Abstract: Disclosed herein is a communication and lock open device which includes a lock open portion including a latch configured to engage a shifting profile on a closure member of a safety valve. Further included is a communication portion configured to rotationally align a cutter with a non-annular hydraulic bore in the safety valve and axially cut into the hydraulic bore with the cutter. Also disclosed is a method for replacing the function of a safety valve while employing an original control line including running a communication and lock open tool in a wellbore, locating the tool in a tubing retrievable safety valve and shearing a thread in the valve to render moveable a closure member of the tubing retrievable safety valve. The method includes shifting the closure member to lock the member in an open position, orienting a cutter and establishing fluid communication with a bore of the valve.

Abstract: The system including a well tool having a housing forming a protection fluid chamber in fluid communication with a discharge port, a protection fluid disposed within the protection fluid chamber, and a moveable mechanism in functional connection with the protection fluid chamber in a manner to expel a portion of the protection fluid when the moveable mechanism moves.

Abstract: A safety valve with a flapper/flow tube friction reducer. A safety valve for use in a subterranean well includes a closure assembly, an operating member which engages the closure assembly, and at least one of the closure assembly and the operating member including a friction reducing device which provides rolling contact between the closure assembly and the operating member. Another safety valve includes a flapper which rotates about a pivot relative to a seat, a flow tube which engages the flapper to rotate the flapper, and a friction reducing device which with rolling contact biases the flow tube toward the pivot when the flow tube engages the flapper. Yet another safety valve is described in which at least one of the flapper, the seat and the flow tube has a friction reducing device attached thereto which provides rolling contact between the flapper and the flow tube, or between the flow tube and the seat.

Abstract: The present invention generally relates to a subsurface safety valve configured to control fluid flow through a production tubing string. In one aspect, a safety valve for deployment beneath a surface of a wellbore is provided. The valve includes a control piston and a balance piston. The valve is configured to be connected to a controller at the surface by a control line so that the control piston is actuatable between a first position and a second position in response to receiving pressurized fluid from the controller through the control line. The balance piston is configured to compensate for hydrostatic pressure in the control line. The valve may have a bore therethrough and the control piston may be configured to utilize tubing pressure within the valve bore to urge the control piston towards the second position.

Abstract: Flow control apparatus, for placement in a downhole location in the tubing string of a well. The apparatus comprises a valve element and a lock element. Application and removal of annulus pressure (on the annulus between the tubing and the casing) permits the apparatus to be cycled between a sensitive-to-flow mode, in which it opens to permit fluids to be injected down the tubing into a subsurface formation, but closes to prevent fluid backflow from the subsurface formation into the tubing; and an insensitive-to-flow mode, in which the apparatus is open to permit unimpeded fluid flow in either direction.

Abstract: A subsurface safety valve comprises a tubular body adapted for placement within a wellbore and defining a fluid passageway. A valve closure member, such as a flapper valve, is carried by the tubular body and movable through a closure path between positions opening and closing the fluid passageway. An actuator, such as a biasing spring, urges the valve closure member to its closing position. A flow tube is axially-movable within the tubular body between a first position preventing the actuator from urging the valve closure member to its closing position and a second position permitting the actuator to urge the valve closure member to its closing position. A latch assembly is provided for preventing movement of the valve closure member from its opening position to its closing position until the flow tube has been urged clear of the closure path. Aspects of the safety valve are employed by a related method and system.

Abstract: Gas lift valve designs and gas lift systems are described that feature a positive closure mechanism that is highly resistant to significant wear or damage that would result in fluid leakage. A pivotable flapper member is incorporated into a gas lift valve and used as a flow control mechanism. The flapper member provides a positive barrier to fluid flow from the production tubing to the annulus, even after substantial wear or damage.

Abstract: A method for cementing a casing in a wellbore, the method having the following steps: attaching a valve to a casing; locking the valve in an open configuration; running the casing and the valve into the wellbore; reverse circulating a cement composition down an annulus defined between the casing and the wellbore; injecting a plurality of plugs into the annulus; unlocking the valve with the plurality of plugs; and closing the valve.

Abstract: A method and apparatus for actuating a downhole tool in a wellbore. The method and apparatus including an actuator that operates the tool in response to the functioning of an energetic charge. The energetic charge may be set off as a part of a perforating operation.

Abstract: The present generally relates to apparatus and methods for instrumentation associated with a downhole deployment valve or a separate instrumentation sub. In one aspect, a DDV in a casing string is closed in order to isolate an upper section of a wellbore from a lower section. Thereafter, a pressure differential above and below the closed valve is measured by downhole instrumentation to facilitate the opening of the valve. In another aspect, the instrumentation in the DDV includes sensors placed above and below a flapper portion of the valve. The pressure differential is communicated to the surface of the well for use in determining what amount of pressurization is needed in the upper portion to safely and effectively open the valve. Additionally, instrumentation associated with the DDV can include pressure, temperature, and proximity sensors to facilitate the use of not only the DDV but also telemetry tools.

Abstract: A subsurface safety valve for controlling a fluid flow through a well conduit includes a housing having a bore and disposed within an annulus defined by the space between the well conduit and the housing, a valve closure member movable between an open position and a closed position, and adapted to restrict the fluid flow through the bore when in the closed position, a flow tube moveably disposed within the housing and adapted to shift the valve closure member between its open and closed positions, a primary piston member in operative communication with the flow tube and a secondary piston member in operative communication with the flow tube.

Abstract: A control system for a subsurface safety valve addresses normal open and closed operation and a failsafe operation if key system components fail. It features a single control line from the surface that splits at the subsurface safety valve and goes to one end of two discrete piston chambers that are aligned and isolated from tubing pressure. The piston in one chamber is larger than in the other and the pistons are connected for tandem movement. Each side of the unbalanced system's piston has a seal mounted to it and another for the rod attached to it that exits the chamber. A jumper line connects the chambers at a point between the seals in each chamber and features a large reservoir. The jumper line is filled with a compressible fluid. Fail safe closure of the valve occurs if any of the four seals fail.

Abstract: Electrically operated well tools. A well system includes a well tool positioned in a wellbore. The well tool includes an actuator and an operating member displaceable to operate the well tool. The actuator includes a series of longitudinally distributed electromagnets, in which current is controllable in a predetermined pattern to thereby variably control longitudinal displacement of the operating member. In another well system, the operating member is displaceable between opposite maximum limits of displacement to operate the well tool, and an electromagnet is operative to displace the operating member to at least one position between the opposite maximum limits of displacement. In a method of operating a well tool, the well tool is operated by controlling current in a series of longitudinally distributed electromagnets of an actuator in a predetermined pattern, thereby causing corresponding longitudinal displacement of an operating member.

Abstract: An improved flapper valve is disclosed comprising a housing, a flapper pivotally engaged to the housing, and an actuator slidingly engaged in the housing and adapted to make initial contact with the flapper at a seat end. The seat end is an area surrounding a point on a flapper bottom surface that is furthest from the location of pivotal engagement of the flapper and the housing but not in contact with the housing. The flapper closes at an acute angle to the longitudinal axis of the housing. The actuator is hollow and the interior of the actuator forms a through bore. In the closed position the flapper prevents fluid from the passing through the bore.

Abstract: A subsurface safety valve is first provided. The safety valve generally comprises a tubular housing, an isolation sleeve disposed within an inner diameter of the tubular housing, with the isolation sleeve and the tubular body forming an annular area there between, a flow tube movably disposed along a portion of the annular area, and a flapper. The flapper is pivotally movable between an open position and a closed position in response to longitudinal movement of the flow tube in order to open and close the valve. Preferably, the annular area is isolated from an inner diameter of the isolation sleeve in the open position. A method is also provided that allows for a cementing operation to be performed through an open safety valve.

Abstract: The present invention generally relates to a wellbore tool for selectively isolating a portion of a wellbore from another portion of the wellbore. In one aspect, a method of selectively isolating a zone in a wellbore is provided. The method includes the step of positioning a downhole tool in the wellbore. The downhole tool includes a bore with a first flapper member and a second flapper member disposed therein, whereby each flapper member is initially in an open position. The method also includes the step of moving the first flapper member to a closed position by rotating the first flapper member in one direction. Further, the method includes the step of moving the second flapper member to a closed position by rotating the second flapper member in an opposite direction, whereby each flapper member is movable between the open position and the closed position multiple times. In another aspect, an apparatus for isolating a zone in a wellbore is provided.

Abstract: Methods and apparatus are provided for reducing surge pressure while running casing into a wellbore. The apparatus includes a running string for running casing having a diverter tool therein. The diverter tool has one or more bypass ports between its upper and lower end which are normally closed. In operation, the diverter tool is automatically cycled between the open and closed positions of the bypass ports during a casing running operation. A pressure event inside the diverter tool deactivates the cyclic opening and closing function of the bypass port.

Abstract: One or more flapper valve assemblies are placed in a casing string extending through one or more hydrocarbon bearing intervals. The flapper valve assemblies are placed between some of the hydrocarbon bearing intervals. In an open or inoperative position, the flapper valve assemblies are full opening compared to the casing string. The hydrocarbon bearing intervals are stimulated, typically by fracing, starting with the bottom zone. The flapper valve assembly immediately above the stimulated interval is manipulated to allow it to close, preventing downward flow in the well and thereby isolating the lower stimulated interval so an upper interval can be stimulated. The well is easy to put on production because the flapper valves will normally open simply by opening the well at the surface.

Abstract: Methods and devices for operation of a flapper valve. A valve assembly is described with a flapper element and a valve opening assembly that will mechanically open the flapper element. The valve opening assembly is particularly valuable where the flapper element fails to open in response to normal hydraulic opening techniques. The valve opening assembly includes a valve opening sleeve having a generally hemispherical cross-section and an opening portion that presents a pair of opening shoulders. The opening shoulders engage lugs on the flapper element so that movement of the opening sleeve will urge the flapper element to an open position. The valve assembly may be run into the wellbore with the flapper element in the open position, rather than having to be closed, as with a number of conventional valve assemblies.

Abstract: The present invention provides for a valve in a tubing string that allows the tubing string to fill with well fluids as the string is assembled and lowered into a well bore, but can be used to check pressure integrity of the tubing string during various stages of the assembly.

Abstract: The present generally relates to apparatus and methods for instrumentation associated with a downhole deployment valve or a separate instrumentation sub. In one aspect, a DDV in a casing string is closed in order to isolate an upper section of a wellbore from a lower section. Thereafter, a pressure differential above and below the closed valve is measured by downhole instrumentation to facilitate the opening of the valve. In another aspect, the instrumentation in the DDV includes sensors placed above and below a flapper portion of the valve. The pressure differential is communicated to the surface of the well for use in determining what amount of pressurization is needed in the upper portion to safely and effectively open the valve. Additionally, instrumentation associated with the DDV can include pressure, temperature, seismic, acoustic, and proximity sensors to facilitate the use of not only the DDV but also telemetry tools.

Abstract: A sealing system for a flow tube keeps cement from getting around it to the flapper when the safety valve is in the open position. Seals are provided at opposed ends of the flow tube so that the power spring and the flapper will not get fouled with cement pumped through the flow tube in wells that are completed through a production string with the safety valve in place. The seals may be mounted to the flow tube or the surrounding body. A unique seal construction separates cement from the flapper behind the flow tube. The force acting on the flow tube to hold the valve open also helps to apply a force against the lower seal adjacent the flapper.

Abstract: A method and apparatus for use in a subterranean well is described. The apparatus typically includes a mandrel and a packing element. The mandrel may have an outer surface and a non-circular cross-section and a the packing element may be arranged about the mandrel, the packing element having a non-circular inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus may include slips having cavities to facilitate removal of the apparatus. The apparatus also may include a valve for controlling fluid flow through a hollow mandrel. The valve may include a flapper having at least one tab to engage at least one recession in the mandrel such that rotation between the mandrel and the valve is precluded when the valve is in a closed position. The apparatus may further include a central member which is releaseably attached to the mandrel by a release mechanism.

Abstract: A fluid loss device including a flapper and seat assembly that provide a seal on a lower flapper surface when the flapper is closed and resists pressure in either direction. The flapper and seat assembly is spring biased to contact a flapper support above the flapper to resist deformation of the flapper due to a pressure differential from below the flapper. The flapper and seat assembly may be moved by tubing pressure to release an opening prop that opens the flapper. The valve seat may include an elastomeric seal element to improve the fluid flow restriction. The flapper and seat assembly is also biased upward by a pressure differential from below to above the flapper, to thereby increase the flapper to valve seat pressure as the fluid pressure differential increases.

Abstract: The present invention generally provides a downhole valve for selectively sealing a bore. The downhole valve generally includes a closing member for seating in and closing the bore, and a pressure-actuated, retention member having first and second opposed piston surfaces for initially holding the valve in an open position but, in the event of a pressure differential between the piston surfaces, permits the closing member to operate and close the valve.

Abstract: An apparatus that is usable with a subterranean well includes a safety valve assembly and a pressure/temperature sensor. The safety valve assembly is controllable to selectively isolate a formation of a well from the surface of the well. The pressure/temperature sensor is located in the safety valve assembly to measure a pressure/temperature near the safety valve assembly.

Abstract: The system including a well tool having a housing forming a protection fluid chamber in fluid communication with a discharge port, a protection fluid disposed within the protection fluid chamber, and a moveable mechanism in functional connection with the protection fluid chamber in a manner to expel a portion of the protection fluid when the moveable mechanism moves.

Abstract: Apparatus and methods are provided for actuation of downhole tools. In one example, a deep set safety valve uses a magnetic coupling which permits a portion of the safety valve at control line pressure to be isolated from tubing string internal pressure, without requiring the use of a dynamic seal therebetween. A piston of the safety valve may be displaced in response to a differential between control line pressure and pressure in an annulus surrounding the tubing string, pressure in another control line, or pressure in the tubing string. Other types of well tools may benefit from actuation using principles of the invention.

Abstract: A flapper valve assembly is described having an equalizing port assembly with a bleed valve member that is moveable between an open position and a closed position. The equalizing port assembly features a structural support member in the form of a retainer key that is secured to the flapper valve member both axially and radially. Additionally, a compressible spring is located between the structural support member and provides biasing force upon the valve member to urge it toward a closed position. Additionally, the flapper valve member presents a pair of raised, substantially flat actuator contact portions upon its downstream face to meet an actuating tube in a mating contact arrangement and resist material deformation that could tend to clog or block the equalizing fluid flow port.

Abstract: A subsurface safety valve assembly for controlling fluid flow in a wellbore. In one embodiment, the subsurface safety valve assembly includes a tubular member having a longitudinal bore extending therethrough, a flapper removably connected to the tubular member. The flapper is configured to pivot against the tubular member between an open position and a closed position. The subsurface safety valve assembly further includes a flow tube disposed inside the tubular member and a shear sleeve having an upper end and a lower end. The upper end of the shear sleeve is positioned against a lower end of the flow tube to form a first seal between the upper end of the shear sleeve and the lower end of the flow tube.

Abstract: Methods and apparatus for utilizing a downhole deployment valve (DDV) to isolate a pressure in a portion of a bore are disclosed. Any combination of fail safe features may be used with or incorporated into the DDV such as redundant valve members, an upward opening flapper valve or a metering flapper below a sealing valve. In one aspect, a barrier or diverter located in the bore above a valve member of the DDV permits passage through the bore when the valve member is open and actuates when the valve member is closed. Once actuated, the barrier or diverter either stops or diverts any dropped objects prior to the dropped object reaching and potentially damaging the valve member. In another aspect, the tool string tripped in above the DDV includes an acceleration actuated brake that anchors the tool string to a surrounding tubular if the tool string is dropped.

Abstract: The invention relates to downhole wellbore apparatus and particularly, but not exclusively, to apparatus for use in wellbore cleaning operations. A downhole tool (2) comprises a body (4) having a bore extending longitudinally therethrough, wherein the tool (2) further comprises a one-way valve (24,26) for allowing a flow of fluid in a first direction through the tool bore and preventing a flow of fluid in a second direction through the tool bore, the second direction being opposite to the first direction. The tool further comprises mandrel (38) for rendering the one-way valve (24,26) inoperable so as to be ineffective at preventing fluid flow; and a shear pin assembly (44,40) for selectively making the one-way valve operable so as to be effective at allowing fluid flow in the first direction and preventing fluid flow in the second direction.

Abstract: A positioning tool for moving an element in a flow path of a down hole system without actuating a pressure actuated device in the system. The positioning device includes a choke for restricting flow of fluid between the positioning device and the down hole system, a flow diversion path from the upper end of the positioning device to a lower end of the positioning device, and a valve allowing fluid to flow through the diversion path when the choke is proximate the pressure actuated device and blocking flow of through the diversion path when the choke is displaced from the pressure actuated device. The down hole system may be a flapper type fluid loss device with a pressure actuated opening prop.

Abstract: The present invention provides for a valve in a tubing string that allows the tubing string to fill with well fluids as the string is assembled and lowered into a well bore, but can be used to check pressure integrity of the tubing string during various stages of the assembly.

Abstract: A safety valve having an extension spring closure mechanism. In a described embodiment, a valve for use in a subterranean well is provided which includes a biasing device and a closure member having open and closed positions. The biasing device has a length which decreases as the closure member displaces toward the closed position. The biasing device may be an extension spring.

Abstract: A lockout tool dimensioned to be received within a housing of a subsurface safety valve (SSV). The lockout tool generally comprises an elongated housing, and an expander mandrel slidably received within the housing. Together, the elongated housing and expander mandrel are run into the wellbore and landed into the housing of the SSV such that the end of the expander mandrel opens the flapper valve. A portion of the lookout tool housing shoulders against the flow tube in the SSV to drive the flow tube downward, thereby maintaining the flapper of the SSV in its open position. As the expander mandrel moves downward through the hard scat of the SSV, the mandrel engages the flow tube and expands it against the hard seat. In this manner, the flow tube is expanded into permanent, frictional engagement with the hard seat. This, in turn, looks the flapper member of the SSV in its open position.

Abstract: Apparatus and methods are provided for actuation of downhole tools. In one example, a deep set safety valve uses a magnetic coupling which permits a portion of the safety valve at control line pressure to be isolated from tubing string internal pressure, without requiring the use of a dynamic seal therebetween. A piston of the safety valve may be displaced in response to a differential between control line pressure and pressure in an annulus surrounding the tubing string, pressure in another control line, or pressure in the tubing string. Other types of well tools may benefit from actuation using principles of the invention.

Abstract: A subsurface safety valve has a closure sleeve or rod mounted below the closure mechanism. Control signal pushes the sleeve up (uphole) or down (downhole), whichever is applicable, which causes the closure element to rotate (or slide, or otherwise translate) to its open position. A loss of control signal allows the closure spring to push the sleeve or rod downhole (or uphole, whichever is appropriate). This movement causes the closure element to be driven to its closed position against the seat.

Abstract: A drop ball catcher apparatus for use with downhole tools in oil well drilling and installation operations. A drop ball catcher apparatus is used to receive and stow a drop ball ejected from a ball-actuated downhole tool.

Abstract: A lock open device for a flapper is disclosed. The tool engages in the sub-surface safety valve (SSSV) body and rotates the flapper to the open position, without shifting the flow tube. The flapper base is preferably held by a shearable thread and has a groove for engagement by the tool. The tool jars down on the flapper base to shear the thread and force the held open flapper into a retaining groove. Optionally, a penetrating tool can be connected so that, in a single trip, the flapper can be locked open and the pressurized control system can be accessed. Shearing the thread allows the flow tube spring to bias the held open flapper into its retaining groove.

Abstract: An in-line flow control device for a well chokes flow through a conduit while allowing access therethrough.

Abstract: A closure mechanism for a flapper features a pinion on the ear extending from the flapper that is used to mount it for pivotal movement. A spring-loaded rack meshes with the pinion or pinions on the flapper so that when the flow tube swings the flapper open, rotation of the pinion teeth advances the teeth on the rack against the force of a spring. When the flow tube is retracted, the spring pushes the teeth on the rack in the opposite direction causing a rotational movement of the flapper toward closure in contact with a conforming seat.

Abstract: A valve for use in a wellbore, the valve having a compensating secondary sealing system for misalignments that inevitably occur in sealing subsurface valves, particularly subsurface safety valves. A sealing system can include a dynamic sealing system and a static sealing system, where the static sealing system establishes one or more line contact surfaces. The line contact surfaces can be leading, in that the forward edge of the seal faces a corresponding engagement portion of the actuator. The actuator can include at least two spherical engagement portions where one of the spherical engagement portions engages resilient and non-resilient seals with line contact surfaces on a downstroke and the other spherical engagement portion engages resilient and non-resilient seals with line contact surfaces on an upstroke. Further, a bearing disposed above seals on a piston of the actuator assists in keeping contaminants out of the seal area of the piston.

Abstract: A subsurface safety valve for controlling fluid flow in a well bore. In one embodiment, the subsurface safety valve includes a tubular member having a longitudinal bore extending therethrough, a curved flapper removably connected to the tubular member. The curved flapper is configured to pivot against the tubular member between an open position and a closed position. The subsurface safety valve further includes a hard seat positioned inside the tubular member, in which the hard seat defines a seating surface configured to receive a sealing surface defined on a bottom periphery portion of the curved flapper to form a sealing interface having a slope that varies along the sealing interface.

Abstract: An equalizer valve for a flapper in an SSV has one embodiment where the plunger body is covered with a lubricious material in the bore in the flapper to counteract wear caused by off-center contact with the plunger by the flow tube. In another embodiment the flow tube and the plunger have matching angled surfaces to reduce the resultant moment of the plunger from offset contact of the flow tube. In another embodiment the flow tube contacts the plunger on center to eliminate a resultant moment, which can cause wear in the flapper bore or to the plunger.

Abstract: A tubing conveyed disconnect check valve mechanism having releasable connection with a payload tool and being selectively actuated downhole for disconnecting from the payload tool for retrieval by the tubing string, with the check valve enabled for direct circulating flow and preventing the inflow of wellbore fluids, while permitting the payload tool to remain in the well. A housing is connected to a tubing string, such as coiled tubing, and incorporates at least one check valve and defines a first disconnect connector which is releasably connected with a second disconnect connector of the payload tool housing. A check valve positioning mandrel is releasably retained at a check valve disabling position within the housing for establishing a reverse circulating flow path through the check valve and is released from the housing and moved to a check valve enabling position, closing the reverse circulating flow path and permitting direct circulating flow only.

Abstract: The present invention provides an improved system and method for performing a desired operation at a remote location in a wellbore. The system is composed of a downhole docking station assembly and a detachable downhole tool assembly. The downhole tool assembly includes electrically operated means to move in the wellbore and an end work device to perform the desired work. The downhole tool can also include an imaging device to provide pictures of the downhole environment and various sensors. Data from the downhole tool is communicated to a surface computer, which controls the operation of the tool and displays pictures of the tool environment. The downhole tool detaches itself from the docking station, travels to the desired location in the wellbore and performs a predefined operation according to programmed instruction. The downhole tool returns and connects to the docking station, where it transfers data relating to the operation and can be recharged for further operation.

Abstract: The apparatus includes a gravel pack assembly comprising a gravel pack body and a crossover tool. The gravel pack body comprises a pressure set packer, one or more production screens and a plurality of axial position indexing lugs. The crossover tool comprises auxiliary flow chambers, packer by-pass channels, a crossover tool check valve and an axial position indexing collet. The gravel pack body and crossover tool are assembled coaxially as a cooperative unit by a threaded joint and the unit is threadably attached to the bottom end of a tool string for selective placement within the wellbore. Set of the packer secures the gravel pack body to the well casing and seals the casing annulus around the gravel pack assembly.

Abstract: An apparatus capable of moving a shiftable valve member into a closed position, the shiftable valve member mounted in a valve housing having a bore and being moveable between at least one open and at least one closed position relative to the bore, includes at least one elastically deformable member that extends at least partially around the circumference of the bore and is disposed at least partially in a cavity in the valve housing. Each elastically deformable member is elongated, has first and second ends and is connected to the shiftable valve member at one location and to the valve housing at at least one other location. Each elastically deformable member is torsionally loaded to provide biasing, closing force to the shiftable valve member to assist in moving the shiftable valve member into a closed position and retaining it in the closed position.

Abstract: A subsurface safety valve assembly for controlling fluid flow in a wellbore. In one embodiment, the subsurface safety valve assembly includes a tubular member having a longitudinal bore extending therethrough, a flapper removably connected to the tubular member. The flapper is configured to pivot against the tubular member between an open position and a closed position. The subsurface safety valve assembly further includes a flow tube disposed inside the tubular member and a shear sleeve having an upper end and a lower end. The upper end of the shear sleeve is positioned against a lower end of the flow tube to form a first seal between the upper end of the shear sleeve and the lower end of the flow tube.