Abstract: The present invention involves a pack-off system for use in packing off an area of interest within a wellbore. The pack-off system comprises at least two packing elements disposed on a tubular body. The packing elements of the present invention comprise overlapping leaves which are pivotally mounted on the tubular body. The present invention further involves a method for using the pack-off system, wherein the packing elements are placed adjacent to an area of interest within a wellbore. The overlapping leaves of the packing elements are extended radially to effectively obstruct fluid flow in the annular space between the outermost portions of the packing elements and the wellbore. The bulk of the fluid introduced into the wellbore is trapped between the packing elements and is thereby forced into the area of interest.

Abstract: A subsurface annular safety barrier including a tubing disposed within a wellbore casing forming a casing-tubing annulus to allow fluid flow from and/or to a subterranean formation, and an annular barrier carried by the tubing and positioned in the casing-tubing annulus proximate the top of a formation, separating communication between the formation and the upper portion of the casing-tubing annulus above the annular barrier, wherein the annular barrier is set in an open position to allow fluid communication between the formation and the upper portion of the casing-tubing annulus and operationally activatable, without mechanical manipulation of a pipe string, to a closed position to prevent undesired fluid flow between the formation and upper portion of the casing-tubing annulus.

Abstract: The invention provides a running tool for a wellbore component. In one aspect, the tool includes a body having a longitudinal bore therethrough with an upper end for connection to a tubular run-in string and a selective attachment assembly for a wellbore component therebelow. A flow directing member is disposed in the bore and is movable between a first and second position. At a predetermined flow rate through the member, the member moves to the second position and directs fluid towards the selective attachment assembly, thereby causing the running tool to become disengaged from the wellbore component after the wellbore component has been actuated and fixed in the wellbore.

Abstract: A method of regulating flow through a first tubular structure in a well provides flow control by use of an expandable second tubular structure inserted into the first tubular structure and deformed therein. In a described embodiment, a liner has sealing material externally disposed thereon. Expansion of the liner within a screen assembly may be used to sealingly engage the liner with one or more well screens of the screen assembly, and may be used to regulate a rate of fluid flow through one or more of the well screens.

Abstract: The present invention generally relates to a method and apparatus for sealing a tubular. In one aspect, the apparatus is sealing apparatus for a downhole tool such as a bridge plug, packer, or frac-plug. In one embodiment, the present invention provides for a sealing apparatus having a body and a sealing system disposed about the body. The sealing apparatus further includes one or more extrusion rings disposed at each end of the sealing system. The sealing apparatus may also have a first cone to support the one or more extrusion rings and a second cone expandable over the first cone. A slip member is disposed adjacent the second cone at each end of the sealing system. Upon actuation, the sealing apparatus expands the sealing system and causes the slip member to fold outward and engage the tubular. The sealing apparatus is functionally expandable to at least 25% diametrically to seal the tubular.

Abstract: A well completion has an expanded tubing portion and an unexpanded tubing portion. A seal is provided on the unexpanded portion. In another embodiment, an expandable tubing is provided and a gravel pack operation is performed.

Abstract: A non-metallic element system is provided which can effectively seal or pack-off an annulus under elevated temperatures. The element system can also resist high differential pressures without sacrificing performance or suffering mechanical degradation, and is considerably faster to drill-up than a conventional element system. In one aspect, the composite material comprises an epoxy blend reinforced with glass fibers stacked layer upon layer at about 30 to about 70 degrees. A downhole tool, such as a bridge plug, frac-plug, or packer, is also provided. The tool comprises a first and second support ring having one or more tapered wedges, a first and second expansion ring, and a sealing member disposed between the expansion rings and the support rings.

Abstract: An apparatus and method for opposing pressure-induced forces acting on a mandrel of a downhole tool. The apparatus and method are particularly suited for use with a packer and include a piston engageable with the mandrel. Forces placed upon the piston by pressure communicated from the tubing bore are transferred to the mandrel.

Abstract: The present invention generally relates to an apparatus and method for operating a tool in a wellbore. In one aspect, the apparatus includes a hydraulically operated tool and a wellbore tubular both in communication with a pressure sensing line. The hydraulically operated tool is responsive to a combination of a fluid pressure in the pressure sensing line and a manipulation of the wellbore tubular, such response causing the tool to operate within the wellbore. In another aspect, the invention provides a method for anchoring a well tool in a wellbore. The method includes the steps of lowering the well tool into the wellbore on a tubular string, flowing fluid through the tubular string to begin anchoring the well tool, and manipulating the tubular string to complete the anchoring of the well tool.

Abstract: A hydraulically operated setting tool for use in setting a plug or other component in a wellbore, and which is responsive to a supply of input actuating pressure to actuate the tool. An elongate tool housing has an inlet to receive the supply of actuating pressure, and an actuator element is axially displaceable relative to housing and also engageable with the plug or other component to set and release the component with respect to the wellbore. A pressure multiplier arrangement includes a hydraulically operated low pressure and high volume output piston which performs initial loading of the tool, and a high pressure, low volume output piston which provides a multiplied hydraulic force applied to the actuator element to set the plug or other component in a required position in the wellbore.

Abstract: A packer that is usable with a subterranean well includes an assembly to circumscribe one out of multiple tubular arrays that are inserted through the packer. The packer also includes a member that is separable from the assembly to configure the assembly for connection to the tubular array. The member includes a first seal between the member and the tubular array and a second seal that is located between the member and the shell. The first seal is separate from the second seal. The assembly includes a slip to engage a casing of the well and a sealing element to seal an annulus of the well.

Abstract: A system and method is provided for pressure testing a tubing string. A valve is utilized within the tubing string to enable selective application of pressure in the tubing above the valve. However, between pressure tests, the valve may be opened to allow fluid flow into the tubing. Thus, the tubing string may readily be moved, for example, downhole into a wellbore with periodic application of pressure to test the tubing.

Abstract: Downhole wellbore tools are actuated by electrically controllable fluids energized by a magnetic field for example. When energized, the viscosity state of the fluid may be increased by a degree depending on the fluid formulation. Reduction of the controllable fluid viscosity by terminating a magnetic field acting upon the fluid may permit in situ wellbore pressure to displace a tool actuating piston. Displacement of the tool actuating piston is prevented by the controllable fluid in a viscous state. The viscous state of the fluid is energized by a magnetic field environment. When the field is de-energized, the controllable fluid viscosity quickly falls thereby permitting the fluid to flow through an open orifice into a low pressure receiving volume. In an alternative embodiment of the invention, an expandable volume fluid may be used against a slip actuating element in the same manner as a fluid pressure motor.

Abstract: In a release system for a packer the release ring is minimally exposed in the wellbore and is actuated by a release tool, which comprises a collet and cone with a relative movement feature. In the preferred embodiment, the release ring has alternating cuts and a built in radially outward bias. The ring is held in locked position by bands, which are broken by the action of the releasing tool.

Abstract: A wellbore packer and slip combination for production tubing and the like comprises a plurality of slip elements that are caged together around the periphery of a cylindrical mandrel. An axially displaced actuator simultaneously engages all of the elements to ramp one end of all elements against a casing wall. After the one end of the slip and packer unit is set, further displacement of the actuator expands the other end of the elements against the casing wall. The packer and slip assembly may be retracted and recovered by a simultaneous lift and rotation of the tool string.

Abstract: A packer for use in extreme service applications comprises a radially expandable packing element, a plurality of slip members above the packing element and a plurality of slip members below the packing element. The slip members are each provided with corresponding setting cones disposed adjacent thereto for radially expanding the slips. In addition, a scoop for use in extreme service application includes a double slot-and-pin locking mechanism for engaging the scoop and lock ring retainer.

Abstract: A packer for use inside a casing of a subterranean well includes a resilient element, a housing and a rupture disc. The resilient element is adapted to seal off an annulus of the well when compressed, and the housing is adapted to compress the resilient element in response to a pressure exerted by fluid of the annulus of a piston head of the housing. The housing includes a port for establishing fluid communication with the annulus. The rupture disc is adapted to prevent the fluid in the annulus from entering the port and contacting the piston head until the pressure exerted by the fluid exceeds a predefined threshold and ruptures the rupture disc.

Abstract: A wellbore packer and slip combination for production tubing and the like comprises a plurality of slip elements that are caged together around the periphery of a cylindrical mandrel. An axially displaced actuator simultaneously engages all of the elements to ramp one end of all elements against a casing wall. After the one end of the slip and packer unit is set, further displacement of the actuator expands the other end of the elements against the casing wall. The packer and slip assembly may be retracted and recovered by a simultaneous lift and rotation of the tool string.

Abstract: The invention discloses methods of, as well as apparatus and systems for, perforating and treating multiple intervals of one or more subterranean formations intersected by a wellbore by deploying a bottom-hole assembly (“BHA”) having a perforating device and a sealing mechanism within said wellbore. In one embodiment, the perforating device has no washing fluid flow passage provided therethrough. In another embodiment, an erosive jet device is used to perforate at least one interval of said one or more subterranean formations. In yet another embodiment, the BHA has at least one pressure equalization means that establishes pressure communication between the portions of the wellbore above and below the sealing mechanism. In another embodiment, the BHA comprises a perforating device and a sealing mechanism, wherein the perforating device is positioned below the sealing mechanism.

Abstract: The present invention provides an apparatus and method for sealing and/or anchoring against the inside surface of an outer tubular. In one embodiment, a radially expandable sleeve has at least one radially expandable separate rings located there about. The at least one ring is capable of radical expansion without appreciable deformation of the at least one edge for improved engagement between the at least one edge and the inside surface of the outer tubular. In another embodiment, the present invention provides an inflatable metal to metal seal packer that is able to accommodate out of round casing.

Abstract: A hydrostatically set packer is disclosed. The actuating piston is locked for run in by a lock sleeve and lock dog arrangement. When the desired depth is reached well pressure is built up to break a rupture disc to allow hydrostatic pressure to act on one side of a lock sleeve. The other side of the lock sleeve is exposed to a chamber under atmospheric or low pressure. Movement of the lock sleeve releases the lock dog allowing piston movement to set the packer. The lock sleeve has a labyrinth seal so that seal leakage below a predetermined level will not prematurely activate the piston lock and prematurely set the packer. A variety of designs for the labyrinth are described.

Abstract: A release system for a packer is disclosed. The release ring is minimally exposed in the wellbore and is actuated by a release tool, which comprises a collet and cone with a relative movement feature. In the preferred embodiment, the release ring has alternating cuts and a built in radially outward bias. The ring is held in locked position by bands, which are broken by the action of the releasing tool.

Abstract: A releasable packer has a control line therethrough. A hydraulic release mechanism of the packer is controlled from the surface by application of flow and pressure. A modification of the packer and release mechanism using resettable collets and return springs allows multiple sets and releases of the packer.

Abstract: An apparatus and method for installing and removing packer assemblies from a subterranean well. A packer assembly has a stop that prevents the seal assembly from relaxing. The stop is cut axially by use of a chemically reactive cutter device lowered into the well and activated by use of conventional wire line equipment. Once cut, the seal assembly on the packer is allowed to relax and can be removed intact from the well.

Abstract: A wellbore packer and slip combination for production tubing and the like comprises a plurality of slip elements that are caged together around the periphery of a cylindrical mandrel. An axially displaced actuator simultaneously engages all of the elements to ramp one end of all elements against a casing wall. After the one end of the slip and packer unit is set, further displacement of the actuator expands the other end of the elements against the casing wall. The packer and slip assembly may be retracted and recovered by a simultaneous lift and rotation of the tool string.

Abstract: A selectively released well tool anchor has a tubular wicker shoe cage and a tubular setting sleeve in sliding assembly over a tubular mandrel. The wicker shoe cage confines a plurality of independent wicker shoes. The tubular setting sleeve has a conical slip face that is loosely meshed with the shoe cage by a plurality of collet fingers extended from the conical slip face into meshed engagement with detents in the shoe cage. The collet fingers are secured within the detents for well run-in by calibrated shear fasteners. Slip faces on the several wicker shoes are aligned with the conical slip face to effect a radial displacement of the wicker shoes by an axial translation of the setting sleeve relative to the shoe cage. However, no relative axial translation may occur until sufficient axial compressive force between the shoe cage and setting sleeve is imposed to shear the calibrated fasteners.

Abstract: A downhole packer is provided for sealing an annulus between first tubing located within larger diameter second tubing. The packer comprises a mandrel for coupling to the first tubing, the mandrel having a wall defining a main through bore and a plurality of smaller diameter through bores for receiving control lines. A seal arrangement is located on the mandrel and is configurable, in a set configuration, to form a seal with the surrounding larger diameter second tubing. A slip arrangement is located on the mandrel and is configurable, in a set configuration, to engage the surrounding larger diameter second tubing.

Abstract: A running tool is used to install a tubing hanger without entangling the continuous control lines. The tubing hanger running tool is made up of a central mandrel, an outer housing, a setting member, and an actuator. The mandrel has a lower end for securing to a tubing hanger. The outer housing surrounds the mandrel and is connected to the setting member. The actuator moves the setting member axially with respect to the mandrel so that the setting member can set the lock element on the tubing hanger, securing the tubing hanger to the tubing head. The setting member has openings which allow the control lines from the tubing hanger to be fed through to the outside of the running tool so that they are not entangled during the placement of the tubing hanger.

Abstract: The invention provides an apparatus and method for perforating and treating multiple intervals of one or more subterranean formations intersected by a wellbore by deploying a bottom-hole assembly (“BHA”) having a perforating device and at least one sealing mechanism within said wellbore. The BHA may be deployed in the wellbore using a tubing string or cable; or alternatively, the BHA may be deployed using a tractor system attached directly to the BHA. The perforating device is used to perforate the first interval to be treated. Then the BHA is positioned within the wellbore such that the sealing mechanism, when actuated, establishes a hydraulic seal in the wellbore to positively force fluid to enter the perforations corresponding to the first interval to be treated. A treating fluid is then pumped down the wellbore and into the perforations created in the perforated interval.

Abstract: The invention provides an apparatus for actuating a downhole tool by utilizing a pressure differential created by fluid flowing through a conduit. The conduit is in communication with a pressure sensing line that is selectively exposable to areas of the conduit having different pressures. By exposing the pressure sensing line to a portion of the conduit having a predetermined pressure therein, the pressure sensing line causes actuation of a hydraulic tool therebelow.

Abstract: The present invention provides a hydraulic actuator adapted for use in downhole well applications that enables control of several hydraulic devices from a single control line.

Abstract: A downhole tool includes an improved expandable, elastomeric component having a pre-disposed expansion profile. The expansion profile is pre-disposed by surrounding at least a portion of the elastomeric component with a shaping tool having an inner diameter that defines a profiled limit. Fluid under pressure is applied to the elastomeric component for expanding it into contact with the inner diameter of the shaping tool. The pressure of the fluid may be reduced to allow the elastomeric component to return generally to its original shape.

Abstract: An apparatus (100) for actuating a hydraulically controllable device (102) disposed in a wellbore is disclosed. The apparatus (100) comprises a downhole hydraulic fluid source (134), a hydraulic fluid passageway (136) providing a communication path between the downhole hydraulic fluid source (134) and the hydraulically controllable device (102), a valve (144) disposed within the hydraulic fluid passageway (136) and a downhole electronics package (138). The downhole electronics package (138) receives a signal from the surface to operate the valve (144) from the closed position to the open position such that hydraulic pressure from the downhole hydraulic fluid source (134) actuates the hydraulically controllable device (102).

Abstract: An expandible packer provides a crescent-shaped cross-sectional area for more and larger diameter data cable and fluid control conduits by eccentrically offsetting the packer mandrel relative to the expandable element. The expandible element of the packer eccentrically surrounds the mandrel to provide an eccentric volume zone between the packer collars. One or more data cable or fluid carrier conduits may be laid between the collars within this eccentric zone, all of greater diameter than would be possible within an annulus between two concentric mandrels. The eccentric zone conduits are secured and protected by a compliant filler material such as rubber or other elastomer that is applied around and between the control conduits within the eccentric zone. This filler material is trimmed or cast to a substantially cylindrical surface about an axis that is substantially coextensive with the expandable element axis.

Abstract: A packer for use inside a casing of a subterranean well includes a resilient element, a housing and a rupture disc. The resilient element is adapted to seal off an annulus of the well when compressed, and the housing is adapted to compress the resilient element in response to a pressure exerted by fluid of the annulus of a piston head of the housing. The housing includes a port for establishing fluid communication with the annulus. The rupture disc is adapted to prevent the fluid in the annulus from entering the port and contacting the piston head until the pressure exerted by the fluid exceeds a predefined threshold and ruptures the rupture disc.

Abstract: An apparatus (100) for actuating a hydraulically controllable device (102) disposed in a wellbore is disclosed. The apparatus (100) comprises a downhole hydraulic fluid source (134), a hydraulic fluid passageway (136) providing a communication path between the downhole hydraulic fluid source (134) and the hydraulically controllable device (102), a valve (144) disposed within the hydraulic fluid passageway (136) and a downhole electronics package (138). The downhole electronics package (138) receives a signal from the surface to operate the valve (144) from the closed position to the open position such that hydraulic pressure from the downhole hydraulic fluid source (134) actuates the hydraulically controllable device (102).

Abstract: A packer for use inside a casing of a subterranean well includes a resilient element, a housing and a rupture disc. The resilient element is adapted to seal off an annulus of the well when compressed, and the housing is adapted to compress the resilient element in response to a pressure exerted by fluid of the annulus of a piston head of the housing. The housing includes a port for establishing fluid communication with the annulus. The rupture disc is adapted to prevent the fluid in the annulus from entering the port and contacting the piston head until the pressure exerted by the fluid exceeds a predefined threshold and ruptures the rupture disc.

Abstract: A hydraulically controlled packer for an oil or gas well is disclosed that is capable of being hydraulically unset. One embodiment of the invention is capable of being hydraulically unset prior to locking thus allowing fine tuning of packer location in relation to oil-bearing strata. Other embodiments of the invention are capable of being hydraulically unlocked and unset for further use within the oil or gas well without being withdrawn to the surface for reassembly. The invention may be used in downhole well tools other than packers.

Abstract: A packer for use inside a casing of a subterranean well includes a resilient element, a housing and a rupture disc. The resilient element is adapted to seal off an annulus of the well when compressed, and the housing is adapted to compress the resilient element in response to a pressure exerted by fluid of the annulus of a piston head of the housing. The housing includes a port for establishing fluid communication with the annulus. The rupture disc is adapted to prevent the fluid in the annulus from entering the port and contacting the piston head until the pressure exerted by the fluid exceeds a predefined threshold and ruptures the rupture disc.

Abstract: Apparatus and associated methods are provided which facilitate underbalance drilling and completion of wells. In a described embodiment of a well control valve, the valve is opened and closed when a drill string is displaced therethrough. A shifting device is carried on a drill bit and deposited in the valve when the drill string enters and opens the valve. The valve is closed and the shifting device is retrieved from the valve when the drill string is tripped out of the well. A packer hydraulic setting tool usable in conjunction with the well control valve in underbalanced completions is also provided.

Abstract: A method and apparatus for anchoring a tool within a cased borehole wherein at least one piston connected with respect to the tool includes an associated anchor shoe. The anchor shoe has a penetration means, such as a plurality of wheels having a sharp outer periphery, for engagement with the cased borehole. A packer having a rigid component, such as a plurality of concentric rings, is connected with respect to the tool, opposite the piston. The packer may also have a sealing member for creating a sealed engagement between the tool and the cased borehole. When the piston is extended, the anchor shoe contacts the cased borehole and centers the tool with respect to the cased borehole. When the piston is extended, the packer also engages the cased borehole and maintains the position of the tool as well as creating a sealed connection between the tool and the cased borehole.

Abstract: Apparatus and methods are provided for anchoring within tubular structures and releasing therefrom. A packer capable of withstanding very large combined loads and differential pressures is provided with multiple dual slips. The packer uniquely distributes forces resulting from the loads and differential pressures among its slips, thereby minimizing damage to the tubular structure. In addition, the packer includes a debris barrier and a release device which permit convenient retrieval of the packer.

Abstract: An activating means for activating a down-hole tool incorporates a magnet, which may include an attracting magnet (12) and a repelling magnet (13), and which may move under hydraulic pressure from an active position at which it causes a trigger, valve (8) or spring to be energised to a non active position at which the tool is not activated, the activating means thereby utilising hydraulic pressure without requiring hydraulic ports in the liner or mandrel.

Abstract: An improved apparatus for transmitting signals through a well tool is provided. In a broad aspect, the present invention is a communication conduit in a well tool comprising: a cylindrical mandrel having a longitudinal bore therethrough, an inner diameter, an outer diameter, and an outside circumference; a well tool attached to the outside circumference of the cylindrical mandrel; and at least one signal transmitting passageway positioned in the mandrel between the inner diameter and the outer diameter. In a specific embodiment, the well tool may be a packer. The at least one signal transmitting passageway may be used as a carrier for electrical or fiber optic conductors, or it may be a pressure retaining member whereby pressurized hydraulic fluid may be passed through to a device below the well tool without interruption.

Abstract: Well completion apparatus and associated methods of completing wells provides repositioning of sand control screens and perforating guns without requiring movement of a packer in the wellbore. In a preferred embodiment, a well completion apparatus has a packer, a release apparatus, a telescoping expansion joint, a ball catcher, a sand control screen, and a perforating gun. In another preferred embodiment, a well completion method includes the steps of lowering a packer, release apparatus, telescoping expansion joint, ball catcher, sand control screen, and perforating gun into a well, perforating the wellbore casing, dispensing a sealing ball into the release apparatus, applying pressure to release the release apparatus, and applying pressure to expand the telescoping joint.

Abstract: Completion method for avoiding formation impairment in the completion of a wellbore by anchoring and activating a plug at a selected position in the wellbore to seal off a selected portion of the wellbore from other portions of the wellbore. The plug is positioned at the selected position in the wellbore and anchored at that position. A seal in the plug is then activated such that fluid cannot pass the plug. Other parts of the wellbore can then be operated at different pressures than the isolated part of the wellbore without impairment of the formation resulting from the loss of well fluids into the formation.

Abstract: A ratchet/release mechanism for a retrievable well apparatus and a retrievable well apparatus includes a split ratchet ring engaging threads on a mandrel. Split ring wedge members engage an inclined end of the ratchet ring to maintain the ratchet ring in engagement with the mandrel. The wedge members are prevented from radial outward movement by a sleeve. A resilient elastomer ring is positioned between the ratchet ring and an internal shoulder on the sleeve. The ring compresses to enable the inclined end of the ratchet ring to slide up the wedge members upon movement of the mandrel in a first direction. The release of the ratchet ring is effected by moving the sleeve. When the wedge members are no longer confined by the sleeve they move radially away from the ratchet ring allowing the ratchet ring to disengage from the mandrel.

Abstract: A new fill valve for use in cementing operations in a wellbore extending down into the earth has been invented, the fill valve having a tubular housing having a valve seat, a valve member slidably mounted in said tubular housing, a spring for biasing said valve member towards a closed position, the valve member having a head engageable with the valve seat of the tubular housing to close the valve, selectively releasable apparatus for releasably maintaining the fill valve in an open position, the selectively releasable apparatus including a shear ring breakable in response to pressure thereon, a slider movably disposed in a slider housing mounted in the tubular housing, a lower end of the slider initially projecting down and out from the slider housing and abutting a top end of the valve member and preventing the valve member from moving, a top end of the slider abutting the shear ring, the slider prevented initially from moving by the shear ring, the slider movable in response to pressure of fluid in the well

Abstract: A diverter body having an upper portion, a central portion and a lower portion is secured to the upper end of a riser and lands in a housing. The central portion has lateral flow openings that axially align with a lateral flowline outlet in the housing. A pair of identical gallery seals locate above and below the lateral flowline outlet. The upper gallery seal is located between the upper portion, the central portion and the housing. The upper gallery seal has upper and lower metal rings and a central elastomer sandwiched therebetween. An outer diameter of the elastomer seals against the housing bore. The rings are symmetric and are mated to the elastomer along interfaces which are S-shaped in cross-section to form shoulders. The shoulders face radially inward. An annular cavity and a pair of flexible annular lips are formed along the inner diameter portion of the elastomer. A passage extends through the diverter bodies and communicates with the cavity.

Abstract: A coiled tubing completion system is provided with a plurality of completion apparatus, all of which is designed flush with the diameter of the coiled tubing outside diameter for avoiding upsets and are flexible, spoolable on a coiled tubing reel and having through bores large enough to pass wireline tools for performing other operations. The spoolable coiled tubing system may use standard coiled tubing well control equipment and can be used in live wells. The flush, flexible, spoolable and through bore completion equipment may include a tubing retrievable safety valve, an annular control valve, concentric gas lift valves, a zone packer, a landing nipple, a sliding sleeve, and may include at the end a non-flexible but flush and open bore production packer and pump out plug. The completion system may be retrieved through a retrieval system.