Utilizing A Vacuum Patents (Class 164/61)
  • Patent number: 8333850
    Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of 0, in which: 0.3?a?0.9, and 0.02?x?0.6; and M represents at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals.
    Type: Grant
    Filed: December 2, 2011
    Date of Patent: December 18, 2012
    Assignee: BYD Company Limited
    Inventors: Qing Gong, Faliang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
  • Publication number: 20120312494
    Abstract: Devices and methods are disclosed for the centrifugal casting of spheres, particularly hollow spheres containing low air pressure, as well as solid and hollow spheres having a gradient internal density. Molten or self-hardening casting material is introduced into a hollow spherical mold and the mold made to rotate about two axes intersecting at the center of the mold. The resulting centrifugal forces cause the casting material to be evenly distributed about the inner surface of the mold. If a mixture of casting materials of different densities is used, the densest material will settle closer to the walls of the mold, while less dense materials will move closer to the center. The casting material is hardened and the resulting sphere is removed from the mold. One or more valves may be employed to transport fluent materials into and out of the mold. If gas is removed from a partially-filled mold prior to casting, the product will be a hollow sphere having an interior pressure less than ambient.
    Type: Application
    Filed: June 10, 2011
    Publication date: December 13, 2012
    Inventor: Jean-Paul Ciardullo
  • Publication number: 20120299288
    Abstract: A method of manufacturing a header assembly having a header section and a tube section includes the steps of providing a reverse mold of the header assembly, forming the header section by filling a header section of the reverse mold with an atomized low alloy steel powder, and forming the tube section. The tube section is formed by filling a first portion of a tube section with an atomized low alloy steel powder, forming a transition region by filling a second portion of the tube section with a series of atomized steel powders incrementally from a low alloy steel to an austenitic stainless steel, and filling a third portion of the tube section with an atomized austenitic stainless steel powder. The method further includes the step of consolidating and melting the atomized powders in a high temperature, high pressure atmosphere.
    Type: Application
    Filed: May 3, 2012
    Publication date: November 29, 2012
    Applicant: ELECTRIC POWER RESEARCH INSTITUTE, INC.
    Inventors: David W. Gandy, John Shingledecker
  • Patent number: 8308877
    Abstract: An amorphous alloy having the general formula of: (ZrxAlyCuzNi1-x-y-z)100-a-bScaYb, wherein x, y, and z are atomic percents, and a and b are atom molar ratios, in which: about 0.45?x?about 0.60; about 0.08?y?about 0.12; about 0.25?z?about 0.35; 0<a?about 5; and 0?b<about 0.1.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: November 13, 2012
    Assignee: Byd Company Limited
    Inventors: Qing Gong, Yongxi Jian, Faliang Zhang
  • Patent number: 8302656
    Abstract: A method of casting a molten metal into a mould uses an apparatus which has a casting chamber which includes a mould into which molten metal is introduced when the casting chamber is at least partially evacuated, to fill the mould, a tundish connected to the casting chamber, the tundish having an opening in register with an inlet aperture of the casting chamber to provide an inlet flow path for the molten metal from the tundish into the casting chamber, a plug which includes a sealing part of a material with a melting temperature not greater than the temperature of the metal being cast, the method including locating the plug to close the molten metal flow path, at least partially evacuating the casting chamber, pouring a volume of molten metal into the tundish sufficient to provide the casting, whereby at least the sealing part of the plug melts to permit molten metal to flow along the flow path into the casting chamber.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: November 6, 2012
    Assignees: Honeywell UK Limited, Honeywell Aerospace BV
    Inventor: Paul Bedford
  • Publication number: 20120261085
    Abstract: A method of producing an extremely low carbon steel cast slab characterized by casting molten steel obtained by reducing the carbon concentration of the molten steel to 0.005 mass % or less, then adding Cu, Nb, and B to the molten steel, furthermore, and adjusting the concentration of dissolved oxygen in the molten steel to 0.01 mass % to 0.06 mass % and extremely low carbon steel plate comprised of steel containing C: 0.005 mass % or less, acid soluble Al: 0.005 mass % or less, and further Cu, Nb, and B, characterized in that the steel has fine oxides of a diameter of 0.5 ?m to 30 ?m dispersed in it in an amount of 1000 particles/cm2 to 1,000,000 particles/cm2.
    Type: Application
    Filed: June 22, 2012
    Publication date: October 18, 2012
    Applicant: Nippon Steel Corporation
    Inventors: Katsuhiro Sasai, Wataru Ohashi
  • Publication number: 20120222780
    Abstract: A method of making a Zr-rich amorphous alloy article includes providing a Zr-rich master alloy made of an Zr—Cu—Al—Ni—Nb alloy, in which the purity of the raw Zr is substantially in a range of 98% to 99.9%; providing a vacuum induction furnace, and melting the Zr-rich master alloy in the furnace at a temperature in a range of 1100 degrees Celsius to 1200 degrees Celsius; cooling the master alloy to a temperature in a range from 800 degrees Celsius to 900 degrees Celsius in 30 min to 40 min; casting the master alloy into ingots, and then cooling the ingots to a temperature in a range from 200 degrees Celsius to 350 degrees Celsius; and die casting the alloy ingots to obtain Zr-rich amorphous alloy articles with thicknesses in a range of 0.5 mm to 2 mm. A Zr-rich amorphous alloy article made by the above-mentioned method is further provided.
    Type: Application
    Filed: September 20, 2011
    Publication date: September 6, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .
    Inventors: XIAO-BO YUAN, YI-MIN JIANG, JUN-QI LI
  • Publication number: 20120211455
    Abstract: A self-bearing furniture module or element (1) is described, made of a die-cast aluminium alloy, and comprising: an elongated supporting structure (3) with two ends (5, 7) and equipped with at least one first engaging element (9, 11); at least one bearing component (12, 14) connected to the supporting structure (3) adjacent to the first engaging element (9, 11); and at least one engaging component (16, 18) connected to the supporting structure (3) in a central part thereof at the same distance from the two ends (5, 7); the engaging component (16, 18) is equipped with at least one second engaging element (20, 22) and is adapted to engage a respective bearing component (12, 14) of another furniture module or element through operative coupling of the corresponding first and second engaging elements (9, 11 and 20, 22). A process is also described, for the possible surface finishing of such furniture module or element (1).
    Type: Application
    Filed: February 22, 2010
    Publication date: August 23, 2012
    Inventors: Luciana Doglione, Alberti Pietro
  • Publication number: 20120180973
    Abstract: The invention relates to a vacuum die-casting system and a method for operating a vacuum die-casting system.
    Type: Application
    Filed: September 22, 2010
    Publication date: July 19, 2012
    Applicant: KSM CASTING GMBH
    Inventors: Michael Werner, Thomas Zwirner, Juergen Hofmeister, Roman Kaczmarczyk
  • Publication number: 20120152480
    Abstract: Nano-composite structures are formed by pre-loading carbon nanotubes (CNTs) into at least one of a plurality of channels running the length of a cartridge, placing the pre-loaded cartridge in a piston chamber of a die-casting machine, creating a vacuum therein, and filing the piston chamber with molten metal to soak the pre-loaded cartridge and fill empty cartridge channels. Pressure is applied via the piston to eject the carbon nanotubes and molten metal from the cartridge channels and inject the nano-composite mixture into a rod-shaped die cavity. The internal diameter of the cavity is equal to or less than the final diameter of the nozzle. The nano-composite mixture is cooled to form a solid nano-composite rod having the first predetermined diameter, wherein the carbon nanotubes are aligned in a non-random manner. Furthermore, drawing down the nano-composite rod to smaller diameter wire further disperses the nanotubes along the length of the wire.
    Type: Application
    Filed: December 15, 2011
    Publication date: June 21, 2012
    Inventors: Taysir H. Nayfeh, Anita M. Wiederholt
  • Publication number: 20120134861
    Abstract: Exemplary embodiments provide a progressive cavity pump or motor including a stator having a longitudinal bore and a rotor rotatably disposed within the longitudinal bore of the stator. The rotor includes a rotor core and a resilient outer layer formed of a resilient material bonded onto the outer surface of the rotor core. The resilient outer layer sealably connects the helical configurations on the outer surfaces of the rotor and the stator as the rotor rotates within the longitudinal bore of the stator.
    Type: Application
    Filed: November 29, 2010
    Publication date: May 31, 2012
    Inventor: HOSSEIN AKBARI
  • Publication number: 20120119461
    Abstract: The invention relates to a system and a method for casting in which an upper casting mold half can be pivoted out of a horizontal position into an approximately vertical position, in such a manner that the inside surface of the casting mold half can be treated in work-facilitating and time-saving manner, preferably by a person.
    Type: Application
    Filed: July 7, 2010
    Publication date: May 17, 2012
    Applicants: Fill Gesellschaft m.b.H., KSM Castings GmbH
    Inventors: Sven Heinecke, Ingo Maerz, Holger Oppelt, Roland Golz, Frank Landgraf, Alois Boindecker, Thomas Rathner, Alexander Schneeberger, Alois Wiesinger
  • Publication number: 20120110813
    Abstract: A method for die casting a component includes inserting at least one sacrificial core into a die cavity of a die comprised of a plurality of die elements. Molten metal is injected into the die cavity. The molten metal is solidified within the die cavity to form the component. The plurality of die elements are disassembled from the component, and the at least one sacrificial core is destructively removed from the component.
    Type: Application
    Filed: November 5, 2010
    Publication date: May 10, 2012
    Inventors: Steven J. Bullied, John Joseph Marcin, Dorothea C. Wong
  • Publication number: 20120073706
    Abstract: Alloys and methods for preparing the same are provided. The alloys are represented by the general formula of ZraAlbCucNid)100-e-fYeMf, wherein a, b, c, and d are atomic fractions, in which: 0.472?a?0.568; 0.09?b?0.11; 0.27?c?0.33; 0.072?d?0.088; the sum of a, b, c, and d equals 1; e and f are atomic numbers of elements Y and M respectively, in which 0?e?5 and 0.01?f?5; and M is selected from the group consisting of Nb, Ta, Sc, and combinations thereof.
    Type: Application
    Filed: November 30, 2011
    Publication date: March 29, 2012
    Inventors: Qing Gong, Faliang Zhang, Yongxi Jian
  • Publication number: 20120073796
    Abstract: The present invention provides an aluminum alloy for die castings that has superior castability and corrosion resistance. The amounts of Mn, Fe and Cu contained in the aluminum alloy components for die castings were determined to have a considerable effect on the corrosion resistance of the aluminum alloy. Therefore, the aluminum alloy for die castings of the present invention contains 9.0 to 12.0% by weight of Si, 0.20 to 0.80% by weight of Mg, and 0.7 to 1.1% by weight of Mn+Fe, the Mn/Fe ratio is 1.5 or more, the amount of Cu as impurity is controlled to 0.5% by weight or less, and the remainder is composed of aluminum and unavoidable impurities.
    Type: Application
    Filed: November 15, 2011
    Publication date: March 29, 2012
    Applicant: DENSO CORPORATION
    Inventors: Takeshi Nagasaka, Tomoyuki Hatano, Hiromi Takagi, Yoshiki Tan, Masatoshi Koumura, Hiroshi Horikawa
  • Publication number: 20120073707
    Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of 0, in which: 0.3?a?0.9, and 0.02?x?0.6; and M represents at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals.
    Type: Application
    Filed: December 2, 2011
    Publication date: March 29, 2012
    Inventors: Qing Gong, Faliang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
  • Patent number: 8104528
    Abstract: A vacuum die casting method according to the present invention solves the problems relating to seal performance, differential pressure, and the stability of the degree of vacuum. The method carries out the casting with a casting cavity evacuated. In the method, a molten metal is poured from a molten metal inlet of a plunger sleeve, followed by forming a vacuum chamber surrounding the inlet and an open end of the plunger sleeve located on the opposite side of the die, and an evacuation of the vacuum chamber and the cavity starts before starting an operation of a plunger tip. When the evacuation starts, the plunger tip is positioned between the open end of the plunger sleeve and the inlet so that the vacuum chamber is communicated to the inside of the plunger sleeve through the inlet.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: January 31, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shoichi Tsuchiya, Norihiro Amano
  • Publication number: 20110308671
    Abstract: A Zr-based amorphous alloy and a method of preparing the same are provided. The Zr-based amorphous alloy is represented by the general formula of (ZraM1-a)100-xOx, in which a is an atomic fraction of Zr, and x is an atomic percent of O, in which: 0.3?a?0.9, and 0.02?x?0.6, and M may represent at least three elements selected from the group consisting of transition metals other than Zr, Group IIA metals, and Group IIIA metals in the Periodic Table of Elements.
    Type: Application
    Filed: October 22, 2010
    Publication date: December 22, 2011
    Applicant: BYD COMPANY LIMITED
    Inventors: Qing Gong, Fallang Zhang, Yunchun Li, Jiangtao Qu, Xiaolei Hu
  • Patent number: 8079131
    Abstract: The present invention includes a step of cooling a molten metal within a fine space present in the inside of an object and hardening it while applying a forced external force exceeding atmospheric pressure to the molten metal. The fine space is opened on the outer surface of the object in terms of one end thereof. The forced external force is given by at least one member selected among a pressing pressure, an injection pressure and a rolling compaction and applied to the molten metal from the opening surface side on which the fine space is opened, in a state that the other end side of the fine space is closed.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: December 20, 2011
    Assignee: Napra Co., Ltd.
    Inventors: Shigenobu Sekine, Yurina Sekine, Ryuji Kimura
  • Publication number: 20110280761
    Abstract: Alloys and methods of preparing the same are provided. The alloys are represented by the general formula of (ZraMbNc)100-xQx, in which M is at least one transition metal except Zr; N is Be or Al; Q is selected from the group consisting of CaO, MgO, Y2O3, Nd2O3, and combinations thereof; a, b, and c are atomic percents of corresponding elements; and 45?a?75, 20?b?40, 1?c?25, a+b+c=100, and 1?x?15. A method of recycling a Zr-based amorphous alloy waste is also provided.
    Type: Application
    Filed: November 8, 2010
    Publication date: November 17, 2011
    Inventors: Qing Gong, Yunchun Li, Yongxi Jian, Faliang Zhang
  • Publication number: 20110203762
    Abstract: A method and apparatus are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head.
    Type: Application
    Filed: May 3, 2011
    Publication date: August 25, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORP.
    Inventors: Russell A. BUDD, John P. KARIDIS, Mark D. SCHULTZ
  • Publication number: 20110162759
    Abstract: The present invention is related to process for producing an amorphous Fe-based bulk metallic glass product, formed of an alloy having a chemical formula of Fe100-a-b-c-d-x-y MaNbbSicBdIxJy wherein: .M is Co and/or Ni, .I is one or more elements of the group consisting of Al, Cr, Cu, Mn, C and P, .J is one or more elements of the group consisting of Ti, S, N and O and wherein a, b, c, d, x and y are satisfying the following conditions: 0 wt. %<a?46. 1 wt. %, 5.4 wt. %?b?12.4 wt. %, 2.2 wt. %?c?4.4 wt. %, 2 wt. %<d?6 wt. %, x?2 wt. % and y?0.2 wt. %, the process comprising the steps of producing a master alloy by melting starting materials, comprising Fe-containing alloys, and by melting said master and pouring the molten alloy into a mould.
    Type: Application
    Filed: April 15, 2009
    Publication date: July 7, 2011
    Applicant: OCAS Onderzoekscentrum voor Aanwending van Staal N.V.
    Inventors: Daniel Ruiz Romera, Serge Claessens, Marc De Wulf, Nele Van Steenberge, Joachim Antonissen
  • Publication number: 20110094633
    Abstract: An amorphous alloy having the general formula of: (ZrxAlyCuzNi1-x-y-z)100-a-bScaYb, wherein x, y, and z are atomic percents, and a and b are atom molar ratios, in which: about 0.45?x?about 0.60; about 0.08?y?about 0.12; about 0.25?z?about 0.35; 0<a?about 5; and 0?b<about 0.1.
    Type: Application
    Filed: September 24, 2010
    Publication date: April 28, 2011
    Inventors: Qing Gong, Yongxi Jian, Faliang Zhang
  • Publication number: 20110074529
    Abstract: The invention relates to a magnetic strip, the strip having a magnetically easy direction axially parallel to a transverse axis of the strip. The strip is cut to length from a band of a magnetically semi-hard, crystalline alloy along a transverse axis of the band essentially corresponding to a width (b) of the strip. The band has a magnetically easy direction axially parallel to a longitudinal axis of the band.
    Type: Application
    Filed: September 30, 2010
    Publication date: March 31, 2011
    Applicant: Vacuumschmelze GmbH & Co., KG
    Inventor: Ottmar Roth
  • Publication number: 20110064601
    Abstract: The invention relates to a stainless steel product, particularly to a duplex stainless steel casting with high machinability, to the use of the product and to the method to produce the product. The product contains in weight percent up to 0.07% carbon, up to 2% silicon, 3-8% manganese, 19-23% chromium, 0.5-1.7% nickel, up to 1% of molybdenum and/or tungsten with the formula (Mo+½W) less than 1%, up to 1% copper and 0.15-0.30% nitrogen, the remainder being iron and incidental impurities.
    Type: Application
    Filed: May 14, 2009
    Publication date: March 17, 2011
    Applicant: OUTOKUMPU OYJ
    Inventors: Mats Liljas, Jan Olsson, Peter Samuelsson, Mikael willför
  • Publication number: 20110061772
    Abstract: The present invention discloses a low-density high-toughness alloy and the fabrication method thereof. The alloy of the present invention consists essentially of: by weight percent, equal to or greater than 23% but lower than or equal to 33% manganese, equal to or greater than 8.1% but lower than or equal to 9.8% aluminum, equal to or greater than 3% but lower than or equal to 5.0% chromium, equal to or greater than 0.6% but lower than or equal to 1.2% carbon, equal to or greater than 0.1% but lower than or equal to 0.24% silicon and the balance of iron. The golf-club head made from the abovementioned alloy can obtain superior elongation, strength, damping capacity, and corrosion resistance even without any heat treatment, or any hot/cold working, such as forging and rolling; therefore, the fabrication cost thereof can be obviously reduced.
    Type: Application
    Filed: November 18, 2010
    Publication date: March 17, 2011
    Applicant: NATIONAL CHIAO TUNG UNIVERSITY
    Inventors: TZENG-FENG LIU, JIAN-WEI LEE
  • Publication number: 20100308612
    Abstract: The present invention relates to an axle forged from seamless tubes, with a chemical composition suitable to guarantee high fatigue strength, improved yield strength and tensile strength, and having reduced weight for use on railroad vehicles. The present invention further relates to a process of manufacturing the axle forged from seamless steel tube with high fatigue strength, improved yield strength and tensile strength, and having reduced weight for use on railroad vehicles, which is produced from pig iron or scrap, casting, reheating furnace, perforation of billets, elongation of perforated billets, hollow finishing, forging and finish machining, which includes a supporting and centering chamfer at the inner edge of the inspection bore of the end and smooth recess in the entrance of the threaded bores.
    Type: Application
    Filed: December 1, 2008
    Publication date: December 9, 2010
    Inventors: Ronaldo Faria Antunes, Jose Antonio Filho
  • Publication number: 20100294453
    Abstract: A method of casting a molten metal into a mould uses an apparatus which has a casting chamber which includes a mould into which molten metal is introduced when the casting chamber is at least partially evacuated, to fill the mould, a tundish connected to the casting chamber, the tundish having an opening in register with an inlet aperture of the casting chamber to provide an inlet flow path for the molten metal from the tundish into the casting chamber, a plug which includes a sealing part of a material with a melting temperature not greater than the temperature of the metal being cast, the method including locating the plug to close the molten metal flow path, at least partially evacuating the casting chamber, pouring a volume of molten metal into the tundish sufficient to provide the casting, whereby at least the sealing part of the plug melts to permit molten metal to flow along the flow path into the casting chamber.
    Type: Application
    Filed: May 18, 2010
    Publication date: November 25, 2010
    Applicants: HONEYWELL UK LIMITED, HONEYWELL AEROSPACE BV
    Inventor: Paul Bedford
  • Publication number: 20100282429
    Abstract: A method for producing a carbon nanocomposite metal material with increased carbon nanomaterial dispersibility and increased binding between carbon nanomaterial and matrix metal stock is disclosed. A preform obtained by mixing a matrix metal stock and microparticulate-coated carbon nanomaterial without the need for a dispersant and then compacting the material is maintained for a set time period at a temperature that is at or above the melting point of the matrix metal stock. In this state, the heat-treated body is reduced to a temperature that allows hot working, and a compacting treatment is performed.
    Type: Application
    Filed: November 15, 2007
    Publication date: November 11, 2010
    Inventors: Keita Arai, Daisuke Shiba, Masashi Suganuma, Atsushi Kato
  • Patent number: 7754027
    Abstract: A method for manufacturing a sputtering target includes the steps of: providing a highly pure matrix material containing a magnetic metal, and a highly pure precious metal ingot material; cleaning the surfaces of the matrix material and the precious metal ingot; vacuum melting the matrix material and the precious metal ingot to obtain a molten alloy; pouring the molten alloy in a mold having a cooling system while maintaining a surface of the molten alloy at a molten state by arc heating until the pouring is finished, thereby forming the molten alloy into a cast blank; hot working the cast blank; and annealing the cast blank after the hot working.
    Type: Grant
    Filed: August 27, 2007
    Date of Patent: July 13, 2010
    Assignee: China Steel Corporation
    Inventors: Rong-Zhi Chen, Jye-Long Lee, In-Ting Hong, Jui-Tung Chang, Pa-Tsui Sze
  • Publication number: 20100158746
    Abstract: A method of producing an extremely low carbon steel cast slab characterized by casting molten steel obtained by reducing the carbon concentration of the molten steel to 0.005 mass % or less, then adding Cu, Nb, and B to the molten steel, furthermore, and adjusting the concentration of dissolved oxygen in the molten steel to 0.01 mass % to 0.06 mass % and extremely low carbon steel plate comprised of steel containing C: 0.005 mass % or less, acid soluble Al: 0.005 mass % or less, and further Cu, Nb, and B, characterized in that the steel has fine oxides of a diameter of 0.5 ?m to 30 ?m dispersed in it in an amount of 1000 particles/cm2 to 1,000,000 particles/cm2.
    Type: Application
    Filed: February 16, 2006
    Publication date: June 24, 2010
    Inventors: Katsuhiro Sasai, Wataru Ohashi
  • Publication number: 20100126688
    Abstract: The present invention includes a step of cooling a molten metal within a fine space present in the inside of an object and hardening it while applying a forced external force exceeding atmospheric pressure to the molten metal. The fine space is opened on the outer surface of the object in terms of one end thereof. The forced external force is given by at least one member selected among a pressing pressure, an injection pressure and a rolling compaction and applied to the molten metal from the opening surface side on which the fine space is opened, in a state that the other end side of the fine space is closed.
    Type: Application
    Filed: February 27, 2009
    Publication date: May 27, 2010
    Applicant: Napra Co., Ltd.
    Inventors: Shigenobu SEKINE, Yurina Sekine, Ryuji Kimura
  • Publication number: 20100108503
    Abstract: In one example embodiment, a sputter target structure for depositing semiconducting chalcogenide films is described. The sputter target includes a target body comprising at least one chalcogenide alloy having a chalcogenide alloy purity of at least approximately 2N7, gaseous impurities less than 500 ppm for oxygen (O), nitrogen (N), and hydrogen (H) individually, and a carbon (C) impurity less than 500 ppm. In a particular embodiment, the chalcogens of the at least one chalcogenide alloy comprises at least 20 atomic percent of the target body composition, and the chalcogenide alloy has a density of at least 95% of the theoretical density for the chalcogenide alloy.
    Type: Application
    Filed: October 27, 2009
    Publication date: May 6, 2010
    Applicant: APPLIED QUANTUM TECHNOLOGY, LLC
    Inventors: Brian Josef Bartholomeusz, Michael Bartholomeusz
  • Publication number: 20100000706
    Abstract: The invention concerns a method for production of a turbine blades by centrifugal casting, the turbine blade having a leading edge portion with a first thickness and a flowing-off edge portion with a second thickness being smaller than the first thickness, comprising the following steps: a) providing a centrifugal casting device having a rotor (1) being rotatable around an axis (A), and at least one crucible (8) being accommodated in the rotor (1), the crucible having at least one outlet opening, b) providing a mold (4) having an extended cavity (20) for forming the turbine blade, c) arranging the mold (4) at a radially outward position with respect to the crucible (8), so that an inlet opening (5) of the mold (4) is arranged vis-a-vis with an outlet opening (9) of the crucible (8), and further arranging the mold (4) so that a mold leading edge (21) is directed in a direction against the rotational direction of the rotor (1), d) rotating the rotor (1) and thereby forcing a metal melt (15) by means of centrif
    Type: Application
    Filed: February 7, 2007
    Publication date: January 7, 2010
    Inventor: Manfred Renkel
  • Publication number: 20100003159
    Abstract: The present invention discloses a low-density high-toughness alloy and the fabrication method thereof. The alloy of the present invention consists essentially of: by weight percent, equal to or greater than 23% but lower than or equal to 33% manganese, equal to or greater than 8.1% but lower than or equal to 9.8% aluminum, equal to or greater than 3% but lower than or equal to 5.0% chromium, equal to or greater than 0.6% but lower than or equal to 1.2% carbon, equal to or greater than 0.1% but lower than or equal to 0.24% silicon and the balance of iron. The golf-club head made from the abovementioned alloy can obtain superior elongation, strength, damping capacity, and corrosion resistance even without any heat treatment, or any hot/cold working, such as forging and rolling; therefore, the fabrication cost thereof can be obviously reduced.
    Type: Application
    Filed: July 15, 2009
    Publication date: January 7, 2010
    Inventors: Tzeng-Feng Liu, Jian-Wei Lee
  • Publication number: 20090308560
    Abstract: A plurality of molds are disposed on a rotatable base. The base is rotated to move each of the molds in turn through a pouring station to an article removing station and back to the pouring station. A molten nickel chrome super alloy is poured into each of the molds in turn at the pouring station. The molds are cooled by a flow of cooling fluid. The nickel chrome super alloy articles are removed from the molds at the article removal station. The base may be continuously or intermittently rotated relative to the pouring station. Molten metal may be continuously or intermittently poured at the pouring station.
    Type: Application
    Filed: June 12, 2008
    Publication date: December 17, 2009
    Inventor: LAWRENCE D. GRAHAM
  • Publication number: 20090194246
    Abstract: A vacuum die casting method according to the present invention solves the problems relating to seal performance, differential pressure, and the stability of the degree of vacuum. The method carries out the casting with a casting cavity evacuated. In the method, a molten metal is poured from a molten metal inlet of a plunger sleeve, followed by forming a vacuum chamber surrounding the inlet and an open end of the plunger sleeve located on the opposite side of the die, and an evacuation of the vacuum chamber and the cavity starts before starting an operation of a plunger tip. When the evacuation starts, the plunger tip is positioned between the open end of the plunger sleeve and the inlet so that the vacuum chamber is communicated to the inside of the plunger sleeve through the inlet.
    Type: Application
    Filed: October 11, 2007
    Publication date: August 6, 2009
    Inventors: Shoichi Tsuchiya, Norihiro Amano
  • Publication number: 20090183849
    Abstract: A system, apparatus, and method, are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head.
    Type: Application
    Filed: January 23, 2008
    Publication date: July 23, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Russell A. Budd, John P. Karidis, Mark D. Schultz
  • Publication number: 20090165981
    Abstract: A process for recycling light metal parts with gas inclusions or non-metallic particles. In order to convert different waste products into high class products in a process-technically simple manner, without requiring cleaning/purifying of the used materials, that from at least one light metal part with gas inclusions and at least one light metal part with largely dense, non-metallic particles, a gas containing metal melt is produced and a metal melt is allowed to solidify at an under-pressure for at least sometime under formation of a light metal foam body.
    Type: Application
    Filed: June 3, 2005
    Publication date: July 2, 2009
    Applicant: ALULIGHT INTERNATIONAL GMBH
    Inventors: Karin Renger, Richard Kretz
  • Publication number: 20090095435
    Abstract: Removing of a casting core from a metal casting leaves at least one opening in a surface of the metal. The opening is filled with a sacrificial material. The metal and sacrificial material are machined at the opening. After the machining, a remainder of the sacrificial material is removed.
    Type: Application
    Filed: June 5, 2007
    Publication date: April 16, 2009
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Blake J. Luczak, Glenn A. Cotnoir, James T. Beals, Thomas M. Morin, Joseph J. Parkos, JR.
  • Publication number: 20090056840
    Abstract: A method for manufacturing a sputtering target includes the steps of: providing a highly pure matrix material containing a magnetic metal, and a highly pure precious metal ingot material; cleaning the surfaces of the matrix material and the precious metal ingot; vacuum melting the matrix material and the precious metal ingot to obtain a molten alloy; pouring the molten alloy in a mold having a cooling system while maintaining a surface of the molten alloy at a molten state by arc heating until the pouring is finished, thereby forming the molten alloy into a cast blank; hot working the cast blank; and annealing the cast blank after the hot working.
    Type: Application
    Filed: August 27, 2007
    Publication date: March 5, 2009
    Inventors: Rong-Zhi Chen, Jye-Long Lee, In-Ting Hong, Jui-Tung Chang, Pa-Tsui Sze
  • Publication number: 20090050289
    Abstract: The invention relates to an improved vacuum die-casting, in particular for metals and metal alloys which contain Al, Mg, Zn, and Cu. In order to improve the quality of the components, it is proposed to produce vacuum in the mold cavity and the casting chamber cavity in several phases of the die-casting process. The use of the new method is contemplated for both cold-chamber and hot-chamber die-casting.
    Type: Application
    Filed: November 23, 2005
    Publication date: February 26, 2009
    Applicant: PFEIFFER VACUUM GMBH
    Inventor: Hedwig Lismont
  • Publication number: 20090032209
    Abstract: The present invention provides an aluminum alloy for die castings that has superior castability and corrosion resistance. The amounts of Mn, Fe and Cu contained in the aluminum alloy components for die castings were determined to have a considerable effect on the corrosion resistance of the aluminum alloy. Therefore, the aluminum alloy for die castings of the present invention contains 9.0 to 12.0% by weight of Si, 0.20 to 0.80% by weight of Mg, and 0.7 to 1.1% by weight of Mn+Fe, the Mn/Fe ratio is 1.5 or more, the amount of Cu as impurity is controlled to 0.5% by weight or less, and the remainder is composed of aluminum and unavoidable impurities.
    Type: Application
    Filed: August 28, 2008
    Publication date: February 5, 2009
    Inventors: Takeshi Nagasaka, Tomoyuki Hatano, Hiromi Takagi, Yoshiki Tan, Masatoshi Koumura, Hiroshi Horikawa
  • Publication number: 20080314546
    Abstract: A method for a powder-metallurgical production of metal foamed material and of parts made of metal foamed material includes mixing a pulverulent metallic material including at least one of a metal and a metal alloy; pressing, under mechanical pressure, the mixed pulverulent metallic material so as to form a dimensionally stable semi-finished product; placing the semi-finished product into a chamber that is configured to be sealed pressure-tight; sealing the chamber; heating the semi-finished product to a melting or solidus temperature of the pulverulent metallic material; once the melting, or solidus temperature has been reached, reducing tile pressure in the chamber from an initial pressure to a final pressure so that the semi-finished product foams so as to form a metal foam; and lowering the temperature of the metal foam so as to solidify the metal foam.
    Type: Application
    Filed: August 2, 2006
    Publication date: December 25, 2008
    Applicant: HAHN-MEITNER-INSTITUT BERLIN GMBH
    Inventors: John Banhart, Francisco Garcia-Moreno
  • Publication number: 20080223538
    Abstract: An apparatus and process are provided for casting liquid metals into molds in a casting furnace comprising a controlled environment melt chamber and a mold lock chamber. A mold is supplied to the controlled environment melt chamber for a pour, and removed from the same chamber via a mold lock chamber. A mold transport system moves the mold through the mold lock chamber. The mold transport system comprises a rotary screw drive, a cylinder screw drive, or hydraulic drive located external to the furnace. Alternatively the mold transport system comprises a rack and worm screw drive.
    Type: Application
    Filed: June 2, 2008
    Publication date: September 18, 2008
    Applicant: PV/T, INC.
    Inventors: Lennie L. Ashburn, Robert W. Fest, John H. Mortimer
  • Publication number: 20080173543
    Abstract: A method of forming Heusler or Heusler-like alloys of formula X2YZ or XYZ comprises providing a crucible comprised of at least one metal oxide material thermodynamically stable to molten transition metals; supplying predetermined amounts of constituent elements or master alloy materials of the alloy to the crucible; and melting the constituent elements or master alloy materials under vacuum or a partial pressure of an inert gas to form alloys containing less than about 50 ppm oxygen. Crack-free alloys are formed by casting the alloys in a mold utilizing a multi-stage stress-relieving, heat-assisted casting process. Also disclosed are crack-free Heusler and Heusler-like alloys of formula X2YZ or XYZ containing less than about 50 ppm oxygen and deposition sources, e.g., sputtering targets, fabricated therefrom.
    Type: Application
    Filed: January 17, 2008
    Publication date: July 24, 2008
    Applicant: HERAEUS INC.
    Inventor: Abdelouahab ZIANI
  • Patent number: 7377303
    Abstract: The present invention relates to a die casting machine. A molten metal (melted liquid) is supplied into a evacuated casting space that is formed by a combination of a movable mold and a fixed mold. The molten metal is first moved in a horizontal direction along a molten metal injection pipe and is then injected into a chamber located at the bottom of the casting space. Thereafter, the molten metal is moved in a vertical direction by means of a follower plunger and is then inserted into the casting space. Therefore, since occurrence of a turbulent flow of the molten metal injected into a mold is prevented, a product of a high quality with no minute bubbles can be obtained.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: May 27, 2008
    Inventor: Dong Keun Go
  • Patent number: 6997234
    Abstract: An apparatus and method for enhanced gravity casting wherein a portion of the mold is maintained in pressure contact with molten metal as it solidifies to allow the mold surface to follow the contraction of the solidifying metal. A further feature of the invention is the use of an air clearance between mold parts that is sufficient to allow air to escape but insufficient to allow molten metal to flow therepast.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: February 14, 2006
    Assignee: Water Gremlin Company
    Inventor: Norman E. Peterson
  • Patent number: 6997231
    Abstract: The invention relates to a method for vacuum diecasting and a diecasting mould (1), especially for diecasting components made of metal or the alloys thereof. The aim of the invention is to provide a better casting quality while simplifying the procedure of the method. To this end, the evacuation of the die cavity (5) and the filling with molten bath are carried out independently from one another.
    Type: Grant
    Filed: February 21, 2000
    Date of Patent: February 14, 2006
    Assignee: Buhler Druckguss AG
    Inventors: Paul Jung, Werner Brugger, Benno Niedermann
  • Patent number: 6837298
    Abstract: To prevent, in a cooled ring carrier (1) for pistons, durinh Alfin bonding, the formation of oxides induced by air that escapes due to porous ring carrier material and, as a consequence, an impairment of the ring carrier bond. To this end, the cooled ring carrier, once the ring carrier part and the sheet metal part (3) have been linked, is subjected to negative pressure in a vacuum tank.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: January 4, 2005
    Assignee: Mahle GmbH
    Inventor: Martin Rühle