Abstract: An improved apparatus and method for gravel packing is provided. The apparatus includes a substantially tubular-shaped base pipe having a plurality of apertures disposed along part of its length and a dual-wall sand screen coaxially secured to the base pipe. The dual-wall screen is substantially permeable to fluids and impermeable to sand. The apparatus provides a plurality of fluid permeable channels formed within the sand screen, which are disposed along the entire length of the screen. Each channel has an associated plurality of ports spaced along discrete intervals of the screen, which communicate with an annulus formed between the apparatus and the wellbore. The method provides for injecting a sand and fluid slurry mixture through the screen and out of the ports. This design reduces the incidence of sand bridge formation, and packs gravel around any sand bridges, which may be formed.

Abstract: The present invention generally provides apparatuses and methods for an improved shunt nozzle which is part of an alternative pathway for a slurry to by-pass an obstruction such as a sand bridge during gravel packing. In one embodiment, the nozzle has a hardened insert that lines a surface of a hole in the shunt and seats on a surface of a wall proximate the hole, thereby restraining movement of the insert relative to the shunt for welding an outer jacket to the shunt.

Abstract: A system and method is provided for filtering in a wellbore during various well related operations while limiting the potential for plugging. A well screen is used for filtering particulates from a fluid at a wellbore location. To remove accumulated material and avoid plugging, the well screen may be flexed via pressure differentials created across the well screen. The flexing of the well screen breaks free the accumulated materials, thereby avoiding premature job failure.

Abstract: A technique that is usable with a subterranean well includes communicating a slurry through a shunt flow path and operating a control device to isolate slurry from being communicated to an ancillary flow path. The system may include a shunt tube and a diverter. The shunt tube is adapted to communicate a slurry flow within the well to form a gravel pack. The diverter is located in a passageway of the shunt tube to divert at least part of the flow. A slurry may be communicated through the shunt flow path, and a control device may be operated to isolate the slurry from being communicated to the ancillary flow path.

Abstract: A system for radially expanding a tubular member.

Abstract: Coatings for well screens that protect the screens from damage as they are inserted into the wellbore and once in the well, release reactive materials to react with and degrade potentially plugging materials such as drill solids, fluid filtercakes, fluid loss additives, and drilling fluids. The coatings can be specifically designed for individual well conditions and are comprised of a binder that either melts or dissolves within the wellbore and one or more reactive materials such as acids, enzymes, surfactants, chelants, oxidizers or free radical generators and the like which are released into the screen and the near wellbore area and which are effective in degrading or dissolving materials which could potentially plug the screen.

Abstract: A screen assembly has a material that conforms to the borehole shape after insertion. The assembly comprises a compliant layer that takes the borehole shape on expansion. The outer layer is formed having holes to permit production flow. The material that is selected preferably swells with heat and preferably comprises a shape memory foam that is thermoset. The base pipe can have a screen over it to act as an underlayment for support of the conforming layer or alternatively for screening. The conforming layer can expand by itself or expansion can also occur from within the base pipe.

Abstract: Well servicing methods and systems are described, in one embodiment comprising installing a tool in a wellbore, the tool comprising a base tubular having a plurality of openings and a longitudinal bore adapted to fluidly connect to a tubular; a jacket tubular having a second plurality of openings; and an open, lofty, three-dimensional, non-fines stopping fibrous filter medium between the base tubular and the jacket tubular; and installing a first packer upstream of the tool and a second packer downstream of the tool. In some embodiments a sealant precursor composition may be fixed to the fibers. The sealant precursor composition may be activated to form a seal by a triggering chemical composition. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It may not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

Abstract: Generally, an apparatus for use in a wellbore includes a flow conduit and a structure defining a tortuous fluid path proximate the flow conduit, where the tortuous fluid path receives a flow of fluid. The tortuous fluid path is defined by at least first and second members of the structure, and the first and second members are movable with respect to each other to adjust a cross-sectional flow area of the tortuous fluid path.

Abstract: A filter assembly has a housing and a filter. The housing has a base, a cover with a outlet, an outer filter screen being tubular, an inner filter screen being tubular and a metal net being tubular. Lower edges and upper edges of the outer filter screen, the inner filter screen and metal net are respectively fastened on the base and the cover. The inner filter screen is surrounded by the outer filter screen. The metal net is surrounded by the inner filter screen. The filter is mounted between the outer filter screen and the inner filter screen and fitters impurities even with small dimension. Thus, the filter assembly will remove the impurities clearly to prevent a cylinder and a piston in an internal combustion engine from being rubbed.

Abstract: In some embodiments, apparatus for assisting in reducing flowback of debris from an earthen formation into an underground fluid injection system includes a screen member disposed around and longitudinally moveable relative to a base pipe and shielded from direct contact with fluid as it is ejected from the base pipe. In various embodiments, apparatus for varying at least one flow characteristic of fluid injected into an earthen formation from a base pipe includes an isolation flow assembly remotely removably engageable with the base pipe and having a passage in fluid communication with a different sized fluid flow opening of the base pipe.

Abstract: A device for an underground well, typically a petroleum well (1), wherein, in the uncased inflow portion (2, 4, 6) of the well, there is placed an inflow pipe, possibly in the form of a strainer pipe (8) comprising a strainer/perforated outer mantle (16), a main pipe (12) located within and a number of preferably axial spacer strips (18) spaced apart about the external periphery of the main pipe and arranged to support the strainer mantle (16), whereby there are, in the space defined by the strainer mantle (16) and the main pipe (12), channels 20 between the spacers (18), and in one or more of the channels 20, there extends at least one cable, pipe or hose (34, 38).

Abstract: A tool string stab guide for axially aligning first tool string components with second tool string components is disclosed. The stab guide has a body with an axial length along a longitudinal axis with a first and a second section. The first section of the body adapted for removable attachment within a diameter of a bore of a tool string component. The second section of the body has a centering element with a flow channel. The ratio of the axial length to the diameter is at least 2:1.

Abstract: An adjustable well screen assembly having a pipe which is connectable to a production pipe, wherein the pipe comprises a hole extending from the ID of the pipe to the OD of the pipe; a screen connected to the pipe adjacent the hole of the pipe; a valve connected to the pipe, wherein the valve controls fluid flow through the hole of the pipe; a valve motor mechanically connected to the valve, wherein the valve motor opens and closes the valve; and a valve controller communicatively connected to the valve motor, wherein the valve controller instructs the valve motor as to a configuration of the valve.

Abstract: The present invention provides a downhole cementing apparatus run into a borehole on a tubular. The apparatus is constructed on the pipe in such a way that pressure surge during run-in is reduced by allowing fluid to enter the pipe and utilize the fluid pathway of the cement. In one aspect of the invention, an inner member is provided that filters fluid as it enters the fluid pathway. In another aspect of the invention, various methods are provided within the cementing apparatus to loosen and displace sediment in the borehole prior to cementing.

Abstract: A wellbore screen includes a base pipe including a wall, an inner bore surface and an outer surface, an opening formed through the base pipe wall and a filter cartridge mounted in the opening. In one aspect, the wellbore screen includes an impermeable layer relative to the opening and the impermeable layer may be selected to be substantially impermeable when in a closed position in the opening to passage of fluids through the opening and, the impermeable layer is at least one of (i) selectively openable to permit fluid flow through the opening and (ii) selectively closeable when triggered to close the opening. In another aspect, the opening may include a tapering diameter from one end to the other and the filter cartridge may include an outer diameter formed to reversibly and substantially correspondingly taper relative to the opening to permit a taper lock fit in the opening.

Abstract: An apparatus (110) and method for treating an interval of a wellbore comprises an outer tubular (112) disposed within the wellbore. A sand control screen (118) is disposed within the outer tubular (112). A treatment fluid passageway (144) is formed between the sand control screen (118) and outer tubular (112). In addition, a production pathway (130) is formed between the sand control screen (118) and outer tubular (112). When the apparatus (110) is in an operable position, the region between the outer tubular (112) and the wellbore serves as a primary path for delivery of a treatment fluid, the production pathway (130) serves as a secondary path for delivery of the treatment fluid if the primary path becomes blocked and the treatment fluid passageway (144) serves as a tertiary path for delivery of the treatment fluid if the primary and secondary paths become blocked.

Abstract: A well conduit that has an aperture for communicating with a target reservoir and a one-way valve in the aperture may be used in injection and production wells. Other devices, systems, methods, and associated uses are also included in the present invention. For example, the conduit housing the valves may be used as a base pipe for a sand screen. It is emphasized that this abstract is provided to comply with the rules requiring an abstract, which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

Abstract: An adjustable well screen assembly having a sand screen which is wrapped around a perforated base pipe and a perforated sleeve which is movably disposed concentrically inside the base pipe between a first, closed, and a second, open, position. In the first position of the sleeve the perforations of the sleeve and base pipe are unaligned and hydraulically isolated from each other and flow of fluids from the outer diameter of the screen into the interior of the sleeve is inhibited. In the second position the perforations of the sleeve and the base pipe are aligned and connected in fluid communication with each other and fluids are permitted to flow from the formation through the sand screen and the perforations of the sleeve and base pipe into the interior of the sleeve.

Abstract: The present invention provides a system for determining downhole conditions including a time domain reflectometer (172) that is operable to generate a transmission signal and receive a reflected signal. A tubular (192) is positioned downhole in a downhole medium (214, 216, 218, 220, 222) and a waveguide (186), which is in electrical communication with the time domain reflectometer (172), is operably contacting the downhole (214, 216, 218, 220, 222). The waveguide (186) is operable to propagate the transmission signal and operable to propagate the reflected signal that is generated responsive to an electromagnetic property of the downhole medium (214, 216, 218, 220, 222).

Abstract: A method and apparatus for completing a wellbore junction, wherein, in one embodiment, a first leg of a screen is fastened within a first tubular with a preformed window. The first tubular houses a whipstock with a cut-out portion containing a folded second leg of the screen. The first tubular is lowered into a junction of a central and a lateral wellbore. A second tubular is lowered within the first tubular and catches an end of the folded second leg of the screen thereby unfolding and expanding the screen as the second tubular is guided into the lateral wellbore.

Abstract: An expandable well screen having a temporary sealing substance. In a described embodiment, a method of installing a well screen in a subterranean well includes the steps of: providing the screen including a temporary sealing substance preventing fluid flow through a wall of the screen; positioning the screen in a wellbore of the well; expanding the screen in the wellbore; and degrading the sealing substance, thereby permitting fluid flow through the screen wall.

Abstract: An improved apparatus and method for gravel packing is provided. The apparatus includes a substantially tubular-shaped base pipe having a plurality of apertures disposed along part of its length and a dual-wall sand screen coaxially secured to the base pipe. The dual-wall screen is substantially permeable to fluids and impermeable to sand. The apparatus provides a plurality of fluid permeable channels formed within the sand screen, which are disposed along the entire length of the screen. Each channel has an associated plurality of ports spaced along discrete intervals of the screen, which communicate with an annulus formed between the apparatus and the wellbore. The method provides for injecting a sand and fluid slurry mixture through the screen and out of the ports. This design reduces the incidence of sand bridge formation, and packs gravel around any sand bridges, which may be formed.

Abstract: An expandable device, such as a sand screen, is used in a wellbore. The expandable device comprises an expandable base pipe and a filter layer that facilitates expansion of the device while maintaining filtering capability.

Abstract: An isolation system for producing oil and gas from one or more formation zones and methods of use are provided comprising one or more pressure activated valve and one or more tool shiftable valve. The tool shiftable valve may be actuated before or after actuation of the pressure activated valve.

Abstract: A technique that is usable with a subterranean well includes communicating a slurry through a shunt flow path and operating a control device to isolate slurry from being communicated to an ancillary flow path. The system may include a shunt tube and a diverter. The shunt tube is adapted to communicate a slurry flow within the well to form a gravel pack. The diverter is located in a passageway of the shunt tube to divert at least part of the flow. A slurry may be communicated through the shunt flow path, and a control device may be operated to isolate the slurry from being communicated to the ancillary flow path.

Abstract: A tubing connection arrangement that includes two expandable tubing sections is disclosed. In one embodiment, each of the tubing sections includes a filter screen sandwiched between inner expandable tubing and outer expandable tubing. On expansion of the tubing sections, the outer tubing provides resistance to radial expansion of the inner tubing in order to ensure that the integrity between the tubing sections is maintained. The filter screen of one of the tubing sections overlaps the filter screen of the other tubing section, and the outer expandable tubing of at least one of the tubing sections extends over the overlapping filter screens.

Abstract: A particulate screen suitable for use in a wellbore. The particulate screen is expandable and may be at least partially formed of a bistable tubular. Also, a filter media may be combined with the bistable tubular to limit influx of particulates.

Abstract: The present invention provides a screen for a well that utilizes a partial screen wrapping used to advantage with side conduits (e.g., alternate flowpaths), control lines, intelligent completions devices, and the like. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

Abstract: A tubing coupling method is provided. In one aspect, the method comprises providing a length of expandable tubing and a length of larger diameter non-expanding tubing, connecting an end portion of the expandable tubing to an end portion of the non-expanding tubing, running the tubing into a bore, and expanding the expandable tubing. The expandable tubing may form part of an expandable well or sand screen, or may be an expandable bore liner.

Abstract: An apparatus and method for completing an interval of a wellbore while drilling comprises a drill string (52) having a drill bit (30) mounted on the lower end thereof. A completion assembly (50) is positioned around a section of the drill string (52) such that when the wellbore (32) is extended by rotating the drill bit (30) and advancing the drill string (52), the completion assembly (50) does not rotate. The advancement of the drill string (52) and rotation of the drill bit (30) is ceased when the completion assembly (50) has reached the desired interval of the wellbore (32). Thereafter, the drill string (52) is disconnected from the drill bit (30) for retrieval to the surface leaving the completion assembly (50) and the drill bit (30) downhole.

Abstract: An expandable well screen provides increased collapse, torsional and tensile strength. In a described embodiment, an expandable well screen includes a generally tubular base pipe and an external filtering media. The well screen is configured to have sufficient torsional and tensile strength for conveyance and positioning in a wellbore, while also having sufficient strength to prevent collapse when the screen is radially expanded.

Abstract: An expandable device for use in tubulars. The device comprises an outer tubular having a series of slots therein, with the slots being arranged about the exterior of the outer tubular. The device further includes an inner tubular disposed within the outer tubular, and a setting tool for moving the outer tubular in a first direction in order to expand the outer tubular along the slots. In one preferred embodiment, the slots are arranged about the outer tubular in a spiral pattern. In yet another preferred embodiment, the slots are arranged about the outer tubular in a first spiral pattern and wherein the first spiral pattern extends to a second spiral pattern. The setting tool, in one embodiment, comprises an outer setting sleeve connected to the outer tubular and a mandrel being connected to the inner member, and wherein the outer setting sleeve causes a downward force against the outer tubular so that the outer tubular expands. A method of expanding a device within a tubular is also disclosed.

Abstract: Improved methods and apparatus for completing a subterranean zone penetrated by a wellbore are provided. The improved methods basically comprise the steps of placing a sand control screen (e.g., screens, screened pipes, perforated liners, prepacked screens, etc.) and an outer shroud assembly mounted over the sand screen in the wellbore adjacent the zone to be completed, the shroud having perforated and blank (non-perforated) segments with the blank segments corresponding to selected intervals of the wellbore, for example problem zones such as shale streaks or isolated zones where flows are restricted by mechanical seals or packers, and injecting particulate material into the wellbore, whereby gravel packing takes place in the remaining length of the wellbore/shroud annulus without voids. The inner annulus between the shroud and screen provides an alternate flow path for the slurry to bypass the blocked intervals and continue with its placement.

Abstract: The invention relates to a controlled-pressure drop liner device comprising a circumscribed filter element (9) centred on a base tube (1) by longitudinal braces in relation to the axis of the tube and arranged according to the diameter of the tube so as to divide the annular space defined by the filter element and the tube into sectors delimited by the braces, and in which collecting tubes (5) are arranged and open into the sectors by one end. The invention applies to tubings intended for drainage or injection in a geologic formation, a hydrocarbon reservoir for example.

Abstract: There is disclosed, in one embodiment of the invention an expandable downhole tubular (10) comprising an expandable inner support tube (14) an expandable outer tube (18); and a filter tube (22) located between said inner support tube (14) and said outer tube (18), the filter tube (22) comprising at least one filter portion (24) and at least one extendable portion (28) coupling axial edges of said filter portion (24), said extendable portion (28) being extendable to accommodate circumferential expansion of said filter tube (22).

Abstract: Disclosed is a tool having an axial passage, a top and a bottom, and a sidewall portion possessing porosity and permeability properties and constructed of a material having equal or better erosion properties than any substances produced and/or injected into any earth formation, said tool functioning as a filter to permit solids to pass or not pass depending upon their size, characterized in that the porosity and permeability can be programmed to any given value radially and longitudinally, said tool further including a means for circulating from outside, inward or from the inside outward to enable cleaning, wherein optionally said tool can be used in multiples.

Abstract: The present invention provides a recess within an expandable downhole tubular, such as an expandable sand screen. The recess resides within the wall, such as the outer shroud of an expandable sand screen. The recess serves as a housing for instrumentation lines, fiber optics, control lines, or downhole instrumentation. By placing the lines and instrumentation within a wall of the expandable downhole tool, the tool can be expanded into the wall of the wellbore without leaving a channel outside of the tool through which formation fluids might vertically migrate. The recess is useful in both cased hole and open hole completions. In one embodiment, the recess serves as a housing for an encapsulation which itself may house instrumentation lines, control lines, and downhole instrumentation.

Abstract: The annulus pressure is controlled by displacing incompressible fluid with compressible fluid in the annulus. The displaced fluid is filtered to avoid clogging small lines. The presence of compressible fluid minimizes the thermal effect of warm fluid in the production tubing on annulus pressure. As a result, thinner wall casing can be used, for considerable savings in material and installation cost.

Abstract: An expandable sand control screen (100) that is positionable within a wellbore comprises a fluid permeable generally tubular member (102) that is expanded downhole. A filtering assembly is disposed exteriorly of the generally tubular member (102). The filtering assembly includes a filter medium (106) that prevents the flow of particulate material of a predetermined size therethrough but allows the flow of production fluids therethrough. The filtering assembly also includes a compliable member (118) that has a thickness that is radially variable downhole. During or after expansion of the expandable sand control screen (100), the radial variability of the thickness of the compliable member (118) allows the expandable sand control screen (100) to comply with any irregularities in the wellbore profile, thereby preventing any void regions between the expandable sand control screen (100) and the wellbore.

Abstract: A connector for providing a pathway between a first screened tubing and a second screened tubing. In one embodiment, the connector includes an annular pipe coupled to the first screened tubing at a first end and coupled to the second screened tubing at a second end. The annular pipe defines a plurality of channels disposed therein. The channels are configured to provide the pathway between the first screened tubing and the second screened tubing.

Abstract: A screen that conforms to the borehole shape after expansion is disclosed. The screen comprises a compliant outer layer that takes the borehole shape on expansion. The outer layer is formed having holes to permit production flow. The material that is selected preferably swells with prolonged contact to well fluids to further close off annular gaps after expansion. In an alternative embodiment, the screen is not expanded and the swelling of the material alone closes off annular gaps. The outer sleeve is placed over the screen and the screen is placed on a base pipe and initially expanded from within the base pipe to secure the components of the screen assembly for running downhole, while minimizing or eliminating any welding among the layers. A variety of expansion tools can be used to expand the screen or screens downhole.

Abstract: A fluid is transferred between surface facilities and a subsurface reservoir formation through a well, which is equipped with a well lining having a permeability of less than 50 Darcy and preferably a lower permeability than at least part of the reservoir formation in the vicinity of the well lining so that fluid transfer into or from the formation is equalized even if the formation comprises strata having different permeabilities.

Abstract: A gravel packing system featuring pressure actuated sliding sleeve valves mounted to an exterior annulus around a blanking pipe for screen sections is disclosed. An internal sliding sleeve valve is provided for subsequent closure of access through the screens. The presence of the annulus between the blanking pipe and the screen permits a backup access through perforating the blanking pipe while not damaging the screen. The sliding sleeve valves that are mounted internally and externally on the blanking pipe are removable apart from the screen section that already has gravel packed around it, if they fail to operate and need repair.

Abstract: A tool and method for treating an open hole just before expanding a screen into position is described. The swage is hydraulically driven and permits flow through it and out lateral ports to impact the borehole wall. A cup seal assembly below and a packer up above insure that the fluid impacts the borehole wall with sufficient force to dislodge the mud cake. Another feature of the invention is that the surface treatment and screen expansion can be done in one trip. The pressurized fluid that drives the swage also provides the fluid energy to prepare the borehole wall just before the screen is expanded against it.

Abstract: An expandable well screen has a desirable thin-wall construction together with a simplified fabrication method. In fabricating the screen, a flexible sheet of metal mesh filter media is diffusion bonded to an inner side of a perforated metal sheet which is then deformed to a tubular shape to form a filter structure having an outer perforated tubular shroud interiorly lined with the filter media. The tubular filter structure is telescoped onto a perforated base pipe and has its opposite ends sealingly secured thereto to complete the expandable well screen.

Abstract: A screen to be expanded when placed downhole is disclosed. The screen is delivered to the location with a cover that blocks access to the screen from well fluids. Circulation or reverse circulation can be undertaken with no appreciable flow through the screen due to placement of the cover. In one embodiment the cover has slits that open to be diamond shapes upon expansion of the underlying screen. In another embodiment, the openings are created by shapes that have a weakened edge that, as a result of expansion break off to create available openings for flow.

Abstract: An apparatus (60) and method for treating an interval of a wellbore comprises an outer tubular (62) disposed within the wellbore. A sand control screen (92) is disposed within the outer tubular (62). A slurry passageway (88) is formed between the sand control screen (92) and outer tubular (62). In addition, a production pathway (90) is formed between the sand control screen (92) and outer tubular (62). When the apparatus (60) is in an operable position, the region between the outer tubular (62) and the wellbore serves as a primary path for delivery of a fluid slurry, the production pathway (90) serves as a secondary path for delivery of the fluid slurry if the primary path becomes blocked and the slurry passageway (88) serves as a tertiary path for delivery of the fluid slurry if the primary and secondary paths become blocked.

Abstract: A sand control screen assembly (80) that is positionable within a wellbore comprises a base pipe (82) having at least one opening (84) that allows fluid flow therethrough and a filter medium (86) positioned about the exterior of the base pipe (82) that selectively allows fluid flow therethrough and prevents particulate flow of a predetermined size therethrough. An internal isolation member (88) that has at least one opening (90) is positioned within the base pipe (82). A one-way valve (92) is operably associated with the opening (90) of the internal isolation member (88). The one-way valve (92) controls the flow of fluid through the opening (90) of the internal isolation member (88) such that fluid flow is prevented from the interior to the exterior of the sand control screen assembly (80) but is allowed from the exterior to the interior of the sand control screen assembly (80).

Abstract: The present invention provides apparatus and methods for expanding an expandable sand screen in the wellbore and then fracturing the wellbore. In one aspect of the invention, an expandable sand screen includes a perforated inner pipe and outer shroud. The outer shroud includes a plurality of longitudinal channels that retain their general shape after the expandable sand screen is expanded. In the expanded state, the channels provide a fluid conduit along an area between the screen and the wall of the wellbore. In a subsequent fracturing operation, slurry travels along the conduits permitting communication of the fracturing slurry with hydrocarbon bearing formations.