Automatic Patents (Class 166/53)
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Patent number: 7225878Abstract: Apparatus and methods for producing fluids from a well and for controlling the production of fluids from multiple wells, particularly from a remote location. The well is provided with a winch/cable drum having a cable wound thereon with a swabbing tool on the end of the cable. The swabbing tool is initially located in a riser that is mounted to the wellhead and lowered into the well and down through the fluids in the well under control of a programmable logic controller (PLC 95). Upon reaching a pre-determined depth, the PLC 95 stops the rotation of the winch/cable drum and then reverses the direction of rotation to retrieve the swabbing tool, thereby lifting the fluids in the well bore up out of the well. Flowline connections, with appropriate valves, are provided in the riser for routing any gas and oil that is lifted from the well into pipelines and on to storage tanks or separators as the swabbing tool is retrieved.Type: GrantFiled: November 26, 2002Date of Patent: June 5, 2007Inventors: James R. Holcomb, John L. Leenerts
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Patent number: 7219723Abstract: The present invention generally provides apparatus and methods of operating a pumping system. The pump control apparatus includes a first sensor for measuring strain on a structure of the well pumping system and a second sensor for measuring a position of the structure. The apparatus also has a controller configured to control the well unit by receiving output signals from the first and second sensors and generating control signals according to a motor control sequence. This controller may be mounted to the structure of the pumping system to measure the strain experienced by the structure. The control signals may be transmitted to a motor control panel using a cable-less communications system. Preferably, the first sensor, the second sensor, and the controller are integrated into a single unit. In another embodiment, the pump control apparatus may be self-powered.Type: GrantFiled: March 22, 2006Date of Patent: May 22, 2007Assignee: Weatherford/Lamb, Inc.Inventors: Mark Barnes, John C. Bergmann, Ken G. Booth, Alan Paine, Mike Guillotte, Gregg Hurst
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Patent number: 7204315Abstract: A method of isolating a reservoir of production fluid in a formation comprises providing a pair of valves (14, 16) in a bore intersecting a production formation and in which the hydrostatic pressuer in the bore at the formation is normally lower than the formation pressure, and then ontrolling the valves (14, 16) from surface such that the valves (14, 16) will only move from a closed configuration to an open configuration on experiencing a predetermined differential pressure across the valves.Type: GrantFiled: October 17, 2001Date of Patent: April 17, 2007Assignee: Weatherford/Lamb, Inc.Inventor: Giancarlo Tomasso Pietro Pia
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Patent number: 7201230Abstract: A hydraulic control and actuation system for downhole tools. In a described embodiment, a hydraulic control and actuation system includes an internal chamber serving as a low pressure region and a well annulus serving as an energy source. A valve assembly provides selective fluid communication between alternating opposite sides of a piston and each of the energy source and low pressure region. Displacement of the piston operates a well tool. Operation of the valve assembly is controlled via telemetry between a remote location and an electronic circuit of the system.Type: GrantFiled: May 15, 2003Date of Patent: April 10, 2007Assignee: Halliburton Energy Services, Inc.Inventors: Roger L. Schultz, Melissa G. Allin, Paul D. Ringgenberg, Vincent P. Zeller, Tyler T. Trinh, Adam D. Wright, Donald G. Kyle
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Patent number: 7201231Abstract: The apparatus includes a pump for circulating pressurized fluid in a wellbore. A control device controls the pump which a conduit interconnects to the wellbore. A downhole transducer detects changes in fluid pressure at a downhole location and generates signals accordingly. A processor generates actuator commands based on the signals. Actuators activate a downhole tool based on the actuator command. A modulating valve modulates the fluid pressure. A remote transducer detects the pressure remotely from the downhole transducer. The control device causes the pump to generate acoustic signals in the fluid via wave forms which the downhole transducer detects. The modulating valve generates wave forms in the fluid. The control device sends control signals via the fluid to the downhole transducer. Consequently the processor actuates the tools. Following correct actuation the modulating valve generates signals via pressure changes which the remote transducer receives to indicate successful tool deployment.Type: GrantFiled: August 12, 2003Date of Patent: April 10, 2007Assignee: Reeves Wireline Technologies LimitedInventors: Michael John Chaplin, Charles Richard Easter, Michael Charles Spencer
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Patent number: 7145471Abstract: A sequential hydraulic well control system provides actuator selection and operation utilizing pressure applied to hydraulic lines in a sequence. In a disclosed embodiment, an actuation control device of a well control system includes multiple pistons, at least one of which is included in a latch for selectively permitting and preventing displacement of another of the pistons. When one of the pistons displaces in response to pressure applied sequentially to hydraulic inputs of the control device, an associated actuator is placed in fluid communication with the inputs.Type: GrantFiled: April 14, 2000Date of Patent: December 5, 2006Assignee: WellDynamics, Inc.Inventors: Daniel G. Purkis, Michael A. Reid
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Patent number: 7128160Abstract: A downhole tool has at least one diverter valve. The at least one diverter valve is used to reduce pressure in a wellbore caused by frictional resistance to fluid flow during a gravel pack operation. The increased pressure tends to be created as the beta wave of the gravel pack operation makes its way up the wellbore.Type: GrantFiled: May 21, 2003Date of Patent: October 31, 2006Assignee: Schlumberger Technology CorporationInventors: Steven L. Anyan, Stephane J. Virally, Olukemi Ibironke Aardalsbakke
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Patent number: 7128142Abstract: Apparatus and methods for determining suitable displacement fluids for use in subterranean cementing operations, and methods of cementing that use such displacement fluids, are provided. Examples of apparatus include apparatus for evaluating fluids. An example of a system is a system for inverting an oleaginous-external/aqueous-internal fluid in a well bore in a subterranean formation.Type: GrantFiled: August 24, 2005Date of Patent: October 31, 2006Assignee: Halliburton Energy Services, Inc.Inventors: James F. Heathman, Sears T. Dealy, James H. Cantrell, Dennis W. Gray
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Patent number: 7121335Abstract: A plunger for a gas well including an elongate body having a first end and a second end. A sleeve overlying the body. The sleeve being shorter in length than the elongate body and is axially moveable between the first end and the second end of the body. At least one circumferential seal on the exterior surface of the sleeve, thereby providing a barrier to the passage of fluids along the exterior surface of the sleeve. At least one fluid flow passage is provided through the sleeve. A first axial stop is provided at the first end of the body and a second axial stop is provided at the second end of the body to limit axial movement of the sleeve. The second axial stop having sealing shoulders which engage the second end of the sleeve to close off the at least one fluid flow passage.Type: GrantFiled: April 28, 2004Date of Patent: October 17, 2006Assignee: Fourth Dimension Designs Ltd.Inventor: Murray Ray Townsend
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Patent number: 7109457Abstract: A hydrocarbon bearing formation (304) which is heated using a automatic impedance matching (181) capacitive radio frequency dielectric heating (334) in situ process. Hydrocarbons or other substances natural to a hydrocarbonaceous formation may be produced by heating specific chemical compositions with or without the use of a carrier medium (320) in a subterranean reservoir. Hydrocarbons or other substances natural to a hydrocarbonaceous formation are heated by maintaining specific chemical compositions in an alternating current electrical field generated by a radio frequency signal. As the targeted chemical compositions increase in temperature, maximum energy is delivered using automatic impedance matching to adjust the rate of the heating process.Type: GrantFiled: November 30, 2005Date of Patent: September 19, 2006Inventor: Dwight Eric Kinzer
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Patent number: 7100695Abstract: Natural gas produced from a well by executing a multiple-phase gas recovery cycle which includes a phase during which a relatively lower evacuation pressure is applied within three chambers in the well to assist in accumulating liquids at a well bottom, followed by a liquid reduction phase which clears the liquid from two of the chambers while leaving the liquid in the third chamber. The remaining liquid is thereafter lifted in subsequent liquid capture and liquid removal phases. The liquid reduction phase clears the fluid from the well more effectively with less interruption in the production of gas from the well while maintaining the full gas productivity of the well.Type: GrantFiled: November 3, 2003Date of Patent: September 5, 2006Inventor: Donald D. Reitz
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Patent number: 7073594Abstract: An apparatus and methods of electrically controlling downhole well interval inflow and/or injection. The downhole controllable well section having a communications and control module, a sensor, an electrically controllable valve and an induction choke. The electrically controllable valve is adapted to regulate flow between an exterior of the tubing and an interior of the tubing. Power and signal transmission between surface and downhole is carried out via the tubing and/or the casing. When there are multiple downhole controllable well sections, flow inhibitors separate the well sections.Type: GrantFiled: March 2, 2001Date of Patent: July 11, 2006Assignee: Shell Oil CompanyInventors: George Leo Stegemeier, Harold J. Vinegar, Robert Rex Burnett, William Mountjoy Savage, Frederick Gordon Carl, Jr., John Michele Hirsch
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Patent number: 7073580Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.Type: GrantFiled: September 10, 2004Date of Patent: July 11, 2006Assignee: Weatherford/Lamb, Inc.Inventors: Paul Wilson, Kevin L. Gray, John D. Roberts, Corey E. Hoffman
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Patent number: 7044237Abstract: A closed-loop circulating system for drilling wells has control of the flow rates in and out of the wellbore. Kicks and fluid losses are quickly controlled by adjusting the backpressure. Kick tolerance and tripping margins are eliminated by real-time determination of pore and fracture pressure. The system can incorporate a rotating BOP and can be used with underbalanced drilling.Type: GrantFiled: October 2, 2002Date of Patent: May 16, 2006Assignee: Impact Solutions Group LimitedInventor: Christian Leuchtenberg
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Patent number: 7040401Abstract: An automated plunger catcher and releaser and chemical launcher for a well tubing method and apparatus. In one configuration, arrival of a plunger is sensed as the plunger ascends from the wellbore through the production tubing and a signal is sent to a controller. A signal is sent from the controller to actuate a stem in order to hold the plunger in a surface catcher chamber. A flowline is thereafter closed by signal from the controller in order to stop fluid flow through the production tubing. A signal is sent from the controller to an actuated valve on a chemical launcher, thereby opening the valve and releasing chemical. Thereafter, the valve is closed to stop release of chemical. The plunger is held in position for a predetermined time and then the stem is retracted in order to permit the plunger to fall by gravity. Finally, the flowline is opened in order to permit fluid flow therethrough and the process is sequentially repeated as desired.Type: GrantFiled: March 31, 2004Date of Patent: May 9, 2006Assignee: Samson Resources CompanyInventor: James Merl McCannon
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Patent number: 7032659Abstract: The present invention generally provides apparatus and methods of operating a pumping system. The pump control apparatus includes a first sensor for measuring strain on a structure of the well pumping system and a second sensor for measuring a position of the structure. The apparatus also has a controller configured to control the well unit by receiving output signals from the first and second sensors and generating control signals according to a motor control sequence. This controller may be mounted to the structure of the pumping system to measure the strain experienced by the structure. The control signals may be transmitted to a motor control panel using a cable-less communications system. Preferably, the first sensor, the second sensor, and the controller are integrated into a single unit. In another embodiment, the pump control apparatus may be self-powered.Type: GrantFiled: January 23, 2003Date of Patent: April 25, 2006Assignee: Weatherford/Lamb, Inc.Inventors: Mark Barnes, John C. Bergmann, Ken G. Booth, Alan Paine
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Patent number: 7006009Abstract: A well servicing system includes a computer-based system that monitors pumping or other service operations at a well site and monitors deliveries and withdrawals of chemicals at a bulk storage station. A GPS device or other location identifier provides a location value that identifies the location of the service vehicle. A GPS reading is triggered by actuation of the vehicle's parking brake, and the location value is recorded in association with a process-related transducer value. The transducer value is based on the service vehicle performing some type of service operation either at the well site or at the bulk storage station.Type: GrantFiled: April 1, 2002Date of Patent: February 28, 2006Assignee: Key Energy Services, Inc.Inventor: Frederic M. Newman
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Patent number: 7004258Abstract: An apparatus for increasing oil and gas recovery includes a delivery mechanism for automatically introducing a flow enhancing substance into a plunger of an oil or gas well and method.Type: GrantFiled: January 8, 2004Date of Patent: February 28, 2006Inventor: Sam Farris
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Patent number: 6994170Abstract: A sand control screen assembly (60) comprises a base pipe (62) having at least one opening (64) that allows fluid flow therethrough and a filter medium (66) positioned about the exterior of the base pipe (62) that allows fluid flow therethrough and prevents particulate flow therethrough. An inflatable seal member (72) is disposed within the at least one opening (64) of the base pipe (62) and controls fluid flow through the at least one opening (64). An inflation fluid source (74) is in fluid communication with the inflatable seal member (72) and provides an inflation fluid to the inflatable seal member (72) to selectively urge the inflatable seal member (72) into sealing engagement with the at least one opening (64).Type: GrantFiled: May 29, 2003Date of Patent: February 7, 2006Assignee: Halliburton Energy Services, Inc.Inventor: Ralph H. Echols
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Patent number: 6994162Abstract: Methods and apparatus for detecting an operation of a downhole tool using an optical sensing system are disclosed. In an embodiment, a flow control device has an inner tubular member moveable relative to an outer tubular member and a thermally responsive chamber capable of a change in temperature during a movement between the inner tubular member and the outer tubular member. Detecting the change in temperature in the thermally responsive chamber with an optical sensing system provides real time knowledge of the position of the flow control device. In another embodiment, a flow control device comprises an inner tubular member moveable relative to an outer tubular member that produces an acoustic signal during a movement between the inner tubular member and the outer tubular member. Detecting the acoustic signal with an optical sensor provides real time knowledge of the position of the flow control device.Type: GrantFiled: January 21, 2003Date of Patent: February 7, 2006Assignee: Weatherford/Lamb, Inc.Inventor: Clark E. Robison
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Patent number: 6988547Abstract: A control system for a hydrocarbon well is also disclosed. A control valve system is used to control the flow of fluid being produced by the well. A real time sensor is provided downhole and is used to make real time measurements of phase characteristics of the fluid. A controller is used to control the valve system so as to reduce the risk of undesirable phase transitions in the fluid based on the real time measurements made by the sensor. The sensor includes an acoustic transducer configured to emit acoustic energy into the fluid at a level which causes a phase transition in the fluid. The controller determines the level of acoustic energy emitted into the fluid, and also determines the pressure associated with a phase transition using the level of emitted acoustic energy.Type: GrantFiled: April 15, 2003Date of Patent: January 24, 2006Assignee: Schlumberger Technology CorporationInventors: Anthony Robert Holmes Goodwin, Kenneth Edward Stephenson, Gary Martin Oddie, Robert Leonard Kleinberg, Douglas D. Griffin
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Patent number: 6968905Abstract: A distributed control system for local or remote control of equipment. The distributed control system provides a communication bridge through a local control panel between a non-real-time network, and a real-time network, such as a controller area network. Both soft real-time and hard real-time networks are suitable, but hard real-time is preferred. Multiple distributed control units are used to control various equipment components. The distributed control system may be applied in any environment. The distributed control system may be applied to a skid-mounted coiled tubing unit.Type: GrantFiled: March 18, 2003Date of Patent: November 29, 2005Assignee: Schlumberger Technology CorporationInventors: Sarmad Adnan, Shunfeng Zheng, Matthew D. Rouse, Weibin Lu, Kent C. Opel
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Patent number: 6966373Abstract: An inflatable sealing assembly integrated with a flow carrier which seals the inside of the flow carrier upon detection of a physical condition (e.g. fluid pressure). The inflatable sealing assembly includes a housing, a compartment in the interior of the housing for storing an inflatable sealing device, an inflating mechanism, and a sensor. Upon detection of the physical condition in the exterior and/or interior of the flow carrier, the sensor activates the inflating mechanism, preferably automatically, to inflate and deploy the inflatable sealing device which seals off the inside of the flow carrier. The inflatable sealing device may be an air bag.Type: GrantFiled: February 27, 2004Date of Patent: November 22, 2005Assignee: Ashmin LCInventor: Gunther Von Gynz-Rekowski
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Patent number: 6938697Abstract: Apparatus and methods are provided to prevent an operator from inadvertently dropping a string into a wellbore during assembling and disassembling of tubulars. Additionally, the apparatus and methods can be used to for running in casing, running in wellbore components or for a drill string.Type: GrantFiled: March 16, 2004Date of Patent: September 6, 2005Assignee: Weatherford/Lamb, Inc.Inventor: David M. Haugen
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Patent number: 6925807Abstract: An apparatus and method for controlling an actuator system having an electrical actuator in hydraulic communication with a hydraulic actuator are described. The apparatus includes a controller module in communication with a source of electrical power and a transceiver. The transceiver is adapted for bi-directional wireless communication with a remote transceiver for the transfer of control data and feedback data. The controller module sends a control signal to the electrical actuator in response to control data received from the remote transceiver. The source of electrical power includes a hydraulic motor and an electrical generator to provide local electrical power from a hydraulic flow. Because the electrical power is generated locally and the control and feedback data are carried over the wireless link, no wires to remote locations are required.Type: GrantFiled: July 28, 2003Date of Patent: August 9, 2005Assignee: Comprehensive Power, Inc.Inventors: Franklin B. Jones, Stuart A. Jones
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Patent number: 6899178Abstract: The present invention comprises tools (20) for deployment downhole in a wellbore for aiding in the production of hydrocarbons. In an exemplary embodiment, the tools (20) comprise a tool body (24); an electrically powered device (22) disposed proximate the tool body (24); a removable power source (26) for providing power to the device disposed in the tool body (24), the power source connected to or mounted into or about the tool body (24), the power source (26) further being fixed or replaceable downhole; and a wireless communications device (57) operatively connected to the electrically powered device.Type: GrantFiled: September 27, 2001Date of Patent: May 31, 2005Inventor: Paulo S. Tubel
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Patent number: 6896055Abstract: The present invention generally provides a method for remotely controlling and/or monitoring at least one parameter of well bore equipment. In one aspect, the invention includes a method comprising the steps collecting data corresponding to the parameter with a sensor module; transmitting the collected data to an on-site universal data acquisition and control system; transmitting the data from the universal data acquisition and control system to a remote control/monitoring unit via a communication link; and transmitting control data from the control/monitoring unit back to at least the universal data acquisition and control system for modifying the operation of the well operation equipment.Type: GrantFiled: February 6, 2003Date of Patent: May 24, 2005Assignee: Weatherford/Lamb, Inc.Inventor: Thomas Koithan
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Patent number: 6892812Abstract: An automated method and system for determining the state of a drilling or other suitable well operations includes storing a plurality of states for the well operation. Mechanical and hydraulic data is received for the well operation. Based on the mechanical and hydraulic data, one of the states is automatically selected as the state of the well operation. Process evaluation may be performed based on the state of the well operation.Type: GrantFiled: May 21, 2002Date of Patent: May 17, 2005Assignee: Noble Drilling Services Inc.Inventors: Michael Niedermayr, Mitchell D. Pinckard, Gerhard P. Glaser
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Patent number: 6886631Abstract: Embodiments of the present invention generally provide a method, apparatus, and system for monitoring conditions in wellbore in real time prior to setting an inflatable element in the wellbore. The inflatable element is inflated with an inflation tool run on a cable with one or more electrically conductive wires (the cable is commonly referred to as a “wireline”). One or more sensors, internal or external to the inflation tool, are monitored before setting the inflatable element to verify well conditions are compatible with the inflatable element. The sensors may be internal or external to the inflation tool.Type: GrantFiled: August 5, 2002Date of Patent: May 3, 2005Assignee: Weatherford/Lamb, Inc.Inventors: Paul Wilson, Kevin L. Gray, John D. Roberts, Corey E. Hoffman
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Patent number: 6883610Abstract: The present invention relates to straddle packer systems and methods of using them for downhole isolation of zones for fracturing treatment. More specifically, the system includes upper and lower seal systems having resiliently flexible sealing elements hydraulically and operatively connected to one another which are responsive to an increase in hydraulic pressure for setting the sealing elements at a first hydraulic pressure threshold. Additionally, the system includes a control system hydraulically and operatively connected between the upper and lower packer systems which is responsive to an increase in hydraulic pressure at a second hydraulic pressure threshold higher for activating a pressure switch system within the control system for opening at least one frac valve in the control system.Type: GrantFiled: December 19, 2001Date of Patent: April 26, 2005Inventor: Karol Depiak
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Patent number: 6883606Abstract: In a production system for producing oil or gas from a well, the production system including a plunger in well tubing, and a motor valve in a sales line connected to a plunger lubricator which connects to the well tubing, a differential pressure controller system includes: a) a plunger arrival sensor; b) a plunger cycle controller receptive to signals from the plunger arrival sensor and receptive to signals from pressure transducers, for controlling the cycle of the plunger; c) a differential pressure controller; d) a first pressure transducer conductively coupled to the differential pressure controller, for measuring pressure in the well tubing, e) a second pressure transducer conductively coupled to the differential pressure controller for measuring pressure in the sales line; and f) a solenoid valve conductively coupled to the differential pressure controller and connected to the motor valve.Type: GrantFiled: November 18, 2002Date of Patent: April 26, 2005Assignee: Scientific Microsystems, Inc.Inventors: Rick Evans, Michael A. Oehlert
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Patent number: 6874577Abstract: An auto-cycling plunger including a hollow, longitudinally extending body, at least one first directional outer seal, at least one second directional outer seal and a valve stem. Both the at least one first directional outer seal and the at least one second directional outer seal are disposed on an exterior surface of the body for creating a seal between the body and a well bore. Portions of the seals extend in a direction substantially parallel to the length of the longitudinally extending body such that these portions are spread resiliently outwardly from the body with an applied pressure, thereby increasing the degree of sealing. The first directional outer seal extending in a direction substantially opposite to the direction of the at least one second directional outer seal. The valve stem includes a valve member, extends through the longitudinally extending body, and has actual ends extending from the body. The valve stem is operable to be shuttled between an open and a closed position.Type: GrantFiled: September 12, 2003Date of Patent: April 5, 2005Assignee: McKinley Harrison KeycoInventors: Douglas H. Abbott, Daniel S. Belczewski
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Patent number: 6857474Abstract: Apparatus, methods and products for monitoring/controlling a reciprocating well producing hydrocarbons from a wellbore, which determine the surface card from a well operating characteristics, determine the downhole card, and display both at the same scale for position.Type: GrantFiled: October 2, 2001Date of Patent: February 22, 2005Assignee: Lufkin Industries, Inc.Inventors: Bobby R. Bramlett, Doneil M. Dorado, Sam Gavin Gibbs, Kenneth Bernard Nolen, LeMoyne Boyer
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Patent number: 6851444Abstract: A system is provided that monitors at the wellsite injection of additives into formation fluids recovered through wellbores and controls the supply of such additives from remote locations. A pump supplies the selected additive from a source at the wellsite into the wellbore via a suitable supply line. A flow meter in the supply line measures the flow rate of the additive through the supply line and generates signals representative of the flow rate. A controller at the wellsite determines the flow rate from the flow meter signals and in response thereto controls the pump to control the flow rate of the additive to the well. The wellsite controller interfaces with a suitable two-way communication link and transmits signals and data representative of the flow rate, and other parameters to a second remote controller. The remote controller transmits command signals to the wellsite controller representative of any change desired for the flow rate.Type: GrantFiled: September 11, 2000Date of Patent: February 8, 2005Assignee: Baker Hughes IncorporatedInventors: Kristopher T. Kohl, C. Mitch Means
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Patent number: 6845819Abstract: A down hole tool and apparatus is described for logging and/or remedial operations in a wellbore in a hydrocarbon reservoir. The tool comprises an autonomous unit for measuring down hole conditions, preferably flow conditions. The autonomous unit comprises locomotion means for providing a motion along the wellbore; means for detecting the down hole conditions; and logic means for controlling the unit, the logic means being capable of making decisions based on at least two input parameters. It can be separably attached to a wireline unit connected to the surface or launched from the surface. The connection system between both units can be repeatedly operated under down hole conditions and preferably includes an active component for closing and/or breaking the connection.Type: GrantFiled: March 25, 2002Date of Patent: January 25, 2005Assignee: Schlumberger Technology CorporationInventors: Michael P. Barrett, Stuart I. Jardine, Michael C. Sheppard
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Patent number: 6843317Abstract: An autonomous system for performing a well operation at a predetermined location in a wellbore comprises a tool string having at least one well tool, a motive device for traversing the wellbore, and a control system adapted to position the tool string near the predetermined location. The control system comprises (i) a sensing system for detecting mass irregularities in the wellbore and (ii) a processor system having a processor with memory for storing at least one well log. The processor acts under programmed instructions to compare sensor signals to the stored well log to determine a tool string position in the wellbore. The control system also contains circuits for controlling the operation of the well tool and the motive device.Type: GrantFiled: January 15, 2003Date of Patent: January 18, 2005Assignee: Baker Hughes IncorporatedInventor: Gordon R. J. Mackenzie
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Publication number: 20040256113Abstract: The present invention relates to apparatus and methods for remotely actuating a downhole tool. In one aspect, the present invention provides an apparatus for activating a downhole tool in a wellbore, the downhole tool having an actuated and unactuated positions. The apparatus includes an actuator for operating the downhole tool between the actuated and unactuated positions; a controller for activating the actuator; and a sensor for detecting a condition in the wellbore, wherein the detected condition is transmitted to the controller, thereby causing the actuator to operate the downhole tool. In one embodiment, conditions in the wellbore are generated at the surface, which is later detected downhole. These conditions include changes in pressure, temperature, vibration, or flow rate. In another embodiment, a fiber optic signal may be transmitted downhole to the sensor. In another embodiment still, a radio frequency tag is dropped into the wellbore for detection by the sensor.Type: ApplicationFiled: June 18, 2003Publication date: December 23, 2004Inventors: Michael LoGiudice, R. L. Colvard
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Patent number: 6830108Abstract: Method for operating a well installation utilizing a chamber in operative association with plunger lift to carry out deliquidfication. Injection gas may be employed for plunger lift in a manner wherein the injection channel is isolated from the primary annulus of the well adjacent the casing. Gas is produced through that primary annulus.Type: GrantFiled: May 19, 2003Date of Patent: December 14, 2004Assignee: Delaware Capital Formation, Inc.Inventor: Jack R. Rogers, Jr.
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Publication number: 20040244989Abstract: A method and system are provided for controlling the production of oil and gas in a well such that the well operates at the edge of gas coning. Thereto the flow rate and/or pressure of the produced well effluents are controlled by a dynamically controlled choke such that continously a limited amount of gas is entrained in the produced crude oil, whereas full gas coning and breakthrough of gas from the gas cap is prevented. The choke may be controlled by a control system which includes an algorithm that takes wellhead temperatures, pressures and choke position as measured variables and which maintains the average bulk velocity of the well effluents at a substantially constant and relatively high level. Optionally, the system also maintains an optimal gas-to-liquid ratio of the well effluents.Type: ApplicationFiled: March 31, 2004Publication date: December 9, 2004Inventor: Adriaan Nicolaas Eken
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Patent number: 6817419Abstract: In a well production management and storage system having at least one collecting tank and the well pump and a control panel with a timing trigger for activating the well pump and deactivating the well pump for a first predetermined run cycle and a first predetermined rest cycle, the improvement is a controller for adjusting at least one of the first predetermined run cycle and the predetermined rest cycle. This controller detects either changes in rate of rise in liquid in the collecting tank and/or water level in the well when the pump is in a run cycle. When these parameters change, by a predetermined increment, the pump run cycle and/or rest cycle is automatically adjusted.Type: GrantFiled: October 30, 2002Date of Patent: November 16, 2004Inventor: John A. Reid
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Publication number: 20040188088Abstract: This invention is generally directed towards a system designed to assist the rig operator by alerting him/her that the air pressure is too low to be using the drum clutch, to provide a log for studies on rig operation technique, and to provide a training tool for rig operators. If the pressure on the clutch bladder is above a predetermined range, the clutch is allowed to engage. If the signal is below the range, the clutch is assumed to have not been engaged. If the signal is within the range, the clutch is not allowed to engage and the rig operator is notified of the problem.Type: ApplicationFiled: February 13, 2004Publication date: September 30, 2004Inventors: Frederic M. Newman, Kevin Northcutt
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Patent number: 6789620Abstract: Methods are provided for downhole sensing and flow control utilizing neural networks. In a described embodiment, a temporary sensor is positioned downhole with a permanent sensor. Outputs of the temporary and permanent sensors are recorded as training data sets. A neural network is trained using the training data sets. When the temporary sensor is no longer present or no longer operational in the well, the neural network is capable of determining the temporary sensor's output in response to the input to the neural network of the permanent sensor's output.Type: GrantFiled: February 15, 2002Date of Patent: September 14, 2004Assignee: Halliburton Energy Services, Inc.Inventors: Roger L. Schultz, Bruce H. Storm, Jr., John R. Dennis, John M. Richardson
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Patent number: 6790367Abstract: A method and an apparatus for separating and measuring solids from multi-phase well fluids. The apparatus comprises a separator; an upper solids level and a lower solids level sensor, both connected to the separator; a dump valve operatively connected to the separator; and a control module operatively connected to the dump valve to move the dump valve between an open and a closed position. The upper solids level sensor generates a first signal when the upper level of accumulated solids-within the separator reaches a pre-determined upper level. The lower solids level sensor generates a second signal when the upper level of accumulated solids within the separator reaches a predetermined lower level. The control module receives the first and second generated signals such that upon receipt of the first signal the control module causes the dump valve to open and upon receipt of the second signal the control module causes the dump valve to close.Type: GrantFiled: October 31, 2002Date of Patent: September 14, 2004Assignee: Northland Energy CorporationInventors: Kevin Schmigel, David Speed, Peter Stefureak
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Publication number: 20040149436Abstract: Disclosed herein are methods, apparatus and systems for automating or metering fluid recovered at a well. According to one example, a system is described for automating the fluid recovery of oil wells using a pump jack or oil extractor. A communications device is installed with each system to allow remote bi-directional communications to monitor, control, and diagnose problems with the device or system.Type: ApplicationFiled: May 19, 2003Publication date: August 5, 2004Inventor: Michael L. Sheldon
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Publication number: 20040144529Abstract: The present invention generally provides apparatus and methods of operating a pumping system. The pump control apparatus includes a first sensor for measuring strain on a structure of the well pumping system and a second sensor for measuring a position of the structure. The apparatus also has a controller configured to control the well unit by receiving output signals from the first and second sensors and generating control signals according to a motor control sequence. This controller may be mounted to the structure of the pumping system to measure the strain experienced by the structure. The control signals may be transmitted to a motor control panel using a cable-less communications system. Preferably, the first sensor, the second sensor, and the controller are integrated into a single unit. In another embodiment, the pump control apparatus may be self-powered.Type: ApplicationFiled: January 23, 2003Publication date: July 29, 2004Inventors: Mark Barnes, John C. Bergmann, Ken G. Booth, Alan Paine
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Publication number: 20040123987Abstract: Natural gas produced from a well by executing a multiple-phase gas recovery cycle which includes a phase during which a relatively lower evacuation pressure is applied within three chambers in the well to assist in accumulating liquids at a well bottom, followed by a liquid reduction phase which clears the liquid from two of the chambers while leaving the liquid in the third chamber. The remaining liquid is thereafter lifted in subsequent liquid capture and liquid removal phases. The liquid reduction phase clears the fluid from the well more effectively with less interruption in the production of gas from the well while maintaining the full gas productivity of the well.Type: ApplicationFiled: November 3, 2003Publication date: July 1, 2004Inventor: Donald D. Reitz
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Patent number: 6749017Abstract: This device is related to the domain of fully automatic machines for oil extraction. An axle transmission and soft belt suspension system is used in the device. A decelerator connects an electric motor and a driving hub, so that the transmission belt can be driven. When the driven hub and the bridle are connected, the sucker rod will be connected so that the oil-well pump can start working. There are several other units, an absolute value coder that can measure the driven hub's angle of rotation, a augmenter coder that can measure the rotational speed of the electric motor and an oil gauge. In the device, a oil production process controller processes collects signals and then the device controls the machine, the beam and the pump system automatically. It has the advantages of saving energy, high efficiency for oil extraction and long operational life span.Type: GrantFiled: June 11, 2002Date of Patent: June 15, 2004Inventors: Xu Lu, Ying Li
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Publication number: 20040104027Abstract: A method and associated apparatus continuously optimizes reservoir, well and surface network systems by using monitoring data and downhole control devices to continuously change the position of a downhole intelligent control valve (ICV) (12) until a set of characteristics associated with the “actual” monitored data is approximately equal to, or is not significantly different than, a set of characteristics associated with “target” data that is provided by a reservoir simulator (32). A control pulse (18) having a predetermined signature is transmitted downhole thereby changing a position of the ICV. In response, a sensor (14) generates signals representing, “actual” monitoring data. A simulator (32) which models a reservoir layer provides “target” data.Type: ApplicationFiled: January 20, 2004Publication date: June 3, 2004Inventors: David J. Rossi, James J. Flynn
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Publication number: 20040084178Abstract: In a well production management and storage system having at least one collecting tank and the well pump and a control panel with a timing trigger for activating the well pump and deactivating the well pump for a first predetermined run cycle and a first predetermined rest cycle, the improvement is a controller for adjusting at least one of the first predetermined run cycle and the predetermined rest cycle. This controller detects either changes in rate of rise in liquid in the collecting tank and/or water level in the well when the pump is in a run cycle. When these parameters change, by a predetermined increment, the pump run cycle and/or rest cycle is automatically adjusted.Type: ApplicationFiled: October 30, 2002Publication date: May 6, 2004Inventor: John A. Reid
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Patent number: RE39583Abstract: A multi-valve well testing system adapted to be disposed downhole in a borehole, includes a plurality of valves and a plurality of well tool control systems connected, respectively, to the plurality of valves and further includes an automatic control mode feature. The well testing system includes a controller board which comprises a microprocessor and a read only memory (ROM). The ROM has encoded therein a set of microcode which, when executed by the microprocessor, causes the various plurality of valves in the well testing system to be opened and closed automatically, without intervention from the operator at the well surface. A kickoff stimulus is required in order to begin execution of the microcode by the microprocessor. This kickoff stimulus could include a sensing, by a pressure transducer, of a predetermined bottom hole pressure, or a sensing, by a strain gauge, of a predetermined set down weight of the well testing system.Type: GrantFiled: October 6, 1997Date of Patent: April 24, 2007Assignee: Schlumberger Technology CorporationInventor: James M. Upchurch