Abstract: A wearable electronic device includes a body part made of a non-ceramic material, having an inner surface and an outer surface, wherein at least one cavity having a depth is arranged on the inner surface of the body part, an electronic part arranged in the at least one cavity, which electronic part has a thickness that is less than the depth of the at least one cavity, and a coating made of a moldable filler material on the inner surface of the body part, covering the electronic part and the at least one cavity.

Abstract: A welding electrode may comprise a welding electrode body and a welding electrode cap that is connected or connectable to the welding electrode body for making contact between the welding electrode and a component for producing a welded connection. The problem of achieving an efficient heating of the sandwich sheet to be welded in a compact layout with the fewest possible modifications of the welding electrodes used heretofore is solved in that an electrically conductive resistance element integrated, or which can be integrated, in the welding electrode and which is connected or connectable in an electrically-conductive manner to the welding electrode body and the welding electrode cap is provided for the heating of the component. Furthermore, a method and a device with the welding electrode and a use are disclosed.

Abstract: An additive manufacturing system includes a powder bed and at least one energy source configured to produce at least one energy beam for forming a build layer of a component from the powder bed. The additive manufacturing system further includes a computing device coupled to the at least one energy source. The computing device includes a processor and a memory device. The memory device includes instructions configured to cause the computing device to execute a manufacturing plan for manufacturing the component, receive component thermal data corresponding to at least a portion of the component during manufacturing of the component, and control the at least one energy beam in response to receiving the component thermal data to produce a predetermined microstructure within the portion of the component.

Abstract: A mold assembly and method for fabricating an infiltrated drill bit may comprise a mold forming a bottom of the mold assembly, a funnel operatively coupled to the mold, an infiltration chamber defined at least partially by the mold and the funnel to receive and contain matrix reinforcement materials and a binder material used to form the infiltrated drill bit, a displacement core arranged within the infiltration chamber and having one or more legs that extend therefrom, a metal blank arranged about the displacement core within the infiltration chamber, and one or more thermal elements. A method may comprise providing a mold assembly having component parts that include a mold that forms a bottom of the mold assembly and a funnel operatively coupled to the mold, imparting thermal energy to the infiltration chamber with one or more thermal element, and heating contents contained within the infiltration chamber.

Abstract: The invention relates to a device (10) for generative production of at least one component area of a component (12), in particular of a component (12) of a flow machine. Therein, the device (10) can include at least one lowerable component platform (16) with at least one construction and joining zone (20) for receiving at least one powder layer of a component material, at least one heating device (24, 28) movable relative to the component platform (16) and at least one radiation source for generating at least one high-energy beam (22), by means of which the powder layer can be locally melted and/or sintered to a component layer in the area of the construction and joining zone (20), as well as at least one suction and/or gas supply device (36) disposed on the heating device (24, 28). However, the device (10) can also include at least one coater (14).

Abstract: An optical module includes: a housing, a heat sink arranged in the housing, a laser emitter arranged on the heat sink, a PCB partially arranged on the heat sink, and an optical system arranged in the housing. The optical module has an optical interface on one end and an electrical interface on the other end. The optical system is arranged between the laser emitter and the optical interface. The PCB is constructed as a rigid board. The laser emitter is electrically connected to the PCB. One end of the PCB is fixed on the heat sink, and the other end of the PCB is constructed as the electrical interface. The optical system transmits light emitted from the laser emitter to the optical interface.

Abstract: A mold for producing a green compact using powder metallurgy processes has an upper punch and a lower punch which are movable along a common press axis and a die body with a charging chute for receiving powder material. The die body has an upper region in which the upper punch is movably guided along the press axis in the charging chute, and a lower region in which the lower punch is movably guided along the press axis in the charging chute. Two cross slides realize a forming region which determines the lateral outside contour of the green compact, and are arranged on the die body so as to be displaceable in a direction which deviates from the press axis. The two cross slides only move into contact with one another when the two cross slides are arranged in their respective end position.

Abstract: A tool for deploying a wellbore plug in a well using flowable eutectic material is disclosed. A tool having a mandrel, an obstruction, and a flowable quantity of eutectic material in a solid state is positioned in the wellbore. The obstruction is actuated and the flowable material is heated to melt. The obstruction supports the flowed material as it cools to form a plug in the wellbore.

Abstract: A wearable electronic device including a molded body part made of a moldable ceramic material, having an inner surface, an outer surface, and at least one cavity having a depth arranged on the inner surface of the body part, an electronic part arranged in the cavity, which electronic part has a thickness that is less than the depth of the cavity, and a coating made of an epoxy material on the inner surface of the body part, covering the electronic part and the cavity.

Abstract: A device for pressing coffee powder includes a lowerly open first hollow cylinder body having a presser element housed therein which has a lowerly open but upperly closed second hollow cylinder body with an annular flange at a lower edge, a pressing member slidable within the second hollow cylindrical body and having a head which emerges from the base aperture of the second hollow cylindrical body, and a biasing member housed within the presser element and acting on the pressing member to maintain the pressing head spaced from the annular flange when the pressing device is not in use, the biasing member being compressed during coffee pressing by the pressing head, an arm causing the presser element to descend relative to the first hollow cylindrical body, the pressing member having a transverse pin with a roller guided along a helical groove defined in the lateral surface of the presser element.

Abstract: A first sealing member and a second sealing member are disposed respectively on a lower mold and an upper mold. During a process of closing the lower mold and the upper mold, a gap between the molds is sealed by the first sealing member, thereby forming an enclosed space between the molds. Thereafter, a gas in the enclosed space is discharged. As the closing process progresses, the enclosed space is divided by the second sealing member into a sealed room and a production cavity, followed by a liquid resin being supplied to the production cavity.

Abstract: A package for housing an optical semiconductor element includes a base body having an optical semiconductor element mounting portion on an upper main surface thereof; a frame body joined to the base body so as to surround the mounting portion; and an optical fiber securing member fitted in a through hole which penetrates through the frame body. The frame body is formed by bending a single strip-like plate member at its several positions, and then bonding one end side and an other end side thereof, the through hole being provided so as to be located at a juncture of the one end side and the other end side.

Abstract: A system comprises a casing; a liner that is disposed in the casing and that is concentric with the casing; and a layer of material disposed between the liner and the casing; where the layer of material forms a first bond with the liner and a second bond with the casing thereby enabling the liner to hang from the casing. A method for hanging the liner from the casing comprises disposing in a borehole a system comprising a casing; a liner that is disposed in the casing and being concentric with the casing; and a layer of material disposed between the liner and the casing; heating the system at a point proximate to the layer of material; and forming a first bond between the layer of material and the liner and a second bond between the layer of material and the casing.

Abstract: A connector comprises a base insulator, a plurality of elongated plate shaped contacts arranged on the base insulator, and a cover insulator arranged to hold the contacts in cooperation with the base insulator and welded to the base insulator, the base insulator is provided with a pair of openings arranged to face each other across each of holders and to intersect with the direction in which the holders are arranged.

Abstract: A bearing component including a body of composite material having a surface configured as a bearing surface, the composite material including a plurality of round particles bound by a braze material, each of the plurality of round particles comprising a round outer layer encapsulating a wear resistant element.

Abstract: A method of building or repair of a hollow superalloy component (20, 61) by forming an opening (38, 62) in a wall (28) of the component; filling a cavity (22B, 64) behind the opening with a fugitive support material (34, 52, 54, 68) to support a filler powder (36) across the opening; traversing an energy beam (42) across the filler powder to form a deposit (44) that spans and closes the opening; in which the deposit is fused to the edges (32, 62) of the opening. The filler powder includes at least metal, and may further include flux. The support material may include filler powder, a solid (54), a foam (52) insert, a flux powder (34) and/or other ceramic powder (68). Supporting powder may have a mesh size smaller than that of the filler powder.

Abstract: A supplying molten metal to an automatic pouring machine and equipment therefor. The equipment can not only supply the molten metal into the automatic pouring machine corresponding to the molding speed of the high-speed molding machine, but it can also appropriately supply the molten metal to the automatic pouring machine, so that the quality of that molten metal in the pouring ladle matches that of the molten metal that is poured in the molds. After supplying a required quantity of alloy materials in a treating ladle, supplying the molten metal from the melting furnace into the treating ladle; transporting the pouring ladle to the treating ladle; pouring the molten metal from the treating ladle into the pouring ladle; and fixing the pouring ladle that received the molten metal to the automatic pouring machine.

Abstract: In one aspect, methods of making freestanding metal matrix composite articles and alloy articles are described. A method of making a freestanding composite article described herein comprises disposing over a surface of the temporary substrate a layered assembly comprising a layer of infiltration metal or alloy and a hard particle layer formed of a flexible sheet comprising organic binder and the hard particles. The layered assembly is heated to infiltrate the hard particle layer with metal or alloy providing a metal matrix composite, and the metal matrix composite is separated from the temporary substrate. Further, a method of making a freestanding alloy article described herein comprises disposing over the surface of a temporary substrate a flexible sheet comprising organic binder and powder alloy and heating the sheet to provide a sintered alloy article. The sintered alloy article is then separated from the temporary substrate.

Abstract: Methods for forming a wear resistant layer metallurgically bonded to at least a portion of a surface of a metallic substrate may generally comprise positioning hard particles adjacent the surface of the metallic substrate, and infiltrating the hard particles with a metallic binder material to form a wear resistant layer metallurgically bonded to the surface. In certain embodiments of the method, the infiltration temperature may be 50° C. to 100° C. greater than a liquidus temperature of the metallic binder material. The wear resistant layer may be formed on, for example, an exterior surface and/or an interior surface of the metallic substrate. Related wear resistant layers and articles of manufacture are also described.

Abstract: A turbine shroud segment is metal injection molded (MIM) about a core to provide a composite structure. In one aspect, the core is held in position in an injection mold and then the MIM material is injected in the mold to form the body of the shroud segment about the core. Any suitable combination of materials can be used for the core and the MIM shroud body, each material selected for its own characteristics. The core may be imbedded in the shroud platform to provide a multilayered reinforced platform, which may offer resistance against crack propagation.

Abstract: A feather seal is positioned in a mold and a shroud body is metal injection molded about a proximal end of the feather seal to provide a shroud segment with an integrated feather seal. A seal groove is provided in an opposite lateral side of the shroud body to receive the feather seal of a circumferentially adjacent shroud segment.

Abstract: A turbine shroud segment is metal injection molded (MIM) about an insert having a cooling air cavity covered by an impingement plate. The insert is held in position in an injection mold and then the MIM material is injected in the mold to form the body of the shroud segment about the insert.

Abstract: A method of fabricating a metal part by selectively melting a powder, the method including: building up layer by layer on a plate and simultaneously with the part, at least one holder and support element for the part, the element being spaced apart and distinct from the part and being separated therefrom by a gap filled with non-melted powder; after the part has been made completely, removing at least some of the powder remaining in the gap between the part and the element, for example by suction, blowing, or vibration; and separating the part from the plate.

Abstract: There is provided a composite material for a heat dissipating plate which achieves both a high thermal conductivity and a low coefficient of thermal expansion and has a performance satisfactory as a heat dissipating plate and a method of production of a composite material which can produce the composite material at a low cost. For this reason, powder metallurgy is used to produce the composite material for a heat dissipating plate. The composite material for a heat dissipating plate which is fabricated by this method of production contains an aluminum alloy and silicon carbide. The particles of silicon carbide are in contact with each other.

Abstract: A system for controlling pouring machines, equipment for pouring molten metal using the system and a method of pouring the molten metal where the molten metal can be smoothly poured by the coordinated operation of a casting machine having a first automatic pouring machine and the second automatic pouring machine. The system for controlling the pouring machines has a main control device, a control device for controlling the first pouring machine, and a control device for controlling the second pouring machine so that the operations of two automatic pouring machines are controlled and a smooth coordinated operation of the two automatic pouring machines is realized so that the automatic pouring machines can pour the molten metal into each of a number of molds of a casting line for molds.

Abstract: According to one embodiment, the invention relates to a laser gain module (1) comprising: a laser rod (5) having a shaft and two optical interfaces (7, 9) facing each other, the rod (5) being used for longitudinal or quasi-longitudinal optical pumping; and a metal cooling body (3), at least one part of which is moulded around the laser rod (5) in order to cover all of the surfaces other than the optical interfaces in such a way that the laser gain module (1) forms a solid body that cannot be disassembled at ambient temperature.

Abstract: Described herein are methods of constructing a part using BMG layer by layer. In one embodiment, a layer of BMG powder is deposited to selected positions and then fused to a layer below by suitable methods such as laser heating or electron beam heating. The deposition and fusing are then repeated as need to construct the part layer by layer. One or more layers of non-BMG can be used as needed. In one embodiment, layers of BMG can be cut from one or more sheets of BMG to desired shapes, stacked and fused to form the part.

Abstract: A method of component forming according to an exemplary aspect of the present disclosure includes, among other things, positioning a metal powder in a mold cavity, melting the metal powder within the mold cavity, and cooling the melted metal powder to form a component.

Abstract: Surface 27 of molten metal within a mold is constantly monitored by camera 25. Camera 25 records the surface from an obliquely upward position of the mold in an area that does not affect the casting process. Various analyzing frames such as analysis band 35, molten metal pattern 37, and injection monitoring part 43, are set with respect to the information recorded by the camera 25. The analysis band 35 includes the surface (molten metal part 31c), and is set to a predetermined width so that the direction of surface change is in the longitudinal direction. The width of the analysis band 35 is set as wide as possible in a range that does not block the discharge part (molten metal part 31a). Inside the analysis band 35, the rate of change of the binary data is calculated by the analyzing part.

Abstract: A system and method of forming a wear resistant composite material includes placing a porous wear resistant filler material in a mold cavity and infiltrating the filler material with a matrix material by heating to a temperature sufficient to melt the matrix material, then cooling the assembly to form a wear resistant composite material. The system and method can be used to form the wear resistant composite material on the surface of a substrate, such as a part for excavating equipment or other mechanical part. One suitable matrix material may be any of a variety of ductile iron alloys.

Abstract: A method of manufacturing a weld-free apparatus for use in the connection of dissimilar metals includes the steps of providing a mold designed to replicate a reverse of the apparatus, introducing a low alloy, ferritic steel composition atomized powder into a first portion of the mold, introducing a series of atomized powders incrementally into a second portion of the mold to form a transition region between the ferritic steel composition and an austenitic stainless steel composition, and introducing an austenitic stainless steel composition atomized powder into a third portion of the mold. The method further includes the step of consolidating and melting the atomized powders in a high temperature, high pressure inert gas atmosphere to form the apparatus.

Abstract: A method of fabricating a metal part by selectively melting a powder, the method including: building up layer by layer on a plate and simultaneously with the part, at least one holder and support element for the part, the element being spaced apart and distinct from the part and being separated therefrom by a gap filled with non-melted powder; after the part has been made completely, removing at least some of the powder remaining in the gap between the part and the element, for example by suction, blowing, or vibration; and separating the part from the plate.

Abstract: Devices and methods are disclosed for the centrifugal casting of spheres, particularly hollow spheres containing low air pressure, as well as solid and hollow spheres having a gradient internal density. Molten or self-hardening casting material is introduced into a hollow spherical mold and the mold made to rotate about two axes intersecting at the center of the mold. The resulting centrifugal forces cause the casting material to be evenly distributed about the inner surface of the mold. If a mixture of casting materials of different densities is used, the densest material will settle closer to the walls of the mold, while less dense materials will move closer to the center. The casting material is hardened and the resulting sphere is removed from the mold. One or more valves may be employed to transport fluent materials into and out of the mold. If gas is removed from a partially-filled mold prior to casting, the product will be a hollow sphere having an interior pressure less than ambient.

Abstract: A method of manufacturing a header assembly having a header section and a tube section includes the steps of providing a reverse mold of the header assembly, forming the header section by filling a header section of the reverse mold with an atomized low alloy steel powder, and forming the tube section. The tube section is formed by filling a first portion of a tube section with an atomized low alloy steel powder, forming a transition region by filling a second portion of the tube section with a series of atomized steel powders incrementally from a low alloy steel to an austenitic stainless steel, and filling a third portion of the tube section with an atomized austenitic stainless steel powder. The method further includes the step of consolidating and melting the atomized powders in a high temperature, high pressure atmosphere.

Abstract: A method for forming an object, including providing at least a first material having a melting point at a first temperature and a second material having a melting point at a second temperature; heating at least a portion of the first and second materials above the first and second temperatures to form a substantially molten alloy, the molten alloy having a solidifying point at a third temperature, the third temperature being less than the first temperature and the second temperature; and providing substantially solid further material to at least a portion of the molten alloy, the further material having a melting point at a temperature greater than the third temperature.

Abstract: A material addition process is described that includes coupling a plate to a gas turbine engine component and adding material to the plate. In one embodiment the gas turbine engine component can be processed by removing a portion that is damaged, such as a portion that includes a crack. A material can be deposited on the plate and built up in layers to replace the removed portion. The material can be layered upon the plate such that its thickness through the layers is smaller than a reach of the layers in a direction of the layer. The plate can be removed in whole or in part after a material has been added. In one form the material can be added by direct laser deposition. In one embodiment a metal powder is fused using a laser. Excess buildup can be removed to reveal a net shape article.

Abstract: A method of forming a wear resistant component is disclosed. The method includes the metallurgical bonding of an abrasion resistant alloy to a substrate within a furnace. A gas flow restricting means is used to restrict the flow of gaseous oxygen into the region of the metallurgical bond, allowing a furnace to be used without vacuum extraction.

Abstract: A casting apparatus has a long cooling jig inclined with respect to a vertical direction. A melt is supplied to and flowed on a bottom surface of the cooling jig, whereby a solid phase is generated in the melt to obtain a semi-solid slurry, and the semi-solid slurry is transferred into and solidified in a cavity of a mold to obtain a casting. The casting apparatus further has a release agent application unit, and a release agent is applied by the application unit to the bottom surface of the cooling jig in a direction toward a supply of the melt at an angle of less than 90° to the bottom surface before supplying the melt to the cooling jig.

Abstract: A mold set for manufacturing a case is provided. The mold set comprises an upper mold having a fluid channel; a lower mold facing the upper mold; and a drawing mold disposed between the upper mold and the lower mold, wherein the mold set has a case forming space formed among the upper mold, the lower mold and the drawing mold, and the mold set has a sharp-edge forming space communicating with the case forming space, and formed between the drawing mold and the lower mold.

Abstract: A method for forming an object, including providing at least a first material having a melting point at a first temperature and a second material having a melting point at a second temperature; heating at least a portion of the first and second materials above the first and second temperatures to form a substantially molten alloy, the molten alloy having a solidifying point at a third temperature, the third temperature being less than the first temperature and the second temperature; and providing substantially solid further material to at least a portion of the molten alloy, the further material having a melting point at a temperature greater than the third temperature.

Abstract: An article of manufacture includes a cemented carbide piece, and a joining phase that binds the cemented carbide piece into the article. The joining phase includes inorganic particles and a matrix material. The matrix material is a metal and a metallic alloy. The melting temperature of the inorganic particles is higher than the melting temperature of the matrix material. A method includes infiltrating the space between the inorganic particles and the cemented carbide piece with a molten metal or metal alloy followed by solidification of the metal or metal alloy to form an article of manufacture.

Abstract: A method is provided of in-situ casting well equipment wherein a metal is used which expands upon solidification. A body of such metal is placed in a cavity in a well. Before or after placing the metal in the cavity in the well, the body is brought at a temperature above the melting point of the metal. The metal of the body in the cavity is solidified by cooling it down to below the melting point of the metal.

Abstract: A system for casting comprising a mold for forming molten metal; a support for supporting the mold and transferring heat to and from the mold; and a furnace operable to substantially surround the mold through a preheat cycle, a heat cycle, and a cooling cycle. The furnace preferably moves vertically down to surround the mold for the preheat, heat, and cooling cycles and moves up and away from the mold after the cooling cycle is complete. In an alternative embodiment, the furnace may be replaced with a cooling can just before initiation of the cooling cycle. The support is preferably stationary and provides directional cooling for the mold during the cooling cycle.

Abstract: To obtain a positioning reference portion with good processing accuracy, which is formed of a newly-formed surface, a blank is press-molded by an upper mold, whereby a vertex portion abuts on an inner wall portion of a lower mold. In such a way, an oxide film that covers the vertex portion is broken by an internal pressure of the blank, and a raw material without oxide is moved by viscous flow from an inside thereof as illustrated by arrows. The raw material without oxide moved by viscous flow is thrust against the inner wall portion of the lower mold, whereby a newly-formed surface is formed, and this newly-formed surface serves as a positioning reference portion of an optical element. The newly-formed surface has surface roughness of the inner wall portion of the lower mold transferred thereto, and the positioning reference portion having good roughness is formed.

Abstract: A device and method for producing, by molding, a circular-shaped mechanical part made of a metal alloy. The device has a rotatable hollow mold for receiving a predetermined quantity of the metal alloy. The predetermined quantity of the metal alloy is defined by at least one segment of a metal alloy rod. An inductive heating device melts the metal alloy to a melting point. A blank of the mechanical part being formed by centrifuging the melted metal alloy. Cooling the blank in the hollow mold to a second temperature which corresponds to a desired malleability. Processing the blank with a shaping tool to obtain a desired internal profile. To harden and form the circular-shaped mechanical part, the blank is further cooled to a tempering temperature.

Abstract: An ultrasonic transmission member including one end part and the other end part and transmitting an ultrasonic wave input into the one end part to the other end part is formed by preparing a main mold having a casting cavity corresponding to a whole outer shape of the ultrasonic transmission member, melting an alloy which is a material of a metallic glass, and pouring the melted alloy into the casting cavity of the main mold to solidify the melted alloy in a liquid phase state thereof.

Abstract: A process operating a forging mold for manufacturing a towing bar involves having a softened aluminum material after preheating in a mold; the mold contains a molding cavity; one end of the cavity is provided with a contour of a gooseneck of the towing bar and another end is provided with a contour of a middle section of a shank of the towing bar; the mode is then incorporated with an extension mold containing an extension hole for molding an extended section of the shank of the towing bar; a punch performs forging process on the aluminum material in the cavity externally from the extension hole; and the aluminum material is extruded by the punch to extend for a preset length in the direction towards the extension mold to complete the molding of the towing bar.

Abstract: A method for a powder-metallurgical production of metal foamed material and of parts made of metal foamed material includes mixing a pulverulent metallic material including at least one of a metal and a metal alloy; pressing, under mechanical pressure, the mixed pulverulent metallic material so as to form a dimensionally stable semi-finished product; placing the semi-finished product into a chamber that is configured to be sealed pressure-tight; sealing the chamber; heating the semi-finished product to a melting or solidus temperature of the pulverulent metallic material; once the melting, or solidus temperature has been reached, reducing tile pressure in the chamber from an initial pressure to a final pressure so that the semi-finished product foams so as to form a metal foam; and lowering the temperature of the metal foam so as to solidify the metal foam.

Abstract: Earth-boring tools for drilling subterranean formations include a particle-matrix composite material comprising a plurality of silicon carbide particles dispersed throughout a matrix material, such as, for example, an aluminum or aluminum-based alloy. In some embodiments, the silicon carbide particles comprise an ABC—SiC material. Methods of manufacturing such tools include providing a plurality of silicon carbide particles within a matrix material. Optionally, the silicon carbide particles may comprise ABC—SiC material, and the ABC—SiC material may be toughened to increase a fracture toughness exhibited by the ABC—SiC material. In some methods, at least one of an infiltration process and a powder compaction and consolidation process may be employed.

Abstract: A pouring apparatus for molten metal includes a stirrer installed in a reservoir. The stirrer is rotated by a rotational drive mechanism installed on the reservoir. Molten solder is placed into the reservoir, high melting point metal particles are charged into the molten solder, stirring is performed with the stirrer to uniformly disperse the metal particles in the molten solder, and then the molten solder and dispersed metal particles are cast into a mold. Casting can be performed quickly after charging the metal particles into the molten solder, so the metal particles do not significantly melt into the molten solder.