Abstract: A tubular expansion system is configured to expand a tubular in a wellbore. The expansion system may include an expandable tubular having a lower section and an upper section; a first expansion member configured to expand the lower section; and a second expansion member configured to expand the upper section. The upper section may be expanded to have an inner diameter greater than an inner diameter of the expanded lower section. The second expansion member may be engaged and moved by the first expansion member and/or one or more support members to expand the upper section.

Abstract: The present invention relates to sealing method for sealing a zone of a casing in a well, the zone comprising several leaks, perforations and/or weakened casing parts, or other irregularities having a casing characteristic which, when measured, is found to be outside a predetermined interval. The sealing method comprises the steps of measuring the characteristics of the casing, determining a position of the zone, determining an extent of the zone in a longitudinal direction of the casing, determining a part of the zone and an extent of the part whose casing characteristic when measured is within the predetermined interval, the part extending in the longitudinal direction of the casing, positioning a first liner overlapping the first area of the part of the casing, positioning a second liner overlapping the second area of the part of the casing, expanding the first liner, and expanding the second liner.

Abstract: A wiping device including a resilient body having a wiping surface. A support member is convertible between a first shape defined by a first center line of the support member and a second shape defined by a second center line of the support member. The support member is disposed relative to the resilient body to enable the resilient body to take a first set of dimensions when the support member is in the first shape and a second set of dimensions when the support member is in the second shape. A method of using a wiping device is also included.

Abstract: A probing cable for deployment inside a pipe formation has a resiliently deformable tip member which extends from the end of the cable at an angle from the length direction of the cable. The tip member helps to guide the probing cable around corners and junctions in the pipe formation.

Abstract: An apparatus for carrying and releasing a liner downhole includes a tubular body; a latching member attached to the tubular body for coupling with the liner; and a release sleeve disposed between the tubular body and the latching member, wherein the release sleeve is axially movable relative to the tubular body to allow the latching member to disengage from the liner.

Abstract: Herein disclosed is an assembly comprising an expandable tubular; a section of multiple O rings placed circumferentially over the tubular; and an adhesive between the O rings. In some embodiments, the multiple O rings are made of rubber or a rubber-like material. In some embodiments, the diameter of the O rings is determined by the expanded outer diameter (OD) of the tubular. In some embodiments, the adhesive is compressible and expandable. In some embodiments, the adhesive is able to withstand temperatures and chemicals found in downhole conditions. Also disclosed herein is a method of applying seals on an expandable tubular comprising: providing an expandable tubular; placing a section of multiple O rings circumferentially over the tubular; and applying an adhesive between the O rings.

Abstract: Expansion tools used to centralize a casing-casing annulus in a wellbore. Providing an elongate body having a first force multiplier case coupled to an expansion tool case. A piston may be arranged within the first force multiplier case and configured to translate axially therein. A ram may be arranged within the expansion tool case, the ram being coupled to the piston and configured to translate axially within the expansion tool case in response to a force applied by the piston. One or more lug assemblies are arranged within the expansion tool case and configured to radially expand once engaged by the ram as the ram translates axially.

Abstract: A method for centralizing an inner casing within an outer casing includes introducing an expansion tool into the inner casing, the expansion tool having an elongate body having a first force multiplier case coupled to an expansion tool case. A piston is arranged within the first force multiplier case and is actuated to move the piston axially in a first direction. A ram is arranged within the expansion tool case and engaged with the piston while moving in the first direction. One or more lug assemblies are arranged within the expansion tool case and are radially expanded with the ram as the ram axially translates in the first direction. The inner casing is plastically deformed with the one or more lug assemblies, which generate a corresponding one or more lugs in the inner casing configured to engage an inner surface of the outer casing.

Abstract: A casing window assembly for completion of a lateral wellbore. The casing window assembly includes a tubular casing sleeve with a casing window and an inner sleeve releasably secured within the casing sleeve at a pre-released position adjacent the casing window.

Abstract: A tubular string is advanced with a bottom hole assembly as the hole is drilled and reamed in a desired direction with the aid of directional drilling equipment adjacent the bit. When the advanced tubular forms the desired lap to the existing tubular, the assembly can be configured to cement the tubular and expansion can then be accomplished to fill the annular space and enhance the cement bonding. The expansion equipment can create a bottom bell on the expanded tubular and expand the top end into a bell of the existing tubular so that a monobore is created as the process is repeated with each added string. Numerous variations are contemplated for each single trip including but not limited to the direction of expansion, whether cementing or expansion occurs first, reforming folded tubing in the hole as well as the nature of the expansion tool and pressure control when drilling.

Abstract: Disclosed is an expansion assembly and method to expand tubulars. In embodiments, an expansion assembly for disposition in a wellbore includes an expandable tubular and an expansion tool that has a swage and a thruster. In addition, the expansion tool has a front anchor assembly that has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: The present invention provides a system for anchoring an expandable tubular to a borehole wall. The system comprises a support member having a first end fixed relative to the outside of the tubular and a second end comprising a ramping surface. An anchor member has a first end fixed relative to the outside of the tubular and a second end extending toward the support member, said second end being movable relative to the outside of the tubular. Said support member includes a ramp surface that tapers in the direction of said anchor member. Expansion of the portion of the expandable tubular between the first support end and the first anchor end causes the axial device length to shorten, wherein the difference in length is sufficient to cause the second anchor end to move radially outward and engage the borehole wall as a result of engagement with said ramping surface.

Abstract: The present invention provides a system for anchoring an expandable tubular to a borehole wall. The system comprises a support member having a first end fixed relative to the outside of the tubular and a second end comprising a ramping surface. An anchor member has a first end fixed relative to the outside of the tubular and a second end extending toward the support member, said second end being movable relative to the outside of the tubular. Said support member includes a ramp surface that tapers in the direction of said anchor member. Expansion of the portion of the expandable tubular between the first support end and the first anchor end causes the axial device length to shorten, wherein the difference in length is sufficient to cause the second anchor end to move radially outward and engage the borehole wall as a result of engagement with said ramping surface.

Abstract: An expandable tubular to be used within geologic structures and a method of manufacturing thereof has a substantially tubular shaped member with an axis extending therethrough. The tubular member has one or more helical member formed within a wall of the tubular member, and the helical member may be defined about the axis of the tubular shaped member. Further, a plurality of elongated perforations are formed within the wall of tubular member, and the tubular member is compressible from a larger diameter to a smaller diameter. When compressed, the tubular member stores expansive energy within the wall, in which the tubular member may then expand back to a larger diameter when the expansive energy is released.

Abstract: Downhole apparatus comprises a base pipe and a plurality of non-concentric pressure deformable chambers mounted externally on the pipe. The chambers may be inflated to increase the diameter of the apparatus and engage and support a surrounding bore wall.

Abstract: An expandable downhole tool for use in an oil well, including a flexible member rolled into a helix and comprising first and second lateral edges on opposing lateral ends of the member. The flexible member is selectively changeable between a compressed configuration wherein the transverse cross-section of the flexible member has a first diameter, and an expanded configuration wherein the transverse cross-section of the flexible member has a second diameter, the second diameter larger than the first diameter.

Abstract: A system for anchoring an expandable tubular to a borehole wall comprises a support member having a first end fixed relative to the outside of the tubular and a second end comprising a ramping surface. An anchor member has a first end fixed relative to the outside of the tubular and a second end extending toward the support member, the second end being movable relative to the outside of the tubular. The support member includes a ramp surface that tapers in the direction of the anchor member. Expansion of the portion of the expandable tubular between the first support end and the first anchor end causes the axial device length to shorten, wherein the difference in length is sufficient to cause the second anchor end to move radially outward and engage the borehole wall as a result of engagement with the ramping surface.

Abstract: Well conduit system and methods using a first outer conduit wall and at least one second inner conduit wall positioned through a wellhead to define an annulus with radial loading surfaces extending across the annulus and radially between at least two of the conduit walls to form passageways through subterranean strata concentrically, wherein an inner pipe body of greater outer diameter is inserted into an outer pipe body of lesser inner diameter by elastically expanding the circumference of the outer pipe body and elastically compressing the circumference of the inner pipe body, using a hoop force exerted therebetween. Releasing the hoop force after insertion will release the elastic expansion and compression of the pipe bodies to abut the radial loading surfaces within the annulus for sharing elastic hoop stress resistance and thereby forming a greater effective wall thickness, capable of containing higher pressures than the conduit walls could otherwise bear.

Abstract: A material that dissolves or disintegrates is secured to an inside surface of tubular goods before swaging or expansion takes place. The material remains in position as the swaging occurs and post expansion is removed leaving a recess of a desired shape to function for a variety of purposes depending on its shape and location. At the end of a tubular it can serve as a bell into which the next string is expanded for a monobore completion. In other locations in a tubular it can function as a landing collar for a variety of tools. It can also function as a seal bore as the added material is removed preferably with water. The preferred material is an alloy of aluminum, tin and zinc.

Abstract: A down hole well tool (3) for installing a casing/liner (1) in a well bore (2), wherein the down hole well tool comprises a tool unit comprising at least one first fluid conduit (6) and a return fluid conduit (5) in use forming an annulus between the tool unit and the casing/liner. The tool unit further comprises at least one piston (7a, 7b) in the annulus dividing the annulus into annulus spaces (8a, 8b, 8c). At least two expansion modules (9a, 9b) for the expansion of the casing are positioned displaced in the axial direction of the casing. The expansion modules are arranged to be moved relative to each other in the axial direction of the casing.

Abstract: A down hole well tool for installing a casing or liner in a well bore includes a tool unit and an expansion module for expansion of the casing or liner. The expansion module has at least two sets of rolling means arranged along an axial direction of the expansion module, and each set of rolling means is provided at an outer circumference of the expansion module. The diameter of the rolling means decreases at least between the two sets along the expansion module, providing the expansion module with a decreasing diameter in an axial down hole direction of the well bore.

Abstract: The present invention relates to a downhole system (100) for sealing an opening (2) in a wall of a well tubular structure in a borehole (4) downhole by means of a downhole tubular assembly (1), comprising the downhole tubular assembly comprising an expandable tubular part (5) having an inner face (6) and an unexpanded expandable tubular thickness in an unexpanded state, and a helical spring (7) having a helical inner diameter, a radial helical spring thickness and a helical outer diameter in an unexpanded state, the helical spring being arranged inside the expandable tubular part and substantially concentrically with the expandable tubular part, an expansion tool (9) for expanding the tubular assembly inside the well tubular structure (3) in one direction, the expansion tool comprising an expansion part having a diameter, and the expansion tool being arranged substantially on an axis which is concentric and longitudinal with the tubular assembly, and positioned in a first position, wherein the expandable tubu

Abstract: An expandable translating joint comprises a first expandable tubular member having a lower end with a recessed inner wall portion and a second expandable tubular member having an upper end with a recessed outer wall portion. The second expandable tubular member is partially disposed within the first expandable tubular member such that the recessed inner wall portion at least partially surrounds the recessed outer wall portion. A retainer is coupled to the recessed inner wall portion of the first expandable tubular member and disposed within the recessed outer wall portion of the lower second expandable tubular member. An expansion cone is operable to move axially through and radially expand the first and second expandable tubulars. The first expandable tubular can translate relative to the second tubular member both before and after expansion.

Abstract: A method of connecting a first tubular member to a second tubular member located in a wellbore, the second tubular member including an upper end portion which has a greater diameter than the diameter of the first tubular member, the method comprising: lowering the first tubular member into the wellbore until the first tubular member is located at least within the bore of the upper end portion of the second tubular member; and expanding the first tubular member until the first tubular member is sealingly connected to the second tubular member.

Abstract: Expandable seals have one or more conforming ribs to facilitate creation of a seal to a sealing surface disposed in the well. The conforming ribs comprise a core of material either capped, partially covered by, or entirely covered by a ring. The ring can be formed of a metal that is softer than the metallic core material of each rib. Suitable metals forming the rings include copper formed by metal spun methods. Disposed adjacent to the rings are one or more sealing elements. By moving the rings into the sealing surface during expansion of the expandable seals, the rings close the extrusion gaps between the internal surface of the casing and the expanded tubular member ribs. The rings better conform to the sealing surface of the casing, thereby facilitating the creation of the seal between this sealing surface and each of the sealing elements.

Abstract: Herein disclosed is a method of applying at least one aggregate to a tubular, comprising attaching the at least one aggregate to a flexible sheet; wrapping the flexible sheet around the tubular with the at least one aggregate between the sheet and tubular. Herein also disclosed is an assembly comprising a tubular, at least one aggregate, and a flexible sheet wrapped around the tubular with the at least one aggregate between the tubular and the sheet. In an embodiment, the at least one aggregate is adhered to the sheet by a first adhesive and the at least one aggregate is adhered to the tubular by a second adhesive, wherein the second adhesive has a higher adhering strength than the first adhesive. In an embodiment, the flexible sheet is removed and the at least one aggregate remains attached to the tubular. The use of such an assembly is discussed.

Abstract: The present invention generally relates to an apparatus and method for expanding an expandable tubular assembly in a borehole. In one aspect, a system for expanding a tubular having an anchor portion in a borehole is provided. The system includes a running tool configured to position the tubular in the borehole. The running tool including a first expander configured to activate the anchor portion by expanding the tubular to a first diameter. The system further includes a second expander configured to expand the tubular to a second larger diameter, wherein the second expander is movable between a retracted position and an expanded position. In another aspect, a method of expanding a tubular having an anchor portion in a borehole is provided.

Abstract: An apparatus for isolating at least a portion of a tubular for use in a wellbore comprising a first, inner tubular in the form of carrier tube and a second, outer tubular in the form of protective shroud, coupled to the carrier tube. One or more aperture is provided in a wall of the carrier tube for permitting fluid transfer through the tube and one or more aperture is provided to permit fluid transfer through the shroud. A sealing layer is disposed on a surface of the shroud, the sealing layer defining a first configuration permitting fluid flow through the apertures and, on exposure to a selected reactant, adopting a second configuration to restrict fluid flow through the apertures, the sealing layer adapted to return from the second configuration to the first configuration where concentration of the selected reactant falls below a selected threshold.

Abstract: A device for anchoring in a casing in a borehole in the ground. The device comprises a shaft oriented in an axial direction, the shaft having a torque transfer section. The torque transfer section has axially oriented outer cam surfaces extending radially outwardly in a rotational sense. The shaft further has a plurality of clamping bodies circumferentially distributed around the torque transfer section with a limited movability relative to the torque transfer section in rotational sense and in radial directions. The clamping bodies each have an inner, axially oriented clamping body surface facing one of the cam surfaces of the torque transfer section and an outer surface defining a segment of a cylinder coaxial with said shaft.

Abstract: An expandable device comprising a plurality of expandable cells. The cells may be bistable cells or other types of cells that are expanded from a contracted position towards an expanded position. Additionally, the cells may be combined with locking mechanisms to hold the structure in an expanded position.

Abstract: A mechanism for selectively activating a plurality of downhole pathways is disclosed. The method includes a casing segment which includes a plurality of casing ribs, a valve which includes a sleeve coupled for movement between an open and normally closed position, a rocker member mounted to the sleeve, a dart for pumping in hole including a dart profile matched to the rocker member profile such that the dart profile couples to the rocker member profile when in close proximity and, in turn, the sleeve moves from the closed position to the open position.

Abstract: An apparatus that is usable with a well includes a string and a screen assembly, which is adapted to be run downhole on the string. The screen assembly includes a tubular carrier and a container. The container includes a gravel pack layer that includes gravel. The tubular carrier and the gravel pack layer are adapted to be radially expanded downhole; and the tubular carrier, container and the gravel pack layer are adapted to be run downhole as a unit.

Abstract: An expanded non-bonded mesh well screen. A method of manufacturing a well screen includes the steps of: expanding at least a portion of a screen jacket; and then securing the screen jacket onto a base pipe. A well screen system includes a base pipe and an at least partially expanded screen jacket surrounding the base pipe. The screen jacket is expanded prior to being positioned on the base pipe.

Abstract: A method of lining a wellbore includes deploying the liner into the wellbore using a workstring and a setting tool. The method further includes engaging the setting tool with a casing or liner previously installed in the wellbore. The method further includes pressurizing a chamber formed between a seal of the setting tool and a shoe of the liner, thereby driving the liner further into the wellbore, wherein reactionary force is transferred to the previously installed casing or liner by the engaged setting tool.

Abstract: An expandable tubular for use in a wellbore includes: a pin formed at a first longitudinal end of the expandable tubular; a box formed at a second longitudinal end of the expandable tubular; a tubular body connecting the pin and the box; and an elastomeric seal disposed in a groove of the box. Each of the pin and box has: a torque shoulder; and a thread. The pin has an asymmetric protrusion formed on an inner surface thereof.

Abstract: An additional string is run through an existing string using a running string. With the strings overlapping an upper inflatable secures them together leaving gaps. The upper inflatable creates an upper expanded zone where the swage assembly is then built. The swage assembly has a seal and upon pressure being applied between the upper inflatable and the seal the swage assembly releases the running string and is pushed to expand the additional string until tagging a cement shoe. The running string is rejoined to the swage assembly and after cementing a lower inflatable is deployed to make a bell and to set an external packer if used. If there is an external packer the shoe releases and on the way out of the hole the upper inflatable sets a seal in the lap.

Abstract: An expandable tubular includes a plurality of leaves formed from sheet material that have curved surfaces. The leaves extend around a portion or fully around the diameter of the tubular structure. Some of the adjacent leaves of the tubular are coupled together. The tubular is compressed to a smaller diameter so that it can be inserted through previously deployed tubular assemblies. Once the tubular is properly positioned, it is deployed and coupled or not coupled to a previously deployed tubular assembly. The tubular is useful for all types of wells and boreholes.

Abstract: A method and apparatus for expanding a tubular below a restriction in a wellbore. An expandable tubular may comprise a first end having a first wall thickness, a second end having a second wall thickness, and a middle section disposed between the first and second ends and having a third wall thickness that is less than the first and second wall thicknesses. The first and second ends may include grooves. A method for expanding a tubular below a restriction in a wellbore may comprise running the tubular past the restriction, wherein the tubular comprises a first end and a second end, each end having a wall thickness greater than a wall thickness of a middle section disposed between the ends. The method may include expanding the tubular, wherein the first and second ends of the expanded tubular have outer diameters greater than the outer diameter of the middle section.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralising apparatus are described.

Abstract: An expandable device comprising a plurality of expandable cells. The cells may be bistable cells or other types of cells that are expanded from a contracted position towards an expanded position. Additionally, the cells may be combined with locking mechanisms to hold the structure in an expanded position.

Abstract: The present invention relates to an annular barrier to be expanded in an annulus between a well tubular structure and an inside wall of a borehole downhole for providing zone isolation between a first zone and a second zone of the borehole. The annular barrier comprises a tubular part extending in a longitudinal direction for mounting as part of the well tubular structure; an expandable sleeve surrounding the tubular part and defining a space being in fluid communication with an inside of the tubular part; a first fluid passage for letting fluid into the space to expand the sleeve; and a connection unit comprising a connection part slidably connected with the tubular part, a first end of the expandable sleeve being connected with the connection part, wherein the connection unit further comprises a stationary part fixedly connected with the tubular part and an actuation mechanism adapted to induce an axial force on the first end of the expandable sleeve.

Abstract: An anchoring and expanding unit comprising an anchoring device (20, 20?) and an expanding device (30, 30?), reciprocally removably constrained, the anchoring device (20, 20?) being of the expandable type, wherein the expanding device (30, 30?) includes a series of expanding means (33a, 33b) which can be extracted and blocked in at least two different operative positions, wherein the expanding means (33a, 33b) protrude radially from the expanding device (30, 30?).

Abstract: An expandable tubular member comprises a first portion having a first inner diameter and a first wall thickness. A second portion of the expandable tubular member has an increased inner diameter and an increased wall thickness. A transition portion of the expandable tubular member is defined by a wall thickness that varies non-linearly between the first wall thickness and the increased wall thickness.

Abstract: A radially expandable device including a tubular body formed from an extruded member having an extrusion direction. The extruded member is configured after extrusion of the extruded member so that the extrusion direction aligns with a resulting circumference of the tubular body during formation of the tubular body from the extruded member. The extruded member is formed from a material operatively arranged to disintegrate upon exposure to a selected borehole fluid. The tubular body is operatively arranged to be expanded from a first radial dimension to a second radial dimension. Methods of making and using a radially expandable device are also included.

Abstract: An expandable structure for passive deployment in a well. The structure may be locked in a position determined by the inner dimensions of the well in which it is deployed. Practical uses for the structure may include production tubing or a host of other devices for affixing downhole with a final diameter as determined by the inner diameter of the well. Additionally, the structure may be configured for advancement to a targeted well location while in a collapsed state. Thus, upon deployment, subsequent structures may be advanced through the expanded/deployed structure. As such, affixed structures may be deployed downhole in both top-down and bottom-up fashions without concern over a prior deployed structure obstructing subsequent structure deployment downhole thereof.

Abstract: A monobore wellbore apparatus and method of construction. The apparatus includes a series of overlapping expandable liner sections. The overlapping liner sections may be expanded and pressed to provide no gaps along the length of the liner system. The liner sections may include centralizers and/or circumferential seals that provide sealing functions and spaces between the overlapping liner sections. The liner sections may be lined with a suitable sealing material, including an epoxy or may be filled with cement or another desired materials.

Abstract: A method is provided of radially expanding a tubular element (56) in a well-bore using an expander located in the tubular element, the expander (40) comprising an expansion member (48) and a plurality of segments (50) spaced in circumferential direction around the expansion member, the segments being movable between a radially retracted position and a radially expanded position by axial movement of the expansion member relative to the segments. The method includes a plurality of successive expansion cycles, wherein each expansion cycle comprises the steps of: (a) moving the expander (40) in axially forward direction through the tubular element (56) whereby the segments (56) are in the radially retracted position; and (b) radially expanding the tubular element by moving the segments to the radially expanded position by axially moving the expansion member relative to the segments.

Abstract: An apparatus suitable for use in a wellbore comprises an expandable bistable device. An exemplary device has a plurality of bistable cells formed into a tubular shape. Each bistable cell comprises at least two elongated members that are connected to each other at their ends. The device is stable in a first configuration and a second configuration.

Abstract: An apparatus suitable for use in a wellbore comprises an expandable bistable device. An exemplary device has a plurality of bistable cells formed into a tubular shape. Each bistable cell comprises at least two elongated members that are connected to each other at their ends. The device is stable in a first configuration and a second configuration.

Abstract: An apparatus suitable for use in a wellbore comprises an expandable bistable device. An exemplary device has a plurality of bistable cells formed into a tubular shape. Each bistable cell comprises at least two elongated members that are connected to each other at their ends. The device is stable in a first configuration and a second configuration.