Abstract: Provided is a mandrel which is inserted into a pipe material when the pipe material is bent, the mandrel including: a core member having a rod-shaped main body portion and a small-diameter portion which is provided on one end side of the main body portion and which is thinner than the main body portion; and a front end member which is provided on one end side of the core member and which is formed integrally with the core member so as to cover the small-diameter portion.

Abstract: Provided in one embodiment is a method of making use of foams as a processing aid or to improve the properties of bulk-solidifying amorphous alloy materials. Other embodiments include the bulk-solidifying amorphous alloy/foam composite materials made in accordance with the methods.

Abstract: Provided in one embodiment is a method of forming a connection mechanism in or on a bulk-solidifying amorphous alloy by casting in or on, or forming with the bulk-solidifying amorphous alloy, a machinable metal. The connection mechanism can be formed by machining the machinable metal.

Abstract: Disclosed are a hybrid copper alloy with high strength, high elastic modulus, high corrosion-resistance, wear resistance, and high conductivity and a method for producing the same. The hybrid copper alloy has a bi- or multi-layer structure in which (A) a copper alloy Cu (A) selected from the group consisting of Cu—Zn, Cu—Al, Cu—Ni—Zn, Cu—Ni—Si, Cu—Ni—Sn and Cu—Ni—Si—Sn is bonded to a copper alloy Cu (B) selected from the group consisting of Cu—Cr, Cu—Zr, Cu—Ag, Cu—Mg and Cu—Cr—Zr or molten alloys of a copper alloy Cu (A) and a copper alloy Cu (B) are cast in parallel such that a joint interface between these alloys is present. The hybrid copper alloy exhibits high strength, high elasticity, high corrosion resistance, abrasion resistance and high conductivity that cannot be obtained by a single copper alloy known to date.

Abstract: Cold plate apparatuses and methods of fabrication are provided for facilitating cooling of an electronics component. The fabrication approach includes: forming a tube with a first metal and having first and second ends with a heat transfer region disposed therebetween; positioning the heat transfer region of the tube within a mold and casting a heat sink member around the tube by contacting a second metal in molten form over the tube, wherein the first and second metals react peritectically to form an alloy layer between the tube and the heat sink member, and a metallurgical bond is formed between the tube and heat sink member with cooling of the molten second metal; and controlling casting of the heat sink member to minimize a thickness of the alloy layer to enhance a heat transfer characteristic of the metallurgical bond formed between the tube and the heat sink member.

Abstract: A method of manufacturing a flux ring for an electric motor which has a ring with an anchoring mechanism. The ring is placed inside of a die. A first isotropic magnetic material is added into the die such that the anchoring mechanism secures the first isotropic magnetic material onto the ring. A second anisotropic magnetic material is added into the die adjacent the first isotropic magnetic material. The anchoring mechanism secures the second anisotropic magnetic material onto the ring.

Abstract: The invention relates to a molten material processing device having an elongated thermal element like a heating element, a thermocouple, a sensor, a heatpipe and a cooling pipe which is characterised in that said elongated thermal element (2) is located in a recess (3) provided in a surface (6) of the molten material processing device (1), the recess (3), comprising a first portion (4) and a second portion (5), has a cross-section which is larger than a cross-section of the thermal element (2), so as to provide a clear space (7) between the thermal element (2) and the surface (6) of the processing device (1), the clear space (7) which is limited by the first portion (4) and the thermal element (2) is filled by a thermally sprayed material (8) and the second portion (5), which is adapted to the cross-section of the thermal element (2), partially surrounds and directly contacts same.

Abstract: A tooth for a land compactor vehicle wheel comprises a base and a wall extending upwardly from the periphery of the base towards a crest. The crest has a peripheral profile defined by the upper edge of the wall and the wall is shaped such that the crest face is generally “M” shaped.

Abstract: A rotor for fluidic apparatus such as, blowers, compressors, fluidic motors and vacuum pumps includes a drive shaft having concaved portions on its periphery and a rotatable member cast around the concaved portions of the drive shaft. The rotor according to the present invention is manufactured through the steps of forming the drive shaft, disposing the formed drive shaft into the cavity of a molding die, and then pouring the molten metal into the cavity while disposing the drive shaft therein. The resulted rotor has no play in the direction of its rotation of its rotatable member.

Abstract: A brake member integrally cast from a single melt and composed of a sliding portion and a hub portion, the sliding portion having a flaky graphite cast iron microstructure with a good damping capacity and the hub portion having a high-strength cast iron microstructure. The sliding portion which may be a drum or a rotor has a damping capacity Q.sup.-1 of higher than 16.times.10.sup.-3. It is manufactured by pouring a melt having a hyper-eutectic flaky graphite cast iron composition into a cavity of a sand mold in which a chiller is embedded adjacent to a cavity region for the hub portion.

Abstract: A meat cutting pulley wheel is formed with an aluminum body and a cast iron ring bonded to the body rim. The method of manufacture includes machining the ring, preheating the ring and mold, inserting the ring into the mold, pouring molten aluminum into the mold, cooling in the mold and final machining of the ring.

Abstract: A machine part such as a cylinder or a feeding screw of an injection molding machine and the like is produced such that a separating metallic plate is inserted in a mold adapted to mold the cylinder or the feeding screw, thereby providing two molding cavities on both sides of the separating plate, and melted metals adapted to form a main portion and a corrosion and wear resistant portion of the cylinder or feeding screw are poured into the two cavities. In this manner the two kinds of metals poured into the two cavities are metallurgically fused together with the separating plate interposed therebetween.

Abstract: A process is provided for pressure casting a piston with a crown insert and a cavity. The process comprises casting crown down in a mould and, before casting, placing in the mould means for forming a crown insert and a soluble salt core forming a cavity in the piston. The salt core is held by the crown insert means to position the salt core in the mould so preventing the salt core moving during pressure casting.

Abstract: A component, for moulding glassware, is produced by forming a first mould, for moulding a first metal, placing an insert or inserts of a second, reinforcing metal within the first mould, casting the first metal in the first mould about the insert or inserts, and machining the casting to the desired final shape. The first metal may be cast iron, and the second metal may be a nickel cobalt alloy. The first moulds are designed so that the flow path of the first molten metal does not impinge directly on the second metal whereby the insert is prevented from being prematurely melted.

Abstract: A method and apparatus for producing a shaped composite article from a matrix material and a reinforcing material is disclosed wherein the composite article has predetermined physical and mechanical properties. As illustrated, the apparatus includes a matrix crucible (18) in which a matrix material is contained. A piston (30) is provided for maintaining and controlling the level of the matrix material (19) in the crucible (18) and for controlling the temperature of the matrix material by means of utilizing either a cooling coil (36) or a heating coil (40). A plurality of capillary tubes (26) are carried in a capillary plug (24) through which the reinforcing material is pulled during the process. Shape forming means includes a shape forming plate (42) having an opening (48) formed therein corresponding to the shape of the object being formed.

Abstract: The compound tool is made from a powder-metallurgically-prepared portion, establishing the wear-resisting zones onto which a carrier body is cast from steel.

Abstract: A bimetal flange connector (10) for connecting components (15) of a piping system such as fittings or pipe in which the bimetal flange connector (10) has a hub or preformed inset (12) of a first metal material compatible with the piping system components (15) enabling welding, brazing or other method to be utilized in connecting the inset (12) to the piping system component. The bimetal flange connector (10) has a rim (14) of a second metal material castable directly onto said inset (12). The rim (14) is retained on the inset (12) by a shrink fit on cooling, a metallurgical bond, a preformed retainer configuration of the inset or a combination of the foregoing. For certain combinations, of low carbon inset material and high carbon rim material, the inset (12) is prepared for the cast-on rim (14) by the interposition of a boundary layer (45) of carbon migration inhibiting material to prevent carbon migration from the cast-on rim (14) from adversely affecting the properties of the inset (12 ).

Abstract: Disclosed is a prefabricated pontic framework formed of a non-precious material and method to be used in making dental bridges. The prefabricated pontic framework comprises a plurality of pontic supports with a connecting bar mounted on opposed sides of each pontic support, such pontic framework being selected and cut to size for a particular bridgework situation.

Abstract: A metal casting system including novel process and apparatus wherein the shape of the casting is defined by a thin thermal degrading film supported by a particulate bed. A pattern having the shape of the desired casting is surrounded by the tight fitting film with one end of the pattern exposed. A particulate bed is tightly packed about the film-surrounded pattern. A reduced fluid pressure is established within the particulate bed relative to the pattern so that the surrounding film is tightly held by atmospheric pressure against the particulate bed and slightly released from the pattern. The pattern is removed from the surrounding film and leaves therein a cavity bounded by the film with the shape of the desired casting. The cavity is filled with molten metal for forming the desired casting simultaneously with the vaporization of the film. The present metal casting system is especially useful for the casting of cylindrical shapes using unique molds and a novel flask is provided for such a casting process.

Abstract: A continuous handling method and apparatus for conveying formed objects on a carrier from one work station to another includes an integrally molded carrier material which is molded or cast with the object and is used to carry the object from one station to another until it is severed therefrom.

Abstract: A core unit for use in casting a cylinder block of an internal combustion engine which core unit comprises a preformed cylinder liner which includes a cylindrical sidewall defining an interior bore and having a port in the sidewall. A first core unit is formed of a reducible material molded upon the preformed liner, which first core unit includes a first main core portion which partially occupies the bore and a port core portion which extends through the port. A second core unit is formed of the reducible material separately from the first core unit and is assembled upon the cylinder liner, which second core units includes a second main core portion in the bore and in mating alignment with the first main core portion, thereby forming a composite core assemblage. The composite core assemblage is placed into a cylinder block mold, and molten metal is caused to enter the cylinder block mold, thereby forming a cylinder block surrounding the composite core assemblage.