Abstract: A method for forming a heat exchanger is disclosed. The method includes the steps of forming a plurality of generally planar plate members from a sheet of material, each of the plate members being connected to an adjacent plate member by a deformable link. The method further includes forming a plurality of tube members by folding the plurality of plate members at the deformable links, inserting a fin member between adjacent tube members, and compressing the plurality of tube members and fin members under a predetermined load to form a heat exchanger core. The method also includes the steps of bending the folded deformable links against the core and brazing the core at a predetermined temperature. A heat exchanger manufactured according to this method is also disclosed.

Abstract: In a heat exchanger made of stacked tubular elements, the tubular elements are formed from pressed plates bearing on one another. The plates enclose between them a cavity which is connected via corresponding orifices to the cavity of the tubular element adjacent in each case. In order to fix the stacked plates in their position and reliably prevent slipping along the tubular element plane, all the plates of the heat exchanger are provided with a congruent fixing orifice, into which a fixing rod can be inserted. A method for manufacturing the heat exchanger is also disclosed.

Abstract: A heat exchanger formed from a plurality of adjacent, contiguous plate members is disclosed. The plate members are joined together by a first and second set of tabs, the tabs being configured to bend at predefined locations. The plates are folded in a bellows-like fashion to form a heat exchanger core. The bend zones provide proper plate-to-plate contact when forming the plate tubes as well as proper fin height spacing between adjacent pairs of plate tubes.

Abstract: A refrigerant tube for use in heat exchangers comprises a flat aluminum tube having parallel refrigerant passages in its interior and comprising flat upper and lower walls and a plurality of reinforcing walls connected between the upper and lower walls, extending longitudinally of the tube and spaced apart from one another by a predetermined distance. The reinforcing walls are each formed with communication holes for causing the parallel refrigerant passages to communicate with one anther therethrough. The flat aluminum tube is prepared from upper and lower two aluminum sheets by bending opposite side edges of the lower aluminum sheet to a raised form and joining the bent edges to the respective side edges of the upper aluminum sheet which is flat so as to form a hollow portion. The reinforcing walls are formed by joining to the inner surface of the upper wall ridges projecting inward from the lower wall.

Abstract: According to the present invention, the tube element includes a connecting portion for connecting the pair of core plates at an upstream air side, an extending portion extending from each of the connecting portions of the core plate at the upstream air side and having a fin connecting portion connected to the corrugated fin, and a further upstream end portion of the extending portion located at an upstream side of the fin connecting portion which is located away from the corrugated fin to form a predetermined gap with the corrugated fin so as to communicate with the air passage. The extending portion including the fin connecting portion closes the whole space between the tube elements and the adjacent corrugated fins at the more upstream air side of the refrigerant passage, so that the air entering between the tube elements and the adjacent corrugated fins can be substantially shut off.

Abstract: A refrigerant tube for use in heat exchangers comprises a flat aluminum tube having parallel refrigerant passages in its interior and comprising flat upper and lower walls and a plurality of reinforcing walls connected between the upper and lower walls, extending longitudinally of the tube and spaced apart from one another by a predetermined distance. The reinforcing walls are each formed with communication holes for causing the parallel refrigerant passages to communicate with one anther therethrough. The flat aluminum tube is prepared from upper and lower two aluminum sheets by bending opposite side edges of the lower aluminum sheet to a raised form and joining the bent edges to the respective side edges of the upper aluminum sheet which is flat so as to form a hollow portion. The reinforcing walls are formed by joining to the inner surface of the upper wall ridges projecting inward from the lower wall.

Abstract: A tab for joining together a plurality of adjacent, contiguous plate menders of a plate tube heat exchanger is disclosed. The tab comprises a generally planar web interconnecting adjacent plates. The web includes a first edge having a plurality of recesses disposed at predetermined locations therealong and a second edge having a plurality of recesses disposed opposite the plurality of recesses along the first edge. The plurality of recesses define first and second bend zones which provide proper plate-to-plate contact when forming the plate tubes as well as proper fin height spacing between adjacent pairs of plate tubes.