of the molten steel to 0.005 mass % or less, then adding Cu, Nb, and B to the molten steel, furthermore, and adjusting the concentration of dissolved oxygen in the molten steel to 0.01 mass % to 0.06 mass % and extremely low carbon steel plate comprised of steel containing C: 0.005 mass % or less, acid soluble Al: 0.005 mass % or less, and further Cu, Nb, and B, characterized in that the steel has fine oxides of a diameter of 0.5 ?m to 30 ?m dispersed in it in an amount of 1000 particles/cm2 to 1,000,000 particles/cm2.Type: ApplicationFiled: February 16, 2006Publication date: June 24, 2010Inventors: Katsuhiro Sasai, Wataru Ohashi
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Publication number: 20100126688Abstract: The present invention includes a step of cooling a molten metal within a fine space present in the inside of an object and hardening it while applying a forced external force exceeding atmospheric pressure to the molten metal. The fine space is opened on the outer surface of the object in terms of one end thereof. The forced external force is given by at least one member selected among a pressing pressure, an injection pressure and a rolling compaction and applied to the molten metal from the opening surface side on which the fine space is opened, in a state that the other end side of the fine space is closed.Type: ApplicationFiled: February 27, 2009Publication date: May 27, 2010Applicant: Napra Co., Ltd.Inventors: Shigenobu SEKINE, Yurina Sekine, Ryuji Kimura
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Publication number: 20100108503Abstract: In one example embodiment, a sputter target structure for depositing semiconducting chalcogenide films is described. The sputter target includes a target body comprising at least one chalcogenide alloy having a chalcogenide alloy purity of at least approximately 2N7, gaseous impurities less than 500 ppm for oxygen (O), nitrogen (N), and hydrogen (H) individually, and a carbon (C) impurity less than 500 ppm. In a particular embodiment, the chalcogens of the at least one chalcogenide alloy comprises at least 20 atomic percent of the target body composition, and the chalcogenide alloy has a density of at least 95% of the theoretical density for the chalcogenide alloy.Type: ApplicationFiled: October 27, 2009Publication date: May 6, 2010Applicant: APPLIED QUANTUM TECHNOLOGY, LLCInventors: Brian Josef Bartholomeusz, Michael Bartholomeusz
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Publication number: 20100000706Abstract: The invention concerns a method for production of a turbine blades by centrifugal casting, the turbine blade having a leading edge portion with a first thickness and a flowing-off edge portion with a second thickness being smaller than the first thickness, comprising the following steps: a) providing a centrifugal casting device having a rotor (1) being rotatable around an axis (A), and at least one crucible (8) being accommodated in the rotor (1), the crucible having at least one outlet opening, b) providing a mold (4) having an extended cavity (20) for forming the turbine blade, c) arranging the mold (4) at a radially outward position with respect to the crucible (8), so that an inlet opening (5) of the mold (4) is arranged vis-a-vis with an outlet opening (9) of the crucible (8), and further arranging the mold (4) so that a mold leading edge (21) is directed in a direction against the rotational direction of the rotor (1), d) rotating the rotor (1) and thereby forcing a metal melt (15) by means of centrifType: ApplicationFiled: February 7, 2007Publication date: January 7, 2010Inventor: Manfred Renkel
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Publication number: 20100003159Abstract: The present invention discloses a low-density high-toughness alloy and the fabrication method thereof. The alloy of the present invention consists essentially of: by weight percent, equal to or greater than 23% but lower than or equal to 33% manganese, equal to or greater than 8.1% but lower than or equal to 9.8% aluminum, equal to or greater than 3% but lower than or equal to 5.0% chromium, equal to or greater than 0.6% but lower than or equal to 1.2% carbon, equal to or greater than 0.1% but lower than or equal to 0.24% silicon and the balance of iron. The golf-club head made from the abovementioned alloy can obtain superior elongation, strength, damping capacity, and corrosion resistance even without any heat treatment, or any hot/cold working, such as forging and rolling; therefore, the fabrication cost thereof can be obviously reduced.Type: ApplicationFiled: July 15, 2009Publication date: January 7, 2010Inventors: Tzeng-Feng Liu, Jian-Wei Lee
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Publication number: 20090308560Abstract: A plurality of molds are disposed on a rotatable base. The base is rotated to move each of the molds in turn through a pouring station to an article removing station and back to the pouring station. A molten nickel chrome super alloy is poured into each of the molds in turn at the pouring station. The molds are cooled by a flow of cooling fluid. The nickel chrome super alloy articles are removed from the molds at the article removal station. The base may be continuously or intermittently rotated relative to the pouring station. Molten metal may be continuously or intermittently poured at the pouring station.Type: ApplicationFiled: June 12, 2008Publication date: December 17, 2009Inventor: LAWRENCE D. GRAHAM
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Publication number: 20090194246Abstract: A vacuum die casting method according to the present invention solves the problems relating to seal performance, differential pressure, and the stability of the degree of vacuum. The method carries out the casting with a casting cavity evacuated. In the method, a molten metal is poured from a molten metal inlet of a plunger sleeve, followed by forming a vacuum chamber surrounding the inlet and an open end of the plunger sleeve located on the opposite side of the die, and an evacuation of the vacuum chamber and the cavity starts before starting an operation of a plunger tip. When the evacuation starts, the plunger tip is positioned between the open end of the plunger sleeve and the inlet so that the vacuum chamber is communicated to the inside of the plunger sleeve through the inlet.Type: ApplicationFiled: October 11, 2007Publication date: August 6, 2009Inventors: Shoichi Tsuchiya, Norihiro Amano
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Publication number: 20090183849Abstract: A system, apparatus, and method, are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head.Type: ApplicationFiled: January 23, 2008Publication date: July 23, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Russell A. Budd, John P. Karidis, Mark D. Schultz
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Publication number: 20090165981Abstract: A process for recycling light metal parts with gas inclusions or non-metallic particles. In order to convert different waste products into high class products in a process-technically simple manner, without requiring cleaning/purifying of the used materials, that from at least one light metal part with gas inclusions and at least one light metal part with largely dense, non-metallic particles, a gas containing metal melt is produced and a metal melt is allowed to solidify at an under-pressure for at least sometime under formation of a light metal foam body.Type: ApplicationFiled: June 3, 2005Publication date: July 2, 2009Applicant: ALULIGHT INTERNATIONAL GMBHInventors: Karin Renger, Richard Kretz
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Publication number: 20090095435Abstract: Removing of a casting core from a metal casting leaves at least one opening in a surface of the metal. The opening is filled with a sacrificial material. The metal and sacrificial material are machined at the opening. After the machining, a remainder of the sacrificial material is removed.Type: ApplicationFiled: June 5, 2007Publication date: April 16, 2009Applicant: UNITED TECHNOLOGIES CORPORATIONInventors: Blake J. Luczak, Glenn A. Cotnoir, James T. Beals, Thomas M. Morin, Joseph J. Parkos, JR.
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Publication number: 20090056840Abstract: A method for manufacturing a sputtering target includes the steps of: providing a highly pure matrix material containing a magnetic metal, and a highly pure precious metal ingot material; cleaning the surfaces of the matrix material and the precious metal ingot; vacuum melting the matrix material and the precious metal ingot to obtain a molten alloy; pouring the molten alloy in a mold having a cooling system while maintaining a surface of the molten alloy at a molten state by arc heating until the pouring is finished, thereby forming the molten alloy into a cast blank; hot working the cast blank; and annealing the cast blank after the hot working.Type: ApplicationFiled: August 27, 2007Publication date: March 5, 2009Inventors: Rong-Zhi Chen, Jye-Long Lee, In-Ting Hong, Jui-Tung Chang, Pa-Tsui Sze
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Publication number: 20090050289Abstract: The invention relates to an improved vacuum die-casting, in particular for metals and metal alloys which contain Al, Mg, Zn, and Cu. In order to improve the quality of the components, it is proposed to produce vacuum in the mold cavity and the casting chamber cavity in several phases of the die-casting process. The use of the new method is contemplated for both cold-chamber and hot-chamber die-casting.Type: ApplicationFiled: November 23, 2005Publication date: February 26, 2009Applicant: PFEIFFER VACUUM GMBHInventor: Hedwig Lismont
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Publication number: 20090032209Abstract: The present invention provides an aluminum alloy for die castings that has superior castability and corrosion resistance. The amounts of Mn, Fe and Cu contained in the aluminum alloy components for die castings were determined to have a considerable effect on the corrosion resistance of the aluminum alloy. Therefore, the aluminum alloy for die castings of the present invention contains 9.0 to 12.0% by weight of Si, 0.20 to 0.80% by weight of Mg, and 0.7 to 1.1% by weight of Mn+Fe, the Mn/Fe ratio is 1.5 or more, the amount of Cu as impurity is controlled to 0.5% by weight or less, and the remainder is composed of aluminum and unavoidable impurities.Type: ApplicationFiled: August 28, 2008Publication date: February 5, 2009Inventors: Takeshi Nagasaka, Tomoyuki Hatano, Hiromi Takagi, Yoshiki Tan, Masatoshi Koumura, Hiroshi Horikawa
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Publication number: 20080314546Abstract: A method for a powder-metallurgical production of metal foamed material and of parts made of metal foamed material includes mixing a pulverulent metallic material including at least one of a metal and a metal alloy; pressing, under mechanical pressure, the mixed pulverulent metallic material so as to form a dimensionally stable semi-finished product; placing the semi-finished product into a chamber that is configured to be sealed pressure-tight; sealing the chamber; heating the semi-finished product to a melting or solidus temperature of the pulverulent metallic material; once the melting, or solidus temperature has been reached, reducing tile pressure in the chamber from an initial pressure to a final pressure so that the semi-finished product foams so as to form a metal foam; and lowering the temperature of the metal foam so as to solidify the metal foam.Type: ApplicationFiled: August 2, 2006Publication date: December 25, 2008Applicant: HAHN-MEITNER-INSTITUT BERLIN GMBHInventors: John Banhart, Francisco Garcia-Moreno
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Publication number: 20080223538Abstract: An apparatus and process are provided for casting liquid metals into molds in a casting furnace comprising a controlled environment melt chamber and a mold lock chamber. A mold is supplied to the controlled environment melt chamber for a pour, and removed from the same chamber via a mold lock chamber. A mold transport system moves the mold through the mold lock chamber. The mold transport system comprises a rotary screw drive, a cylinder screw drive, or hydraulic drive located external to the furnace. Alternatively the mold transport system comprises a rack and worm screw drive.Type: ApplicationFiled: June 2, 2008Publication date: September 18, 2008Applicant: PV/T, INC.Inventors: Lennie L. Ashburn, Robert W. Fest, John H. Mortimer
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Publication number: 20080173543Abstract: A method of forming Heusler or Heusler-like alloys of formula X2YZ or XYZ comprises providing a crucible comprised of at least one metal oxide material thermodynamically stable to molten transition metals; supplying predetermined amounts of constituent elements or master alloy materials of the alloy to the crucible; and melting the constituent elements or master alloy materials under vacuum or a partial pressure of an inert gas to form alloys containing less than about 50 ppm oxygen. Crack-free alloys are formed by casting the alloys in a mold utilizing a multi-stage stress-relieving, heat-assisted casting process. Also disclosed are crack-free Heusler and Heusler-like alloys of formula X2YZ or XYZ containing less than about 50 ppm oxygen and deposition sources, e.g., sputtering targets, fabricated therefrom.Type: ApplicationFiled: January 17, 2008Publication date: July 24, 2008Applicant: HERAEUS INC.Inventor: Abdelouahab ZIANI
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Patent number: 7377303Abstract: The present invention relates to a die casting machine. A molten metal (melted liquid) is supplied into a evacuated casting space that is formed by a combination of a movable mold and a fixed mold. The molten metal is first moved in a horizontal direction along a molten metal injection pipe and is then injected into a chamber located at the bottom of the casting space. Thereafter, the molten metal is moved in a vertical direction by means of a follower plunger and is then inserted into the casting space. Therefore, since occurrence of a turbulent flow of the molten metal injected into a mold is prevented, a product of a high quality with no minute bubbles can be obtained.Type: GrantFiled: June 3, 2004Date of Patent: May 27, 2008Inventor: Dong Keun Go
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Patent number: 6997234Abstract: An apparatus and method for enhanced gravity casting wherein a portion of the mold is maintained in pressure contact with molten metal as it solidifies to allow the mold surface to follow the contraction of the solidifying metal. A further feature of the invention is the use of an air clearance between mold parts that is sufficient to allow air to escape but insufficient to allow molten metal to flow therepast.Type: GrantFiled: September 29, 2003Date of Patent: February 14, 2006Assignee: Water Gremlin CompanyInventor: Norman E. Peterson
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Patent number: 6997231Abstract: The invention relates to a method for vacuum diecasting and a diecasting mould (1), especially for diecasting components made of metal or the alloys thereof. The aim of the invention is to provide a better casting quality while simplifying the procedure of the method. To this end, the evacuation of the die cavity (5) and the filling with molten bath are carried out independently from one another.Type: GrantFiled: February 21, 2000Date of Patent: February 14, 2006Assignee: Buhler Druckguss AGInventors: Paul Jung, Werner Brugger, Benno Niedermann
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Patent number: 6837298Abstract: To prevent, in a cooled ring carrier (1) for pistons, durinh Alfin bonding, the formation of oxides induced by air that escapes due to porous ring carrier material and, as a consequence, an impairment of the ring carrier bond. To this end, the cooled ring carrier, once the ring carrier part and the sheet metal part (3) have been linked, is subjected to negative pressure in a vacuum tank.Type: GrantFiled: October 19, 2001Date of Patent: January 4, 2005Assignee: Mahle GmbHInventor: Martin Rühle