Abstract: A mill bit and a well system are covered. The mill bit, in one aspect, includes a tubular having an uphole end and a downhole end. The mill bit, in accordance with this aspect, further includes a first cutting section having one or more first cutting surfaces disposed about the tubular, the first cutting section having a first material removal rate and configured to engage with wellbore casing disposed within a wellbore. The mill bit, in accordance with this disclosure, further includes a second cutting section having one or more second cutting surfaces disposed about the tubular, the second cutting section having a second material removal rate less than the first material removal rate and configured to engage with a whipstock disposed within the wellbore.

Abstract: A downhole puncher tool may include a pump system configured to produce a force. The downhole puncher tool may include a plurality of arm systems. Each arm system may have one or more arms that are configured to extend radially outward from the downhole puncher tool upon receiving the force from the pump system. In some embodiments, at least one arm system of the plurality of arm systems comprises a punching insert that is coupled to an arm of the one or more arms, and the punching insert may have a projecting surface.

Abstract: A method for lifting a first well tubular nested in a second well tubular from contact with the second well tubular includes moving a wellbore intervention tool to a location where the first well tubular is in contact with the second well tubular. The well intervention tool is operated to displace a wall of the first tubular until either (i) the wall of the first tubular contacts the second tubular and separates the first tubular from contact with the second tubular, or (ii) an opening is made in the wall of the first tubular. After the opening is made, an object is displaced from the wall of the first tubular until the object contact the second tubular and lifts the first tubular from the second tubular, wherein a circumferentially continuous annular space is opened between the first well tubular and the second well tubular.

Abstract: A control line pinching mechanism can include a pinching sleeve, a clamping sleeve, a tubing, a control line, and a pinching block. The clamping sleeve can have a slot. A control line can extend between the tubing and the slot of the clamping sleeve. A pinching block can be disposed within the slot of the clamping sleeve. The pinching sleeve can be movable relative to the slot from a released position to a pinching position in which the pinching sleeve contacts and radially compresses the pinching block against the control line to pinch the control line against the tubing.

Abstract: A mechanical perforator includes a perforator module and a slip module. The perforator module has perforator blades that may be forced outwardly to perforate a well casing joint after slips of the slip module has been deployed to bite the well casing and anchor a lower end of the mechanical perforator in the well casing.

Abstract: Method and apparatus are presented for perforating a subterranean formation so as to establish fluid communication between the formation and a wellbore by perforating a tubular with a mechanical perforator. The mechanical perforator comprises a perforator housing, a mandrel slidably positioned within the perforator housing, and at least one penetrator outwardly extendable from the perforator housing. When shifted axially the mandrel causes at least a portion of the at least one penetrator to extend outwardly from the perforator housing to perforate the tubular.

Abstract: A tool for both perforating a well casing in a hydrocarbon formation and for subsequently fracturing the formation. The tool allows not only perforation and fracking, but in a preferred embodiment allows both perforation of the casing and fracking of the formation without having to further reposition the tool within the wellbore. The tool comprises a cylindrical member having thereon an upper and lower seal member and a longitudinal bore therein, and a cooperating piston which operates a punch to perforate the well casing. A flushing port is provided immediately uphole of the upper seal member, which port when said tool is lowered downhole allows fluid flowing up a longitudinal channel to flush an annular region immediately uphole of said upper seal, thereby greatly reducing the incidence of sand impaction and thereby better allow the tool to be moved uphole for further perforation and fluid injection into the formation.

Abstract: Expandable reamers for enlarging a borehole in a subterranean formation include a tubular body, at least one curved blade track carried by the tubular body, and at least one blade engaged with the at least one blade track and configured to slide along the curved blade track along a curved path between a first retracted blade position and a second expanded blade position. To form such an expandable reamer, a tubular body having at least one curved blade track carried by the tubular body may be formed, and at least one blade may be engaged with the blade track. The blade and blade track may be configured such that the blade slides along the blade track along a curved path between a retracted position and an expanded position. Such expandable reamers may be used to enlarge boreholes in subterranean formations.

Abstract: An apparatus and method for establishing communication between the interior of a downhole tubular string and a surrounding annulus is disclosed. A downhole perforator includes a perforator housing. An inner profile of the perforator housing has a first section having a first diameter and a second section having a second diameter, where the first diameter and the second diameter are different. The downhole perforator also includes a mandrel slidably disposed within the perforator housing having an upper connector coupled to a linear actuator. The mandrel also includes a slot. A penetrator is disposed within the slot and rotatably coupled to the mandrel. Additionally, a platform is disposed along a wall of the perforator housing and abuts the mandrel. A pivot pin is coupled to the perforator housing and interfaces with the penetrator and rotates the penetrator about the mandrel.

Abstract: In order to reduce the risk of accidents in mechanically drilling through a stratum and to expand the range of applications of the device for drilling through a stratum, the invention provides that the control elements—which ensure the in-feeding of the cutting rod and the return of the device to the position for being transported by means of interacting the ball-and-socket joint with the control bushing and the body—are embodied as two-stage figure projections on the lateral truncations of the ball-and-socket joint, which cooperate with cutouts in the control bushing and the body; and the line of pipes and the hydraulic motor of the suspension and of the pivot point are optionally replaced by a cable and by an electric motor combined with a hydraulic pump.

Abstract: A cutting unit for a slot-type perforator is mounted in a casing, driven by a pusher, containing cutting tools with an extension mechanism for extending thereof, including a holder fixed to the pusher and another holder fixed to the casing. The holders are capable of rotating, causing an extension and retraction of the cutting tools from and to the casing. The extension mechanism includes a balance beam, having shoulders for placing the cutting tools and being assembled in the casing between the holders. The beam rotates around an axle during interaction with the holders. The axle is adapted to move along the longitudinal axis of the casing, e.g. in a groove arranged therein. The cutting unit may include at least two balance beams sequentially mounted between the holders. The cutting unit can be equipped with a retractable mechanism bringing parts thereof into a transportation position and fixing them therein.

Abstract: A cutting unit for a slot-type perforator is mounted in a casing having a specific edge, driven by a piston or plunger. The cutting unit includes cutting tools associated with a first holder immovable relative to the piston, and a second holder, including a recess, cooperating with the casing's edge, immovable relative to the casing. The holders move relative to each other causing extending and retracting the cutting tools in opposite directions, during piston's movements. The cutting unit includes a retractable mechanism to bring its parts into a transportation position and to fix them therein. The retractable mechanism includes a guide groove made in the second holder, and a connecting rod attached to the first holder. The rod moves through the groove ensuring the return of the second holder into the transportation position, wherein it is fixed absent pressure upon the piston, caused by interaction of the edge and recess.

Abstract: The proposed hydro-mechanical slot perforator for well drilling is a device designed for opening productive formations in at least two projections forming high quality slots. The perforator includes a casing, housing a piston-pusher, and a cutting assembly, located below the piston-pusher, including extendable cutting tools and a mechanism for extending thereof, formed as a double-arm (lower and upper) lever (or a balance beam), whose arms hold the cutting tools. A deflecting wedge is mounted on a mobile shaft under the lever. The shaft rotates when the lower arm interacts with the wedge, while the piston-pusher moves down. The piston-pusher is designed as a wedge-piston acting on the upper arm, extending the top cutting tools out, resulting in the wedge-piston and the deflecting wedge creating oppositely directed forces acting simultaneously upon the upper and lower arms. Another embodiment is proposed where an augmented cutting assembly includes more than two cutting tools.

Abstract: In some general aspects, methods for intersecting a first, cased well bore include drilling a second well bore that has a distal end proximal to the first, cased well bore to be intersected, disposing a mill guiding device in the second well bore near a casing of the first, cased well bore, the mill guiding device being configured to direct a mill of a milling assembly away from a central axis of the second well bore and towards the first, cased well bore, inserting the milling assembly into the second well bore, operating the mill of the mill assembly and guiding the milling assembly along the mill guide and into the casing of the first well bore, and removing material from the casing of the first well bore until the first, cased well bore and the second well bore are fluidly connected.

Abstract: In one aspect, a method of performing a downhole operation is disclosed that in one embodiment may include running a downhole tool including an anchor, a whipstock, a cutting device, and an unlocked fluid-operated motor into a wellbore; wirelessly transmitting signals relating to orientation of the downhole tool from a sensor associated with the downhole tool; orienting the whipstock in response to the transmitted signals and without flowing a fluid through the cutting device; setting the anchor in the wellbore without flowing the fluid through the cutting device; and performing the downhole operation using the motor.

Abstract: A cutting unit for a slot-type perforator is mounted in a casing having a specific edge, driven by a piston or plunger. The cutting unit includes cutting tools associated with a first holder immovable relative to the piston, and a second holder, including a recess, cooperating with the casing's edge, immovable relative to the casing. The holders move relative to each other causing extending and retracting the cutting tools in opposite directions, during piston's movements. The cutting unit includes a retractable mechanism to bring its parts into a transportation position and to fix them therein. The retractable mechanism includes a guide groove made in the second holder, and a connecting rod attached to the first holder. The rod moves through the groove ensuring the return of the second holder into the transportation position, wherein it is fixed absent pressure upon the piston, caused by interaction of the edge and recess.

Abstract: A method and system for repairing, replacing or installing an underground pipeline using an appropriate tool head. A coolant, preferably a cryogenic liquid, is injected in front of the tool head to embrittle or otherwise reduce the toughness of the material ahead of the tool head. The method and system of this invention are particularly suitable for use in connection with pipe splitting and pipe bursting, where a pig disposed within the underground pipeline is connected with the appropriate tool head forming a space between the pig and the tool head into which the coolant is introduced. The pipe between the pig and the tool head is embrittled by the coolant, reducing the resistance of a pipe to splitting or bursting which, in turn, reduces the force required for the pig to pull the tool head as the pig is motivated through the pipe.

Abstract: A cutting assembly for external conduits on a tubing string or main tubular conduit features at least one breakaway in the string that can be severed with a tensile force. Preferably each external conduit is run through a cutter housing that is integral with a passage having threaded end connections. While in some scenarios it is preferred that the main tubular conduit is severed below the cutting assembly thus allowing the cutting apparatus to be retrieved with the upper portions of the cut main tubular conduit and external longitudinal member(s), in other circumstances it may be desired that the main tubular conduit is severed above the cutting assembly allowing the cutting apparatus to be left “downhole” with the lower portion of the cut main tubular conduit and the BHA. The cutter knife assembly chambers or channels can be in banks that are axially spaced using bypass channels to access lower banks.

Abstract: A cutting assembly for external conduits on a tubing string features a breakaway in the string that can be severed with a tensile force. Preferably each external conduit is run through a cutter housing. Upon severing of the string and applying a pickup force, a tension is applied to each external conduit since the severing of the string happens above all the cutter housings. Each housing cuts at least one conduit and the upper portion of the string brings with it the upper portion of the external conduit while the lower portions of each cut external conduit are retained in the cutter housings that remain downhole below the breakaway. In that manner there are no loose external conduit ends to interfere with and/or disturb subsequent fishing or other wellbore operations.

Abstract: A method for milling a tubular cemented in a wellbore includes deploying a bottomhole assembly (BHA) into the wellbore through the tubular, the BHA comprising a window mill; and extending arms of the window mill and radially cutting through the tubular, thereby forming a window through the tubular, wherein a body portion of each window mill arm engages and stabilizes from an inner surface of the tubular after a blade portion of each window mill arm cuts through the tubular.

Abstract: A well casing perforator for efficiently recovering available water in a previously drilled well by perforating the well casing. The well casing perforator generally includes a frame adapted to be inserted within a well casing and move in a direction parallel to a central longitudinal axis of the well casing, at least one perforator pivotally connected to the frame and including a plurality of spikes extending therefrom for engagement with the well casing and at least one spring to impart a bias force upon the perforator so that the spikes automatically grab the well casing and rotate through the well casing with a change in directional movement of the frame.

Abstract: A technique is provided for performing a well treatment operation. A completion assembly is constructed with a tubular member designed to maintain pressure integrity above a given well treatment zone. The completion assembly and a service tool can be moved downhole for well treatment operations in one or more well zones. A converter tool is utilized to selectively form openings through a wall of the tubular member to enable flow following completion of the well treatment in a lower zone.

Abstract: An improved perforating apparatus that creates drain holes in well tubing without the use of explosives. A hydraulically-activated apparatus created from machined metal pipes and solid metal bars that form four main sections, a hollow metal pipe 10, hollow metal chamber 11, wedge holder 12, and a wedge stop 13. A drive disc 14, drive wedge 15, piston 16, metal button 17, shear screws 19, and wedge holder O-rings 20, a drive disc O-ring 21, a piston O-ring 30, and a wedge stop O-ring 31 complete and seal the apparatus. When perforating apparatus reaches a location to be perforated, an impact bar is manually-dropped into tubing string and hits top of the apparatus. The force of well fluid pressure on a drive disc 14 within the apparatus forces drive wedge 15 inside drive holder 12 to impact piston 16. Impact on piston 16 expels button 17 through well tubing, creating a drain hole.

Abstract: A production casing ripper comprising a swedge; spring housing; coupling; main housing; end piece; blade; and means for connecting the blade to the plunger; wherein the blade is situated inside of the main housing; wherein a plunger is situated inside of the main housing; wherein a primary spring is situated inside of the spring housing; wherein a primary pull rod is connected to the primary spring at one end and to the plunger at the other end; wherein when hydraulic pressure is introduced through the swedge, the plunger moves downward inside of the main housing and causes the blade to extend through an aperture in the main housing; and wherein when the hydraulic pressure is released, the primary spring causes the plunger to return to its original position, thereby causing the blade to retract.

Abstract: An improved perforating apparatus that creates drain holes in well tubing without the use of explosives. A hydraulically-activated apparatus created from machined metal pipes and solid metal bars that form four main sections, a hollow metal pipe 10, hollow metal chamber 11, wedge holder 12, and a wedge stop 13. A drive disc 14, drive wedge 15, piston 16, metal button 17, shear screws 19, and wedge holder O-rings 20, a drive disc O-ring 21, a piston O-ring 30, and a wedge stop O-ring 31 complete and seal the apparatus. When perforating apparatus reaches a location to be perforated, an impact bar is manually-dropped into tubing string and hits top of the apparatus. The force of well fluid pressure on a drive disc 14 within the apparatus forces drive wedge 15 inside drive holder 12 to impact piston 16. Impact on piston 16 expels button 17 through well tubing, creating a drain hole.

Abstract: A bottom hole assembly for use in cutting a window in a wellbore casing wall. An exemplary bottom hole assembly is described which includes a shaft that carries a window mill. A pair of bearing mills is carried by the shaft above the window mill. Placement of the bearing mills permits the bottom hole assembly to cut a window having a greater length and quality (gage width and reduced burrs/slivers) than windows cut by other bottom hole assembly designs.

Abstract: Downhole fluid jet cutting tools having extendible and retractable arms with cutting heads on the ends are disclosed. The jet cutting tools permit casing and other downhole surfaces to be cut utilizing a cutting fluid forced through a jet nozzle assembly. Inflation of an inflatable member within the passageway of the tool moves the jet nozzle assembly when cutting fluid pressure inflates the inflatable member. As a result, a cutting head of the jet nozzle assembly is extended and cutting fluid is forced at high pressure from the passageway to the cutting head where it is expelled through nozzles for cutting casing and the like. The jet cutting tools permit the cutting head to be extended, retracted, and re-extended or redeployed multiple times without the need for being retrieved from the wellbore.

Abstract: The present invention discloses a whipstock assembly for use in forming a lateral borehole from a parent wellbore. The whipstock assembly comprises a body and a deflection member above the body. The deflection member includes a concave portion for deflecting a milling bit during a milling operation. Disposed on a perforation plate portion of the concave portion is a raised surface feature. The raised surface supports a milling bit above the perforation plate portion during a milling operation. This, in turn, substantially prevents frictional contact between the milling bits and the perforation plate portion during a milling operation. The present invention also provides a novel method for manufacturing a whipstock in which a cavity portion is formed behind the perforation plate by milling out the backside of the deflection member and then joining a second back cover member to the whipstock body to complete the assembly.

Abstract: An apparatus for bursting pipe is preferably adapted to receive rotational energy from the inner member of a dual-member drill string. In a preferred embodiment, a plurality of pipe-bursting members, driven by the interconnected inner members, cut or burst a subterranean pipe. In another preferred embodiment, a plurality of screw drives move the pipe-bursting members between an expanded position and a retracted position in response to rotation of the interconnected inner members.

Abstract: Downhole fluid jet cutting tools having extendible and retractable arms with cutting heads on the ends are disclosed. The jet cutting tools permit casing and other downhole surfaces to be cut utilizing a cutting fluid forced through a jet nozzle assembly. Movement of a piston slidingly engaged within the passageway of the tool actuates the arms when cutting fluid pressure acts on the piston. As a result, the arms are extended and cutting fluid is forced at high pressure from the passageway to the cutting head where it is expelled through nozzles for cutting casing and the like. The jet cutting tools permit the arms to be extended, retracted, and re-extended or redeployed multiple times without the need for being retrieved from the wellbore.

Abstract: A device for perforating a tubing string residing in a well bore includes a tubular housing adapted to pass through the tubing string. At least one perforating body is provided residing in the housing, and has a point adapted to pierce the tubing string. A piston is received within the housing, the piston configured such that pressure applied to a first side of the piston causes the piston to move in a first direction. An actuator body is received within the housing and configured for movement in the first direction with the piston. The actuator body has a sloped wedge surface adapted to wedge the at least one perforating body radially outward to pierce the tubing string with the point when the actuator body is moved in the first direction.

Abstract: A tool for making a cut inside a downhole tool, including a housing adapted to move in the downhole tool, a plurality of openings in a wall of the housing that provides a passage from inside the housing to an exterior of the housing, a plurality of cutters disposed in the housing that are adapted to protrude from the plurality of openings to the exterior of the housing, wherein the plurality of cutters provides 360 degree cutting regardless of the orientation of the tool, and an actuation mechanism adapted to force the plurality of cutters to protrude through the plurality of openings.

Abstract: Methods and apparatus are described for forming a window of optimum dimensions in casing wall. A window of maximum width is cut when the center line of the mill tool is located inside of the inner diameter of the casing where a maximum amount of casing is drilled away by the mill tool. A whipstock is described which deviates the mill tool outwardly so that the center line of the mill tool is in approximately this position. The whipstock then maintains the mill tool at this approximate location until a window of desired length is cut having a substantially maximum width. The whipstock then deviates the mill tool such that the centerline is outside of the casing to drill a rathole into the formation.

Abstract: A combination tool for attaching to a stuck wireline tool, then cutting the wireline just above the stuck tool with a hydraulically driven cutter, allowing the wireline to be pulled out of the hole before fishing out the stuck tool. A side door can be provided on the work string, to allow rerouting of the wireline outside the work string, after which the stuck tool can be unstuck and repositioned within the well bore for completion of the downhole operation of the tool, prior to cutting the wireline free from the downhole tool.

Abstract: A combination tool for attaching to a stuck wireline tool, then cutting the wireline just above the stuck tool with a hydraulically driven cutter, allowing the wireline to be pulled out of the hole before fishing out the stuck tool. A side door can be provided on the work string, to allow rerouting of the wireline outside the work string, after which the stuck tool can be unstuck and repositioned within the well bore for completion of the downhole operation of the tool, prior to cutting the wireline free from the downhole tool.

Abstract: In connection with a method and a tool for preparing a well for the production of hydrocarbons, it is aimed at perforating a casing portion (26) and working surrounding sediment (80) in a channel-forming manner. For this purpose the tool comprises a drilling means for drilling transverse holes through the casing wall when the tool (10), which is arranged to be raised/lowered and rotated about its longitudinal axis, shared by the casing (26), is placed in a fixed position within the well, through which transverse hole (40) and into surrounding sediment a jetting hose means (42,42a) is arranged to jet/dig its way in a channel-forming manner. The drilling and jetting hose means also have inactive stand-by positions protectively retracted within the tool housing (10a), from and into which they may successively be pushed forward into active working positions and again be withdrawn, as a channel (44) is completed in the sediment (80).

Abstract: Methods and apparatus are described for forming a window of optimum dimensions in casing wall. A window of maximum width is cut when the center line of the mill tool is located inside of the inner diameter of the casing where a maximum amount of casing is drilled away by the mill tool. A whipstock is described which deviates the mill tool outwardly so that the center line of the mill tool is in approximately this position. The whipstock then maintains the mill tool at this approximate location until a window of desired length is cut having a substantially maximum width.

Abstract: An apparatus for shaping boreholes used in seismic operations. A drill body is attached to a drill bit and is movable in axial and rotational directions. Selective operation of the drill body causes a moveable sleeve to operate a reaming bit to extend through a drill body port and into contact with the borehole wall. A cover seals the portion of the port not covered by the reaming bit to prevent loss of a transport fluid within the drill body and to prevent drill cuttings from entering the drill body interior. The cover can be integrated within the movable sleeve or can comprise a separate component. The force exerted by the drill body against the drill bit can be proportional to the force exerted by the reaming bit against the borehole wall. The reaming bit can be operated separately or simultaneously with operation of the drill bit, and can be retracted and reset to perform another shaping operation at a different position within the borehole.

Abstract: A cutting tool and a rotatable removal tool can be used together in a system and method for removing lining from tubing in a well. A particular cutting tool includes a mandrel, a sleeve mounted on the mandrel, and a cutting member connected to the sleeve. The cutting member has a width and a cutting edge of angular disposition to form a beveled cut through the lining. Setoff members can be used to space the sleeve from the lining and to engage the lining to enable relative rotation between the mandrel and the sleeve when the cutting tool is in the lining. A particular removal tool includes an inner engagement member and an outer engagement member. The two engagement members are connected such that lining is drawn into and held between them in response to rotating at least the inner engagement member within the lining. A particular engagement member includes a bulbous body adapted to twist into lining in response to rotating the bulbous body in the lining.

Abstract: A cutting tool and a rotatable removal tool can be used together in a system and method for removing lining from tubing in a well. A particular cutting tool includes a mandrel, a sleeve mounted on the mandrel, and a cutting member connected to the sleeve. The cutting member has a width and a cutting edge of angular disposition to form a beveled cut through the lining. Setoff members can be used to space the sleeve from the lining and to engage the lining to enable relative rotation between the mandrel and the sleeve when the cutting tool is in the lining. A particular removal tool includes an inner engagement member and an outer engagement member. The two engagement members are connected such that lining is drawn into and held between them in response to rotating at least the inner engagement member within the lining. A particular engagement member includes a bulbous body adapted to twist into lining in response to rotating the bulbous body in the lining.