Abstract: A valve for use in a downhole tool The valve has an inlet communicating with the work string from which it is anchored. The inlet provides a flow path of a first cross-sectional area. A sealing assembly comprising a spring biased seal cap moves within an outer tubular body to open and close a number of ports arranged through the body. The ports provide a flow path of a combined cross-sectional area greater than the first cross-sectional area and the valve is arranged such that fluid flow through the inlet moves the seal cap to open the valve and create an unimpeded flow path between the inlet and the ports with negligible pressure drop. An embodiment including a shear ring is described to facilitate pressure testing above. A further embodiment includes a load adjuster to assist in closing the valve. The valve can be a high lift injection valve.

Abstract: A mechanical flow control device is provided that allows flow of production fluids along an annular path and across an valve body. A sliding sealing member can be mechanically transitioned between an opened flow position and a closed flow position as desired. The mechanical flow control device may be combined with one or more interventionless flow control devices.

Abstract: A choke that is usable with a well includes an inlet port and an outlet port. The choke also includes pressure drop stages between the inlet port and the outlet port. Each of the pressure drop stages is adapted to create part of an overall pressure differential between the inlet and outlet ports.

Abstract: A system for controlling zones of fluid flow in and out of a wellbore. The wellbore has a top of a well and a bottom of a well. The system has a control line connected to a power source, and a control system; wherein the control line is disposed within the wellbore. The system also has a single fluid line sliding sleeve downhole tool assembly connected to the control line disposed within the wellbore.

Abstract: Embodiments of the present invention generally provide a more reliable variable choke flow control valve. In one embodiment, a variable choke valve for use in a wellbore is provided. The valve includes a tubular housing having an axial bore therethrough and a port through a wall thereof. The valve further includes a tubular sleeve having an axial bore therethrough and first and second holes through a wall thereof and disposed within the housing. The first hole is larger than the second hole, and the sleeve is actuatable among three positions: a first position where the first hole is aligned with the port, a second position where the second hole is aligned with the port, and a third position where the sleeve wall is aligned with the port.

Abstract: A control sub for use with a hydraulically operated downhole tool. In an embodiment, the sub comprises an outer sleeve connected to a work string and an inner sleeve slidably engaged to the outer sleeve by matching hex profiles, connected to the downhole tool. Radial ports in the outer sleeve provide selective circulation of fluid from the tool and by closing these ports with the sleeve fluid pressure in to the downhole tool can be controlled. Closure is effected by setting down weight on the sub against the tool. An indexing mechanism is also described to keep the tool in a configuration, which maintains pressure on the tool. The sub is suitable for use with an expander tool.

Abstract: Methods and apparatus for use in a welibore to meter and choke certain components from being produced, based upon their density relative to the density of oil are described herein. The device includes an inner tubular body portion having apertures in the wall thereof for passing oil, an outer tubular body and at least one metering orifice therebetween to meter production. Disposed around the inner body is an axially movable member to selectively cover and expose the apertures of the inner body, thereby permitting fluid to flow therethrough.

Abstract: The present invention provides for a valve in a tubing string that allows the tubing string to fill with well fluids as the string is assembled and lowered into a well bore, but can be used to check pressure integrity of the tubing string during various stages of the assembly.

Abstract: A sealing system for a flow tube keeps cement from getting around it to the flapper when the safety valve is in the open position. Seals are provided at opposed ends of the flow tube so that the power spring and the flapper will not get fouled with cement pumped through the flow tube in wells that are completed through a production string with the safety valve in place. The seals may be mounted to the flow tube or the surrounding body. A unique seal construction separates cement from the flapper behind the flow tube. The force acting on the flow tube to hold the valve open also helps to apply a force against the lower seal adjacent the flapper.

Abstract: The lock allows two members in a downhole tool to be temporarily held together. In an application where mandrel movement is dictated by pressure cycling in combination with a J-slot mechanism, such as in a downhole valve, the mandrel is releaseably retained to an adjacent connector against mechanical impacts. The mandrel features an extended collet that moves relatively to a floating sleeve during pressure cycles. At some point the collet heads rise to an elevated groove that causes them to contact a no-go shoulder for locking. The lock is defeated be removing the collet heads from the elevated groove for normal tool operation.

Abstract: A hydraulic control and actuation system for downhole tools. In a described embodiment, a hydraulic control and actuation system includes an internal chamber serving as a low pressure region and a well annulus serving as an energy source. A valve assembly provides selective fluid communication between alternating opposite sides of a piston and each of the energy source and low pressure region. Displacement of the piston operates a well tool. Operation of the valve assembly is controlled via telemetry between a remote location and an electronic circuit of the system.

Abstract: A valve with the following components: a pipe; an inner sub connected to the pipe; an outer sub connected to the pipe, wherein the inner and outer subs are concentric and define a sub annulus; a conduit between the sub annulus and an inside diameter of the inner sub; a sleeve slideably positioned within the pipe such that in at least one position the sleeve closes the conduit, wherein the sleeve comprises a section of relatively larger outside diameter and a section of relatively smaller outside diameter which define a pressure area on the sleeve between the diameters; and a lock of the sleeve in a position which closes the conduit.

Abstract: Apparatuses and methods for accurately determining the position of a sliding or rotational sleeve valve in real time are disclosed. The apparatus comprises fiber optic cable based sensors which are either linearly or circumferentially arrayed in the housing that surrounds the sleeve and which can comprise bare cable or cable having fiber Bragg gratings (FBGs). As the sleeve slides or rotates within the housing, the sensors in the arrays are deformed, and this deformation can be correlated to sleeve position by assessing the sensor's reflectivity profiles. Deformation of the sensors is achieved by various mechanical and/or magnetic schemes incorporated into the sleeve.

Abstract: Methods of expanding well tools, which permit operation of the well tools after expansion, are provided. In a described example, a cementing tool includes a valve and a packer. After the cementing tool is expanded, the valve is selectively opened and closed, and the packer is sealingly engaged in a wellbore.

Abstract: The present invention provides for a valve in a tubing string that allows the tubing string to fill with well fluids as the string is assembled and lowered into a well bore, but can be used to check pressure integrity of the tubing string during various stages of the assembly.

Abstract: The invention provides a downhole shut-in tool for obtaining formation pressure data. The tool includes a fast-closing main valve and a pressure-relief valve operable between open and closed positions to effect periodic sealing and release of formation pressure with respect to the surface.

Abstract: A valve assembly connects into a drill string for opening and closing the inner passage within the drill string. The valve member moves between the open and closed positions in response to axial movement of the drill string. The valve member has an upper portion and a lower portion. A valve member and valve sleeve are located within an inner passage. Lifting the drill string causes the upper portion to move upward relative to the lower portion, bringing along with it the valve member, while the valve sleeve remains stationary with the lower portion, opening the valve.

Abstract: A valve for use in a wellbore, the valve having a compensating secondary sealing system for misalignments that inevitably occur in sealing subsurface valves, particularly subsurface safety valves. A sealing system can include a dynamic sealing system and a static sealing system, where the static sealing system establishes one or more line contact surfaces. The line contact surfaces can be leading, in that the forward edge of the seal faces a corresponding engagement portion of the actuator. The actuator can include at least two spherical engagement portions where one of the spherical engagement portions engages resilient and non-resilient seals with line contact surfaces on a downstroke and the other spherical engagement portion engages resilient and non-resilient seals with line contact surfaces on an upstroke. Further, a bearing disposed above seals on a piston of the actuator assists in keeping contaminants out of the seal area of the piston.

Abstract: A hydraulic control and actuation system for downhole tools. In a described embodiment, a hydraulic control and actuation system includes an internal chamber serving as a low pressure region and a well annulus serving as an energy source. A valve assembly provides selective fluid communication between alternating opposite sides of a piston and each of the energy source and low pressure region. Displacement of the piston operates a well tool. Operation of the valve assembly is controlled via telemetry between a remote location and an electronic circuit of the system.

Abstract: A positive displacement pump for pumping fluids from a downhole formation to the earth's surface is provided. The pump first comprises a plunger. The plunger is reciprocated axially within the wellbore by a linear actuator, such as a submersible electrical pump, in order to form an upstroke and a downstroke. A pump inlet is disposed near the bottom end of the plunger, while a pump outlet is disposed near the top end of the plunger. The pump is configured such that it is able to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke. Thus, the pump is “double-acting.

Abstract: The present invention provides an apparatus for use in completing a subterranean zone penetrated by a wellbore. One aspect of the invention comprises a housing member with a longitudinal bore and a valve member located within the housing member that is movable between open and closed positions. A sliding sleeve having a longitudinal bore is disposed within the housing member and can move between an upper position and a lower position. Attached to the sliding sleeve is a seating element where the valve member can seat. When the sliding sleeve is in the lower position, the valve member is held in the open position and communication is established between the longitudinal bore of the housing above and below the valve member. When the sliding sleeve is in the upper position, the valve member is held in the closed position and communication between the longitudinal bore of the housing above and below the valve member is restricted.

Abstract: A tubing conveyed disconnect check valve mechanism having releasable connection with a payload tool and being selectively actuated downhole for disconnecting from the payload tool for retrieval by the tubing string, with the check valve enabled for direct circulating flow and preventing the inflow of wellbore fluids, while permitting the payload tool to remain in the well. A housing is connected to a tubing string, such as coiled tubing, and incorporates at least one check valve and defines a first disconnect connector which is releasably connected with a second disconnect connector of the payload tool housing. A check valve positioning mandrel is releasably retained at a check valve disabling position within the housing for establishing a reverse circulating flow path through the check valve and is released from the housing and moved to a check valve enabling position, closing the reverse circulating flow path and permitting direct circulating flow only.

Abstract: Apparatuses and methods for accurately determining the position of a sliding or rotational sleeve valve in real time are disclosed. The apparatus comprises fiber optic cable based sensors which are either linearly or circumferentially arrayed in the housing that surrounds the sleeve and which can comprise bare cable or cable having fiber Bragg gratings (FBGs). As the sleeve slides or rotates within the housing, the sensors in the arrays are deformed, and this deformation can be correlated to sleeve position by assessing the sensor's reflectivity profiles. Deformation of the sensors is achieved by various mechanical and/or magnetic schemes incorporated into the sleeve.

Abstract: A valve assembly to control the intake of fluid. The valve assembly has a valve body and a valve choke disposed therein. The valve choke has a choke bore through the interior of the valve choke. The valve choke has a plurality of orifices to the choke bore spaced at intervals along the valve choke. A seal is disposed between the valve body and valve choke. The valve system is operable to position the valve choke so that the seal is positioned between the valve body and the valve choke at the intervals between the plurality of orifices.

Abstract: The present invention provides an apparatus for use in completing a subterranean zone penetrated by a wellbore. One aspect of the invention comprises a housing member with a longitudinal bore and a valve member located within the housing member that is movable between open and closed positions. A sliding sleeve having a longitudinal bore is disposed within the housing member and can move between an upper position and a lower position. Attached to the sliding sleeve is a seating element where the valve member can seat. When the sliding sleeve is in the lower position, the valve member is held in the open position and communication is established between the longitudinal bore of the housing above and below the valve member. When the sliding sleeve is in the upper position, the valve member is held in the closed position and communication between the longitudinal bore of the housing above and below the valve member is restricted.

Abstract: A string for completing a well, the string having several parts including: a base pipe with a hole; a packer in mechanical communication with the base pipe; a screen in mechanical communication with the base pipe, wherein the screen is proximate the hole in the base pipe; an isolation pipe concentric within the base pipe and proximate to the hole in the base pipe, wherein an annulus is defined between the base pipe and the isolation pipe; and an annular flow valve in mechanical communication with the base pipe and the isolation pipe, wherein the annular flow valve controls longitudinal fluid flow through the annulus.

Abstract: A retrievable packer (50) for establishing a sealing and gripping engagement between a tubing string and a well casing (34) disposed in a wellbore is disclosed. The retrievable packer (50) comprises a collet member (64) that is slidably disposed about a packer mandrel (52). The collet member (64) has a first operating position wherein the collet member (64) applies an axial force on a support ring (76) to positively position the support ring (76) at least partially between a first slip wedge (90) and the packer mandrel (52) to set a seal assembly (96, 98, 100). In addition, the collet member (64) has a second operating position wherein the collet member (64) applies an axial force on a slip assembly (80) to set the slip assembly (80).

Abstract: A valve for downhole well service, having a rotary indexer carrying an elastically-loaded valve element on a valve seat surface in a flow passage, the valve element adapted to obstruct one or more flow passages in the valve seat surface when aligned therewith. The valve may additionally, or alternatively, comprise an elastically-loaded valve element mounted in one or more flow passages in the valve seat surface, this valve element adapted to obstruct the flow passage in which it is installed when urged into contact with the valve seat surface. When a valve element is mounted in one or more of the flow passages in the valve seat, the indexer comprises a protrusion positioned to engage such valve clement and force it out of contact with the valve seat surface. The valve may be actuated by command from the surface by sending telemetry elements to a downhole telemetry data detector.

Abstract: The present invention relates to bypass valves for use in wellbores, particularly but not exclusively to bypass valves used during the setting of hydraulic anchor packers. A bypass valve (2) is provided with a piston (30) slidably mounted adjacent a body member (4) having at least one opening (20) extending therethrough. The piston (30) is moveable between a first position establishing a passage from the interior of the body (4) to the exterior thereof via the at least one opening (20) and a second position isolating the interior of the body (4) from the exterior thereof. A second piston may be provided for increasing, in response to a predetermined fluid pressure differential across the length of the piston (30), the force exerted on the piston (30) by a given flow of fluid through the bypass valve (2) such that the resultant force on the piston (30) is insufficient to move the piston (30) to the second position.

Abstract: A downhole choke in the form of a sliding sleeve valve operable in a plurality of positions including fully open, fully closed, and positions in between, is disclosed. It features a hydraulic control system that, in one embodiment, provides the motive force to move the sliding sleeve a predetermined amount for a given applied control pressure. Further increments in applied pressure result in further predetermined movements of the sliding sleeve. In another embodiment, the sliding sleeve lands in a series of grooves in the surrounding housing depending on the degree of pressure applied to the control system.

Abstract: A seal is provided to prevent contamination by sand or grit in the clearance between a flow tube and the inner housing wall in a safety valve. An enlarged space is provided adjacent the seal to allow accumulation of sand or grit in the annular clearance space without causing seizure of the flow tube. The insert safety valve is assembled without a spacer with a seal mounted to the lower end of the insert valve to engage the bottom sub on the SSV. As a result, particularly for larger sizes of insert safety valves, the assembly is lighter and shorter, which facilitates use of readily available standard lubricator and wireline equipment.

Abstract: Downhole wellbore tools are actuated by electrically controllable fluids that are energized by a magnetic field. When energized, the viscosity state of the fluid may be increased by a degree depending on the fluid formulation. Reduction of the controllable fluid viscosity by terminating a magnetic field acting upon the fluid may permit in situ wellbore pressure to displace a tool actuating piston. When the field is de-energized, the controllable fluid viscosity quickly falls thereby permitting the fluid to flow through an open orifice into a low pressure receiving volume. In an alternative embodiment of the invention, an expandable volume fluid may be used against a slip actuating element in the same manner as a fluid pressure motor.

Abstract: A curved flapper and seat is disclosed for use in a subsurface safety valve. The flapper is biased to a normally closed position to prevent fluid flow through the wellbore. The curved flapper has a sealing surface for engaging a corresponding sealing surface on a seat when the flapper is in its closed position. The sealing surface of the flapper is configured to contact the sealing surface of the seat along a sinusoidal sealing line, or seam, such that the reactive force from the seat is normal to the sinusoidal seating line. In one aspect, the sealing surface of the flapper has a convex spherical configuration relative to the seat. The sealing surface of the seat, in turn, has a concave conical shape relative to the flapper. When well conditions dictate, a resilient soft seat may optionally be used, and is disposed on the seat proximate the sinusoidal seating line.

Abstract: A system is disclosed for communication from an instrument disposed in a wellbore. The system includes a flow diverter selectively operable to conduct fluid flow between a first path along the interior of a housing and a second path along the interior of the housing. The system includes an initiator operatively coupled to the flow diverter to cause selective operation thereof in response to an event.

Abstract: A packer with an equalizing valve for automatically equalizing the pressure above and below the packer element. The packer comprises a housing having an equalizing valve disposed therein. A packer element is disposed about the housing for sealingly engaging the wellbore. An equalizing valve is disposed in the housing and seals the housing to prevent flow therethrough when the packer element is actuated to engage the wellbore. The valve is movable in the closed position wherein communication through the housing is prevented to an open position so that the portion of the wellbore above the packer element may be communicated with a portion of the wellbore below the packer element while the element is in the set position so that pressure above and below the element may be equalized. Once the pressure is equalized, the packer can be unset and retrieved from the wellbore.

Abstract: The present invention relates to a pressure actuated valve for use in well completion assemblies. The valve is operable by pressure between three configurations. In a first configuration, the valve is in a locked-closed configuration. In a second configuration, the valve remains closed but is unlocked. In a third configuration, the valve is open. Also disclosed is a method of installing and operating a three pressure actuated valve in a well completion operation.

Abstract: The flapper valve assembly can be used in series to provide collapsible closures in a drill pipe. Thus, when work strings are withdrawn through the flapper valve, it will close in a conventional manner. However, when the work string must be reinserted through the closed flapper, a collar holding the flapper in its closed position can be sheared from its position within the assembly housing.

Abstract: A flow control device comprises an outer sleeve having at least one aperture through its wall, and an inner sleeve having at least one aperture through its wall. Relative sliding movement of the sleeves is provided between “open” positions allowing for variable flow of fluid through the apertures of the sleeves and “closed” positions. A pressure-reducing region is arranged to reduce the pressure of fluid flowing through at least one aperture of one of the sleeves.

Abstract: Apparatus and associated methods are provided which facilitate underbalanced drilling and completion of wells. In a described embodiment of a well control valve, the valve is opened and closed when a drill string is displaced therethrough. A shifting device is carried on a drill bit and deposited in the valve when the drill string enters and opens the valve. The valve is closed and the shifting device is retrieved from the valve when the drill string is tripped out of the well. A packer hydraulic setting tool usable in conjunction with the well control valve in underbalanced completions is also provided.

Abstract: A circulating tool for circulating fluid in a borehole comprising a tubular assembly having an axial through passage between an inlet and a first outlet, a second outlet extending generally transversely of the tubular assembly, and an obturating member moveable relative to the tubular assembly between a first position closing the second outlet and a second position at which the second outlet is open, wherein the obturating member is also moveable between an engaging position at which it is engaged with the tubular assembly and a non-engaging position at which it is not so engaged with the tubular assembly, and wherein when the obturating member is in the first position it may be in either the engaging position or the non-engaging position.

Abstract: The present invention relates to a drill string diverter apparatus for reducing surge pressure when lowering a liner into a partially cased wellbore. The diverter apparatus is connected in a pipe string above a liner being lowered into a wellbore. The diverter apparatus comprises a tubular housing with ports defined therethrough to communicate and redirect fluids received in the liner to the annulus between the diverter apparatus and casing previously set in the wellbore. The diverter apparatus has an open position whereby the ports are open and communication is established and a closed position whereby flow through the ports is prevented. A sliding sleeve is disposed about an outer surface of the tubular housing and engages the casing. The sleeve moves vertically relative to the tubular housing once the diverter apparatus has been lowered into the casing to selectively open and close the flow ports. A J-slot means is provided for locking the diverter apparatus in its closed position.