Abstract: This invention relates to a torque release coupling for use in drill strings comprising an outer string part (1) rotatably mounted outside a radially inner string part (2), and a rotation lock (3) positioned between them. The rotation lock (3) is coupled to a first of said string parts (1, 2) with a coupling device (4, 9) adapted to allow axial shifts relative to the first string part, and comprising axial gripping organs (5) adapted for releasable engagement with cooperating gripping organs in the second string part, the rotation lock (3) comprising a spring (6) or similar adapted to apply an axial force on the rotation lock (3) directed against the cooperating gripping organs (5) from the first string part.

Abstract: A hydraulic control and actuation system for downhole tools. In a described embodiment, a hydraulic control and actuation system includes an internal chamber serving as a low pressure region and a well annulus serving as an energy source. A valve assembly provides selective fluid communication between alternating opposite sides of a piston and each of the energy source and low pressure region. Displacement of the piston operates a well tool. Operation of the valve assembly is controlled via telemetry between a remote location and an electronic circuit of the system.

Abstract: A hydraulic tool assembly for a downhole tool comprises a body (12), first and second members (14, 16) mounted for independent movement with respect to the body, and first and second control fluid chambers (24, 26) associated with the respective first and second members. Movement of the first member (14) between a first position and a second position in response to an applied force displaces control fluid from the first chamber (24) into the second chamber (26), to move the second member from a first position towards a second position to execute a tool function.

Abstract: A valve assembly to control the intake of fluid. The valve assembly has a valve body and a valve choke disposed therein. The valve choke has a choke bore through the interior of the valve choke. The valve choke has a plurality of orifices to the choke bore spaced at intervals along the valve choke. A seal is disposed between the valve body and valve choke. The valve system is operable to position the valve choke so that the seal is positioned between the valve body and the valve choke at the intervals between the plurality of orifices.

Abstract: A downhole safety valve for a central circulation completion system which comprises an inner tubular member that extends through an outer tubular member and a production bore which is defined between the inner and outer tubular members. The downhole safety valve comprises a generally cylindrical body which includes an outer surface and a through bore that extends generally axially through the body. The body is secured to the inner tubular member and is sealed to the outer tubular member to thereby form a pressure barrier between a first portion of the production bore located below the body and a second portion of the production bore located above the body. The downhole safety valve further comprises at least one flow passage which extends through the body and communicates between the first and second portions of the production bore, and at least one closure member which is disposed across the flow passage to control fluid flow between the first and second portions of the production bore.

Abstract: The invention includes in one embodiment an isolation string having an upper packer and an isolation pipe in mechanical communication with the upper packer, the isolation pipe comprising an operable valve and an object activated valve, and the isolation string coupled to an object holding service tool adapted to release an object to engage the object activated valve. The present invention also includes in one embodiment a method of running-in an isolation string with an object holding service tool having an object held therewith into the well, the isolation string comprising an operable valve and an object activated valve; setting the isolation string in the casing adjacent perforations; pressurizing the object to cause a release from the object holding service tool, whereby the object travels to the object activated valve; closing the object activated valve with the released object; and withdrawing the object holding service tool from the well.

Abstract: A method and an apparatus for a dynamic mudcap drilling and well control assembly is provided. In one embodiment, the apparatus comprises of a tubular body disposable in a well casing forming an outer annulus there between and an inner annulus formable between the body and a drill string disposed therein. The apparatus further includes a sealing member to seal the inner annulus at a location above a lower end of the tubular body and a pressure control member disposable in the inner annulus at a location above the lower end of the tubular body. In another embodiment, the assembly uses two rotating control heads, one at the top of the wellhead assembly in a conventional manner and a specially designed downhole unit. Finally, the assembly provides a method for allowing the well to produce hydrocarbons while tripping the drill string.

Abstract: A bi-directional seal assembly can be used in various types of cartridge valves including dirty fluid valves and a variety of other valves. The present seal assembly utilizes a seal spool, two O-rings and opposing seal cups. The O-rings are compressed during manufacture of the seal assembly and the valve more than typically recommended by O-ring manufacturers. Because of this compression, the O-rings serve a dual function. At lower pressures, the O-rings act as a spring causing the seal cups to contact the opposing seal plates and at higher pressures they act as seals between the seal assembly and the valve.

Abstract: A system for the downhole injection of chemical into a well through capillary tubing using a surface chemical pump includes downhole injection valve. The downhole injection valve includes an upstream and a downstream check valve connected in series. The upstream check valve has an adjustable spring bias. The amount of bias is dependent on the nature of the well and the system for inserting chemical through the capillary tube into the well. The lower check valve has a fixed bias and protects the injection valve from the unwanted backflow of gas, fluids or solids.

Abstract: A fluid flow control device (60) for use in a wellbore to control the inflow of production fluids comprises a sand control screen (62) having a base pipe (64) with a first set of openings (66) that allows the production fluids to flow therethrough and a sleeve (74) coaxially disposed adjacent to the base pipe (64). The sleeve (74) has a second set of openings (76) that allows the production fluids to flow therethrough. The sleeve (74) is selectively positionable relative to the base pipe (64) such that a pressure drop in the production fluids is selectively controllable by adjusting an alignment of the first set of openings (66) relative to the second set of openings (76).

Abstract: A downhole valve that may be opened and closed by alternatingly pressurizing/bleeding a first control line, which is in fluid communication with a first surface of an activating member, and a second control line, which is in fluid communication with a second surface of the activating member. The fluid within the control lines is the same density as the fluid found in the annulus of the wellbore. The development of a leak in the control lines therefore does not by itself result in the actuation or movement of the activating member or valve member.

Abstract: The present invention provides for a valve in a tubing string that allows the tubing string to fill with well fluids as the string is assembled and lowered into a well bore, but can be used to check pressure integrity of the tubing string during various stages of the assembly.

Abstract: Various techniques for holding open an SSSV using expansion technology are disclosed. A sleeve is delivered to the SSSV and expanded mechanically or hydraulically to deposit the deformed sleeve in position over a flapper or against a flow tube holding the flapper in the open position.

Abstract: A system and method is provided for pressure testing a tubing string. A valve is utilized within the tubing string to enable selective application of pressure in the tubing above the valve. However, between pressure tests, the valve may be opened to allow fluid flow into the tubing. Thus, the tubing string may readily be moved, for example, downhole into a wellbore with periodic application of pressure to test the tubing.

Abstract: An apparatus for gravel packing a production interval (42) of a wellbore (32) comprises first and second sand control screen assemblies (56, 58) connected downhole of a packer assembly (46) and a cross-over assembly (40) that provides a communication path (74) downhole of the packer assembly (46) for a gravel packing fluid and a communication path (92) uphole of the packer assembly (46) for return fluids. A wash pipe assembly (66) extends into the first and second sand control screen assemblies (56, 58) forming an annulus (84) therebetween. A valve (70) is positioned within the wash pipe assembly (66) in a location between the first and second sand control screen assemblies (56, 58). The valve (70) is actuatable from a closed position to an open position when the beta wave (100) is proximate the location of the valve (70).

Abstract: The present invention relates to bypass valves for use in wellbores, particularly but not exclusively to bypass valves used during the setting of hydraulic anchor packers. A bypass valve (2) is provided with a piston (30) slidably mounted adjacent a body member (4) having at least one opening (20) extending therethrough. The piston (30) is moveable between a first position establishing a passage from the interior of the body (4) to the exterior thereof via the at least one opening (20) and a second position isolating the interior of the body (4) from the exterior thereof. A second piston may be provided for increasing, in response to a predetermined fluid pressure differential across the length of the piston (30), the force exerted on the piston (30) by a given flow of fluid through the bypass valve (2) such that the resultant force on the piston (30) is insufficient to move the piston (30) to the second position.

Abstract: A valve assembly to control the intake of fluid. The valve assembly has a valve body and a valve choke disposed therein. The valve choke has a choke bore through the interior of the valve choke. The valve choke has a plurality of orifices to the choke bore spaced at intervals along the valve choke. A seal is disposed between the valve body and valve choke. The valve system is operable to position the valve choke so that the seal is positioned between the valve body and the valve choke at the intervals between the plurality of orifices.

Abstract: A ball valve assembly has a lower support, an upper seat, a spherical ball, and linkages for rotating the ball. The lower support has a spherical support surface for the ball. The lower support also has a pair of guides for maintaining alignment of the ball and seat to prevent contact with the linkages. The upper seat has a skirt with a spherical inner surface having grooves for contacting the ball. The skirt and grooves seal and ensure alignment of the ball. The grooves also assist in the retention of lubricant to reduce friction. An optional insert is located in the skirt for low pressure sealing from below and above. Finally, the skirt has a pair of openings to provide relief for the operating links, and flat structures against which the guides of the lower support may restrain rotation of the upper support.

Abstract: The invention is generally directed to a curved flapper and seat for use in a subsurface safety valve. The flapper is biased to a normally closed position to prevent fluid flow through the wellbore. The curved flapper has a sealing surface for engaging a corresponding sealing surface on a seat when the flapper is in its closed position. The sealing surface of the flapper is configured to contact the sealing surface of the seat along a sinusoidal sealing line, or seam, such that the reactive force from the seat is normal to the sinusoidal seating line. In one aspect, the sealing surface of the flapper has a convex spherical configuration relative to the seat. The sealing surface of the seat, in turn, has a concave conical shape relative to the flapper. When well conditions dictate, a resilient soft seat may optionally be used, and is disposed on the seat proximate the sinusoidal seating line.

Abstract: A mudsaver valve is described that has a bi-directional snap action in opening and closing the valve. The mudsaver valve is adjustable for different mud weights and includes a preassembled valve cartridge for ease of assembly. Furthermore, elevated pressure from below is readily transmitted past the valve seat, so that the standpipe pressure of the well can be determined through the valve when the pumps are stopped and mudsaver is still connected to the drillstring. One embodiment of the mudsaver valve also contains a mechanism whereby the valve may be locked open by an accessory tube whenever a pipe gets stuck and becomes inaccessible, thereby permitting wireline operations through the valve so that the pipe may be freed.

Abstract: An apparatus for reducing pressure surges in a wellbore comprising a body having a bore therethrough, the bore providing a fluid path for wellbore fluid between a first and second end of the body, at least one fluid path permitting the wellbore fluid to pass between the bore and an annular area formed between an outer surface of the body and the walls of a wellbore therearound, and a number of closure mechanisms whereby the at least one fluid path is selectively closable to the flow of fluid.

Abstract: A spring-loaded check valve, mounted between a coiled tubing stripper and a BOP stack seals well bore pressure from the atmosphere when the coiled tubing is removed from the well bore. When no coiled tubing is in use, the check valve is shut against well bore pressure. When coiled tubing is inserted through the stripper and before the coiled tubing enters the BOP stack, the coiled tubing butts against the check valve and opens it, permitting insertion of the coiled tubing.

Abstract: A method of progressively gravel packing is provided which enables individual sections of a continuous wellbore portion to be gravel packed in succession. In a described embodiment, multiple well screens are positioned in a wellbore. A continuous portion of the wellbore is isolated using, for example, one or more packers, with the well screens being disposed in the isolated portion. The isolated wellbore portion is then progressively gravel packed in successive individual predetermined sections of the isolated wellbore portion.

Abstract: The present invention provides a more compensating secondary sealing system for misalignments that inevitably occur in sealing subsurface valves, particularly subsurface safety valves. A sealing system can include a dynamic sealing system and a static sealing system, where the static sealing system establishes one or more line contact surfaces. The line contact surfaces can be leading, in that the forward edge of the seal faces a corresponding engagement portion of the actuator. The actuator can include at least two spherical engagement portions where one of the spherical engagement portions engages resilient and non-resilient seals with line contact surfaces on a downstroke and the other spherical engagement portion engages resilient and non-resilient seals with line contact surfaces on an upstroke. Further, a bearing disposed above seals on a piston of the actuator assists in keeping contaminants out of the seal area of the piston.

Abstract: A perforator apparatus for repeated punching of holes at a multiple of selected locations in tubing of a well bore. The apparatus is activated for repeated punching operations by a fluid control valve mechanism that controls opposed directional movement of a piston connected to a punch of the perforator apparatus.

Abstract: A downhole flow control device is provided for remotely controlling fluid flow of production or injection fluids, and may offer the capacity to pass wireline tools therethrough. In a broad aspect, the device may include: a body member having a first bore extending from a first end of the body member and through an extension member disposed within the body member, a second bore extending from a second end of the body member and into an annular space disposed about the extension member, a first valve seat disposed within the first bore, and at least one flow port in the extension member establishing fluid communication between the annular space and the first bore; and a first sleeve member remotely shiftable within the first bore, and having a second valve seat adapted for cooperable sealing engagement with the first valve seat to regulate fluid flow through the at least one flow port.

Abstract: A seal is provided to prevent contamination by sand or grit in the clearance between a flow tube and the inner housing wall in a safety valve. An enlarged space is provided adjacent the seal to allow accumulation of sand or grit in the annular clearance space without causing seizure of the flow tube. The insert safety valve is assembled without a spacer with a seal mounted to the lower end of the insert valve to engage the bottom sub on the SSV. As a result, particularly for larger sizes of insert safety valves, the assembly is lighter and shorter, which facilitates use of readily available standard lubricator and wireline equipment.

Abstract: A system is disclosed for communication from an instrument disposed in a wellbore. The system includes a flow diverter selectively operable to conduct fluid flow between a first path along the interior of a housing and a second path along the interior of the housing. The system includes an initiator operatively coupled to the flow diverter to cause selective operation thereof in response to an event.

Abstract: Hydraulic control assemblies for controlling the operation of one or more downhole tools. In one embodiment of the invention, a hydraulic control assembly (10) includes a tubular member in the form of tubing (12), which carries axial chambers (14), each coupled to a downhole tool and carrying a flow controlling shuttle valve (24) and a gear rod (34). Tool control fluids inlets and outlets (18, 16) are provided in communication with each chamber (14), and flow through the chamber (14) to a downhole tool to control the tool. The shuttle valve (24) is movable by the gear rod (34) to selectively allow flow of control fluid to the tool. The gear rod (34) is movable in response to applied fluid pressure.

Abstract: In a wellbore system, non-return valves placed in one or more well boreholes within the system. The valves are placed in the production string downstream from the producing zones, the valve having a closure member selectively biased to a closed position against flow from the producing zones. A fluid backpressure in the production string further operates to bias the valve to the dosed position. When the fluid backpressure is reduced, the force exerted by the flow from the producing zone against the closure member is sufficient to move the closure member in its open position. The closure member is maintained in its open position as a result of the force exerted by the flow from the production zone. An increase in fluid backpressure on the valve results in the movement of the closure member from the open position to the closed position.

Abstract: The present invention relates to a gas lift valve for use in an oil well producing by means of gas lift, said gas lift valve making use of a central body venturi for both controlling the flow of the injection gas from the annulus between the tubing and the casing of the oil well, and precluding a reverse flow of fluids from said oil well towards said annulus to occur.

Abstract: A hydraulic control system for downhole tools enables convenient selection and actuation of a well tool assembly from among multiple well tool assemblies installed in a well. Each well tool assembly includes a control module having a selecting device and a fluid metering device. A predetermined range of pressure levels on one of multiple hydraulic lines causes the well tool assembly to be selected for actuation, a differential between pressure on that hydraulic line and pressure on another hydraulic line determines a manner of actuating the selected well tool assembly, and pressure fluctuations on one of the hydraulic lines causes fluid to be transferred from another hydraulic line to an actuator of the well tool assembly.

Abstract: The present invention provides a hydraulically actuated valve adapted for use in downhole well applications that enables control of several hydraulic devices from a single control line. In one embodiment, the valve has a valve body defining an inlet and first and second outlets. A spring-biased piston is located within the valve body. A pressure responsive indexer engages the piston to move the piston between a first and second position. In its first position, the piston prevents fluid flow from the inlet to the first outlet. In its second position, the piston prevents fluid flow from the inlet to the second outlet.

Abstract: A device for mutually independent control of regulating devices for controlling fluid flow between a hydrocarbon reservoir and a well includes a flow controller and a hydraulic actuator. The actuator is flow-relatedly arranged in series with at least two associated control valves in a path between two hydraulic pipes. The control valves are controlled to open for the flow of hydraulic liquid to the actuator by the pressure in the two hydraulic pipes, and the combination of two hydraulic pipes which are connected to an actuator is different for independently controllable regulating devices.

Abstract: A formation isolation valve assembly for use in a well includes first and second fluid paths that are coupled to at least first and second completion zones. A first valve controls fluid flow from the first zone to the first fluid path, and a second valve controls fluid flow from a second zone to the second fluid path. The valves may include ball valves and sleeve valves.

Abstract: The present invention provides a hydraulic actuator adapted for use in downhole well applications that enables control of several hydraulic devices from a single control line.

Abstract: The present invention provides a cross-over housing for a gas lift valve. In the present invention, the series of radial apertures, or jets, typically utilized within the cross-over housing of a production pressure operated gas lift valve are removed. In their place, a substantially continuous through opening is employed, having an area somewhat greater than the area of the pressure chamber seat. This avoids the occurrence of sonic flow, or critical flow, within the jets of the prior art which hampered the ability of the pressure chamber valve to close. The new configuration for the cross-over housing allows the bellows within the pressure chamber to sense the decrease in production fluid pressure, or tubing pressure, as gas is injected, allowing the pressure chamber valve to be reseated.

Abstract: A method is provided for controlling operation of a subsurface hydraulically operated well tool. In a described embodiment, a surface controlled subsurface safety valve is controlled utilizing two control lines. The control lines are hydraulically connected to respective ones of two pistons in the safety valve. Pressure applied to either of the two pistons is capable of independently operating the safety valve. In normal operation, pressure is applied to both of the pistons. However, when a failure occurs in one of the control lines, the other may still be used to operate the safety valve.

Abstract: A tubing hanger for a flow completion system which comprises a Christmas tree connected above a wellhead housing that includes a central bore in which the tubing hanger is supported, the tubing hanger comprising a generally annular body; a production bore which extends generally axially through the body; an annulus bore which extends generally axially through the body; the annulus bore comprising a generally lateral first branch which is connected to a generally axial second branch; and a closure member which includes a gate that is moveable generally axially across the first branch between an open position in which a hole in the gate is aligned with the first branch and a closed position in which the hole is offset from the first branch.

Abstract: A tubing hanger including a tubing hanger body having a tubing string which is adapted to be supported in the bore of the wellhead housing wherein the apparatus comprises a flapper valve disposed in or below the tubing hanger, wherein the valve further comprises a flapper valve having a flapper valve closure member substantially in the form of a concave spherical segment defining an annular valve seat concentric with the tubing for the flapper valve; a flapper plate disposed in the valve chamber for rotatable movement from a valve position in which the flapper plate is removed from the annular valve seat to a valve position in which the flapper plate extends transversely across the flow passage for the flapper valve and forms a sealing engagement with the annular valve seat and the sealing surface is substantially in the form of a convex spherical segment, wherein the convex spherical segment is disposed intermediate between the first and second planar surfaces.

Abstract: A mudsaver valve for use in well drilling operations includes an elongated tubular main body supporting a tubular mandrel-like mudsaver closure member therein for movement between valve open and closed positions. A coil spring is disposed in the main body member and is engageable with the mudsaver closure member to bias the mudsaver closure member in a valve closed position. The mudsaver closure member includes an axial passage formed therein and ports opening from the axial passage to the exterior of the mudsaver closure member. The mudsaver closure member is engageable with an annular resilient packoff element and is pressure biased to move to an open position wherein the ports pass through the annular packoff element to allow fluid to flow through the valve.

Abstract: The present invention provides an improved cross-over housing for a gas lift valve. In the present invention, the series of radial apertures, or jets, typically utilized within the cross-over housing of a production pressure operated gas lift valve are removed. In their place, a substantially continuous through opening is employed, having an area somewhat greater than the area of the pressure chamber seat. This avoids the occurrence of sonic flow, or critical flow, within the jets of the prior art which hampered the ability of the pressure chamber valve to close. The new configuration for the cross-over housing allows the bellows within the pressure chamber to sense the decrease in production fluid pressure, or tubing pressure, as gas is injected, allowing the pressure chamber valve to be reseated.

Abstract: A downhole flow control device is provided for remotely controlling fluid flow of production or injection fluids, and may offer the capacity to pass wireline tools therethrough. In a broad aspect, the device may include: a body member having a first bore extending from a first end of the body member and through an extension member disposed within the body member, a second bore extending from a second end of the body member and into an annular space disposed about the extension member, a first valve seat disposed within the first bore, and at least one flow port in the extension member establishing fluid communication between the annular space and the first bore; and a first sleeve member remotely shiftable within the first bore, and having a second valve seat adapted for cooperable sealing engagement with the first valve seat to regulate fluid flow through the at least one flow port.

Abstract: The present invention relates to a valve system that may be used to pressure test tubing, such as a tubing string deployed in a wellbore for the production of fluids.

Abstract: An apparatus usable in a subterranean well includes a valve, a first mechanism, a second mechanism, and a lock. The valve controls communication between an exterior region that surrounds the valve and an inner passageway of the valve. The first mechanism causes the valve to transition from a first state to a second state in response to pressure in the exterior region. The second mechanism causes the valve to transition between the first state and the second state in response to a pressure differential between the exterior region and the inner passageway. The lock fixes the valve in one of the states.

Abstract: The hydraulic control system for operating a flow tube in a subsurface safety valve is disclosed. An isolation piston is used in conjunction with an operating control line and an engagement control line. Both control lines run from the surface. The isolation piston is spring loaded to equalize pressure across a dynamic piston to allow the flow tube to be shifted by a power spring to allow in turn the subsurface safety valve to close. Application of pressure on the engagement control line directs pressure applied through the operating control line to the top of the dynamic piston thus shifting the flow tube downwardly to open the subsurface safety valve. In an alternative embodiment, a coaxial control line directs fluid to the top of the dynamic piston and additionally to a parallel path leading to the bottom of the dynamic piston where a control valve is mounted.

Abstract: A subsurface safety valve has a tubular valve housing, a valve closure member movable between an open and a closed position, an axially movable opening flow tube for opening the valve closure member. Hydraulic pressure from a control line is used to move a first piston, which in turn moves the axially movable opening prong through the closure member. A balance line can be used to provide a hydrostatic pressure against a second piston. The first and second pistons are coupled to a sliding member within the valve housing. Thus, the opposed piston arrangement substantially offsets any downward force on the first piston.

Abstract: A downhole differential flow control valve is provided that utilizes a differential pressure area having one pressure area on which the wellbore pressure acts and a second area different from the first area on which pressure in the tubing acts. The differential area reduces the load in which the spring is required to exert a closing force in the valve. Thus, a coil spring can be used to improve the closing speeds of the valve.

Abstract: A drill string shut-off valve system for controlling the mud circulation system for deepwater marine drilling operations is disclosed, the drill string shut-off valve having a valve body having a cylinder, a main flow path, and a drilling mud flow channel, an upper and a lower connector on the valve body for installing the drill string shut-off valve into a drill string, and a valve positioned to selectively interrupt in the main flow path through the valve body or to complete the main flow path through the drilling mud flow channel. A piston in the cylinder is operably connected to the valve to drive it from an open to closed position. The piston has a first pressure face, a port presenting pressure from the upstream side of the valve to the first pressure face, and a second pressure face on the back of the piston.

Abstract: An assembly that is usable in a subterranean well includes a valve, a sleeve and an index mechanism. The valve is adapted to selectively isolate a region of the well, and the sleeve is adapted to be moved by a downhole tool to cause the valve to transition from a first state to a second state. The index mechanism prevents the valve from transitioning from the first state to the second state until after a position of the sleeve follows a predefined pattern.