Abstract: A method for thermochemically treating a part while masking a portion and corresponding mask are provided. The method includes the steps of providing a mask comprising a body with a seat, at least a deformable sealing washer located in the seat, and a tightening bushing, the body having a cavity, placing a first portion of the part in the cavity, a second portion of the part being located in a passage in the sealing washer, and a third portion of the part being located outside the mask, moving the tightening bushing to its tightened position so that the sealing washer is deformed and applied against the second portion of the part, and applying a thermochemical treatment to the third portion of the part.

Abstract: A subsea pump system is adapted to close a hydraulic ram of a blowout preventer. The subsea pump system has at least a first pump and a second pump configured to pump drive fluid from a source to the hydraulic ram. The system has a controller configured to automatically select at least one of the first and second pumps for pumping the drive fluid wherein at least the first pump is selected at a lower fluid pressure range and at least the second pump is selected at a higher fluid pressure range. A method of operating a pump system and an intervention skid for a pump system are also described.

Abstract: A communication arrangement is disclosed for communication between a downhole line and a wellhead body having a through-hole and a valve member for closing the through-hole. The communication arrangement provides a fluid passage that extends from a wellhead body port to the downhole line thus allowing communication between the wellhead body and a safety valve or valves and/or the injection of chemicals or fluids into the well without the need to rework the valve member or disable the valve member.

Abstract: An apparatus for containing pressure associated with a well includes a ram fluid chamber, a ram piston, and an intensifier piston within a housing. The ram piston has ends associated with a ram and with the ram fluid chamber. The intensifier piston has ends associated with the ram fluid chamber and a fluid source. The end of the intensifier piston associated with the fluid source has a larger surface area than the end associated with the ram fluid chamber. Fluid from the fluid source applies a first pressure to the second end of the intensifier piston to move the intensifier piston. Movement of the intensifier piston applies a second pressure greater than the first pressure to fluid in the ram fluid chamber to move the ram piston and associated ram toward a closed position.

Abstract: A non-rising stem gate valve is provided that includes a drive sleeve disposed between the gate and the stem. The drive sleeve is coupled to the stem and isolates the moveable connection between the sleeve and the stem from fluid in the valve. The drive sleeve is also coupled to the gate such that movement of the drive sleeve along the stem moves the gate between the open and closed positions of the valve.

Abstract: A communication arrangement is disclosed for communication between a downhole line and a wellhead body having a through-hole and a valve member for closing the through-hole. The communication arrangement provides a fluid passage that extends from a wellhead body port to the downhole line thus allowing communication between the wellhead body and a safety valve or valves and/or the injection of chemicals or fluids into the well without the need to rework the valve member or disable the valve member.

Abstract: An oil field system comprising a main body having a bore therethrough, the main body having a connection at one end of the bore for, in use, connecting the main body to an existing wellhead, tree or other oil field equipment, a transverse cavity through the bore, the cavity having at least one opening to the outside of the main body, a plurality of flow control devices for insertion, at different times, into the cavity in order to selectively control fluid flow through the bore, wherein the plurality of flow control devices includes a gate valve and drilling BOP rams.

Abstract: A gate valve has a body, the body having a cavity and a flow passage intersecting the cavity. A seat is mounted to the body at the intersection of the flow passage and the cavity. A gate is installed at the cavity and has an engaging face that slidingly engages the seat while the gate is being moved between open and closed positions. The end faces between a seat pocket and the seat are hard-coated and smooth-finished to provide sealing when mated. The hardcoated pocket and seat sealing surfaces extend the life of the valve by eliminating the need for an elastomeric seal of limited life.

Abstract: To deploy a capillary string through a wellhead to a downhole safety valve, a control port and a retention port are drilled in an adapter between a casing hanger and a gate valve or elsewhere. The capillary string is connected to a first port of a capillary hanger and installed through the wellhead. The capillary hanger is landed on a tubing hanger, and a side port on the capillary hanger communicates with the control port. Because the side port's location may not align with the control port, operators may need to measure how long the capillary hanger should be. A control line connects to the control port in the wellhead's side to communicate with the capillary line, and a retention rod inserts in the retention port to support the capillary hanger.

Abstract: The disclosure provides a Type U blowout preventer (BOP) that includes a body generally coupled with a set of bonnets. The bore of the body differs from conventional Type U BOPs. The bore of the body is formed with a contour that allows differential engagement with a ram having ram seals at different places along the bore. Further, the coupling between the bonnet and body can optionally be different from conventional Type U BOPs. In at least one embodiment, the bonnet is coupled to the body in conjunction with a tube holding an extraction shaft with a head held to the bonnet with a retainer. The tube and extraction shaft allows the bonnet to be removed from the body without hydraulic external force.

Abstract: A ram blowout preventer for sealing a well, the ram blowout preventer including a body having a cavity with a recess; a ram block configured to move inside the cavity; a top seat disposed in the recess and configured to seal the well when in contact with the ram block; a movable lock ring extending inside a groove of the body and a corresponding groove of the top seat and configured to move inside the groove of the body, along a direction substantially parallel to the well; a first seal extending inside a groove of the top seat and configured to contact the body and the top seat; and a second seal extending inside a groove of the ram block and configured to contact the ram block and the top seat. A width of the groove of the body is larger than a width of the lock ring by a predetermined value, which is larger than normal tolerances, and a distance from a centerline of the well to the first seal is larger than a distance from the centerline of the well to the second seal.

Abstract: Wellhead control line deployment involves replacing the seat/retainer plate of a master valve of the wellhead with a modified retainer plate. The retainer plate defines a first port communicating from a central opening of the plate to outside the plate. A modified bonnet installs on the master valve, and the bonnet has two ports, one communicating with the first port in the retainer plate and the second communicating with a needle valve port. The communication ports are linked by a tube with outside diameter seals that inserts between the retainer plate and the bonnet. A control line hanger can be retained by locking into an adapter sleeve or directly in the back-pressure valve threads of a tubing hanger. The adapter sleeve can be attached to the retainer plate or have a collet to snap into the back-pressure valve threads of the tubing hanger.

Abstract: Wellhead control line deployment involves replacing the seat/retainer plate of a master valve of the wellhead with a modified retainer plate. The retainer plate defines a first port communicating from a central opening of the plate to outside the plate. A modified bonnet installs on the master valve, and the bonnet has two ports, one communicating with the first port in the retainer plate and the second communicating with a needle valve port. The communication ports are linked by a tube with outside diameter seals that inserts between the retainer plate and the bonnet. A control line hanger can be retained by locking into an adapter sleeve or directly in the back-pressure valve threads of a tubing hanger. The adapter sleeve can be attached to the retainer plate or have a collet to snap into the back-pressure valve threads of the tubing hanger.

Abstract: The well bore control valve comprises a housing (12) defining a throughbore (14), the throughbore adapted to receive a first tubular. The valve further comprises first (18) and second gates (20) located within the housing, the gates being movable in different directions transverse to the throughbore between the throughbore open position and the throughbore closed position. Movement of the gates from the throughbore open position to the throughbore closed position, in use, shares a tubular located between the gates. The valve also comprises a first seal seat (22) performing a seal of one of the gates in the throughbore closed position to seal the throughbore. In one embodiment, the gates are axially movable with respect to the throughbore.

Abstract: To deploy a capillary string through a wellhead to a downhole safety valve, a control port and a retention port are drilled in an adapter between a casing hanger and a gate valve or elsewhere. The capillary string is connected to a first port of a capillary hanger and installed through the wellhead. The capillary hanger is landed on a tubing hanger, and a side port on the capillary hanger communicates with the control port. Because the side port's location may not align with the control port, operators may need to measure how long the capillary hanger should be. A control line connects to the control port in the wellhead's side to communicate with the capillary line, and a retention rod inserts in the retention port to support the capillary hanger.

Abstract: A non-rising stem gate valve is provided that includes a drive sleeve disposed between the gate and the stem. The drive sleeve is coupled to the stem and isolates the moveable connection between the sleeve and the stem from fluid in the valve. The drive sleeve is also coupled to the gate such that movement of the drive sleeve along the stem moves the gate between the open and closed positions of the valve. Systems and methods incorporating the non-rising stem gate valve are also disclosed.

Abstract: An isolation sleeve extends from an adapter into the bore of a tubing head to isolate high pressure frac fluid from the body of the tubing head. The isolation sleeve may be moved into and out of the bore by a hydraulic transfer piston or it may be installed and retrieved by a running tool. The isolation sleeve has a seal carrier on its lower end. The seal of the seal carrier may seal to a secondary packoff in the tubing head, on the outer diameter of the conduit, or to the rim of the conduit. The seal carrier may be movable relative to the sleeve to energize the seal.

Abstract: A variable ram for coiled tubing comprises a pair of opposing rams, each ram having a ram body with a vertical channel formed therein; a pair of opposing pins within each ram head, the pins extending into the channel; and a toothed gripper having a hole therein sized to mount over its respective pin.

Abstract: A cutting module to sever a tubing in a well includes a piston and shear blade. The piston includes at least two moveable telescoping elements, which are adapted to expand the first piston from a retracted length to an expanded length. The shear blade is connected to the piston to sever the tubing in response to the piston expanding from the retracted length to the expanded length. The cutting module may be located below a safety valve in the well.

Abstract: An inline well fluid separator is movable for pigging operations. The separator assembly has a housing with an inlet port and an outlet port. A separation unit is carried within the housing. The separation unit has an operational position in alignment with the ports to cause well fluid to flow through the separation unit. The separation unit will move to a storage position within the housing outside of the flow path to enable a pipeline pig to pass.

Abstract: A subsea production system includes a blowout preventer stack that is adapted to seal and contain pressure in a well. The blowout preventer stack has a passageway through which a tubular string may extend into the well. The subsea production system includes a subsea wellhead and a safety shut-in system that has a valve assembly that is adapted to control flow and adapted to allow tools to be lowered therethrough on tubing. The subsea production system includes a cutting module that is adapted to be run into the passageway to allow tools to be lowered therethrough on tubing. The cutting module is further adapted to activate to shear the tubing that is lowered therethrough.

Abstract: The invention provides a casing adapter tool which connects and seals to a casing pipe at its lower end and to production or service equipment at its upper end, and is used with well servicing equipment, such as is involved in fracturing. The casing adapter tool includes a generally tubular casing adapter body having an upper end and a lower end, and is formed with a central bore extending therethrough. The central bore provides a profile which forms a casing seal chamber at the lower end, and a barrier seal chamber located thereabove. The barrier seal chamber is formed with a profile to accommodate and seal to a first removable pressure barrier on removal of any well servicing equipment. Most preferably, the barrier seal chamber has a profile sized to provide full bore access to the casing pipe and to accommodate and seal to the first removable pressure barrier which is of a threaded, latched or snap ring type check valve or plug.

Abstract: A choke for removing large diameter particulate matter from an oil or natural gas well includes a housing having a chamber with an integral solids receptacle. The chamber is in communication with a flow stream outlet and a flow stream inlet. The flow stream inlet is located below the flow stream outlet. The flow stream inlet directly adjoins the integral solids receptacle in the chamber. The choke includes a solids removal outlet located below the flow stream inlet in communication with the chamber for flowing particulate from the chamber when actuated by a user. The choke includes a needle disposed in a bonnet connected to the chamber above the flow stream inlet for controlling the flow stream from the flow stream inlet to the flow stream outlet by engaging a choke face of a seat with the needle.

Abstract: An apparatus for use in a drill string is disclosed. The apparatus includes an inner core assembly having a first and second transverse bore, and wherein the inner core assembly has a first end and a second end. The apparatus further includes a first and second piston, disposed within the first and said second transverse bore, for closing an internal longitudinal bore of the inner core assembly, and wherein the first end of the inner core assembly is connected to the drill string and the second end is operatively connected to a swivel or top drive. The pistons are movable into the internal longitudinal bore of the inner core assembly in order to close the internal longitudinal bore. The apparatus may further comprise a third and fourth transverse bore positioned within the inner core assembly and third and fourth pistons, disposed within the third and fourth transverse bores of the inner core assembly, for closing the internal longitudinal bore of the inner core assembly.

Abstract: An apparatus and method for use in severing casing as it is pulled from a wellbore. An apparatus is first provided, comprising a clamping assembly, a drilling assembly and a cutting assembly. In one aspect, the apparatus is disposed at the end of a telescopic arm, with the components being remotely operated by personnel using a control panel. The apparatus can be positioned adjacent casing and clamped thereto. Thereafter, the apparatus can drill a hole completely through the casing for the insertion of a retention pin. The apparatus can then severe the casing into manageable lengths to facilitate disposal, such as during a plugging and abandonment procedure.

Abstract: A hydraulic choke for a flow stream from a well with large diameter particulate matter of a finite amount includes an inlet with a defined inlet flow area and a chamber with a defined chamber flow area. The inlet flow area is about ⅓ the size of the chamber flow area. The choke further includes a gate in the chamber surrounded by a housing separated from the chamber wall, a piston for engaging the gate against a seat, a studded outlet in communication with the chamber in the same plane as the inlet, and a studded solids removal outlet in communication with the chamber. The studded solids removal outlet is oriented approximately 90 degrees from the inlet position to permit the large diameter particulate matter to fall from the flow stream and into a solids receptacle for collecting the large diameter particulates matter. The solids receptacle is in communication with the studded solids removal outlet.

Abstract: A choke or kill line connector for a subsea blowout preventer stack which is slide member operated to provide pressure balanced design to eliminate the potentially high forces associated with connectors which do not have the complication of a locking connector and provide integral valving capability to allow for testing and to retain drilling mud in the choke or kill lines upon disconnection.

Abstract: A subterranean oil or gas well apparatus is provided. The apparatus includes a single-bore production tubing hanger arranged concentric with a wellhead. The tubing hanger includes a plurality of ports and channels arranged about the tubing hanger to give operators access to the production tubing annulus and provide chemical injection capability. The ports are closable by a sliding valve. The apparatus also includes annulus and production radial-bore stab assemblies between a christmas tree and an internal crossover assembly. The stab assemblies are extendable and retractable between the chirstmas tree and the crossover assembly to allow the retrieval and installation of each independently.

Abstract: A high torque and high capacity rotatable center core and floatable sealed body apparatus with universal ram applications. The apparatus includes a central core assembly, connected between a swivel on its upper end and the work string below, with the central core assembly having a central passageway therethrough. The apparatus further includes a first outer assembly, having a central bore for slidably engagement around a portion of the central core assembly. In one embodiment, a second outer assembly is included, with the second outer assembly having a central bore for slidably engaging around a portion of the central core assembly above the first outer assembly. A pair of opposing transverse bores is contained within both of the first and second outer assemblies, corresponding to a pair of transverse bores in the central core assembly.

Abstract: A gate valve for a component which includes an elongated body and a flow passage extending generally longitudinally through the body, the flow passage including a generally lateral first branch connected to a generally longitudinal second branch. The gate valve comprises a gate which is moveable generally longitudinally across the first branch between an open position in which a hole in the gate is aligned with the first branch and a closed position in which the hole is offset from the first branch; a conduit which extends through the body from the gate; an actuating mechanism positioned in the conduit for moving the gate from a first position to a second position; and a return biasing mechanism for moving the gate from the second position to the first position; wherein one of the first and second positions corresponds to the open position of the gate and the other position corresponds to the closed position of the gate; and wherein the conduit extends generally longitudinally through the body.

Abstract: A flow completion apparatus comprises a wellhead housing installed at an upper end of a well bore and a tubing spool connected over the wellhead housing. The tubing spool includes a central bore extending axially therethrough, a production outlet communicating with the central bore and an annulus passageway communicating with the tubing annulus. A tubing hanger is supported in the central bore and includes a production bore extending axially therethrough and a production passageway communicating between the production bore and the production outlet. An annular seal is positioned between the tubing hanger and the central bore above the production passageway, and the tubing spool comprises a workover passageway extending between the annulus passageway and a portion of the central bore located above the seal. Furthermore, the tubing hanger comprises an annulus bore extending between the workover passageway and the top of the tubing hanger.

Abstract: The present invention discloses apparatus and methods for replacing a BOP with a gate valve to thereby save space, initial costs, and maintenance costs that is especially beneficial for use in offshore subsea riser packages. The method provides a gate valve capable of reliably cutting tubing utilizing a cutting edge with an inclined surface that wedges the cut portion of the tubing out of the gave valve body. A method and apparatus is provided for determining the actuator force needed to cut the particular size tubing.

Abstract: A preferably fiber optic line passes into a well interior through a pressure barrier such as a tree or wellhead housing, via a modified horizontal penetrator assembly. The penetrator assembly comprises double poppet valve assemblies arranged to open upon engagement of the penetrator with an interior well component such as a tubing hanger. Retraction of the penetrator closes the poppet valves, sealing the pressure barrier, severing the line and allowing the tubing hanger to be pulled. A replacement line is readily installed through the open poppet valve assemblies.

Abstract: A disconnect system for coiled tubing. A first end of the coiled tubing is disconnected from a second end of the coiled tubing by holding the coiled tubing in a stationary position at a first and a second location. The coiled tubing is then sheared at one or more locations between the first and the second location.

Abstract: The support assembly functions like a joint between the wellhead production tree and the stuffing box. The joint can tilt or move laterally to maintain coaxial relationship between the stuffing box and the polished rod extending therethrough.

Abstract: A gate valve for a component which includes an elongated body and a flow passage extending generally longitudinally through the body, the flow passage including a generally lateral first branch connected to a generally longitudinal second branch. The gate valve comprises a gate which is moveable generally longitudinally across the first branch between an open position in which a hole in the gate is aligned with the first branch and a closed position in which the hole is offset from the first branch; a conduit which extends through the body from the gate; an actuating mechanism positioned in the conduit for moving the gate from a first position to a second position; and a return biasing mechanism for moving the gate from the second position to the first position; wherein one of the first and second positions corresponds to the open position of the gate and the other position corresponds to the closed position of the gate; and wherein the conduit extends generally longitudinally through the body.

Abstract: A tubing hanger for a flow completion system which comprises a Christmas tree connected above a wellhead housing that includes a central bore in which the tubing hanger is supported, the tubing hanger comprising a generally annular body; a production bore which extends generally axially through the body; an annulus bore which extends generally axially through the body; the annulus bore comprising a generally lateral first branch which is connected to a generally axial second branch; and a closure member which includes a gate that is moveable generally axially across the first branch between an open position in which a hole in the gate is aligned with the first branch and a closed position in which the hole is offset from the first branch.

Abstract: A gate valve has downstream shear and seal capabilities in which the gate will stroke far enough to cover the downstream seat interface, and has a single shearing surface for shearing of a wireline. The gate has an inlay of a hard ductile material such as Stellite® along the shearing edge of the gate. The gate also has a coating of an extremely hard material such as tungsten carbide on the sealing surface of the gate. The seat also has an inlay of a hard ductile material such as Stellite® along its shearing edge. The gate fully covers and seals the upstream seat interface after the shear media has fallen below the upstream gate/seat interface. An upstream lip seal for the upstream seat ring is energized to seal on upstream pressure.

Abstract: A subsea completion having an in-line Christmas tree received within a wellhead. The in-line Christmas tree having at least one valve closure element, for example valve gates. Valve actuator couplings, for example push rods are operatively engaged with the valve closure elements and extend through walls of the in-line Christmas tree and wellhead. Relatively bulky valve actuator mechanisms may therefore be mounted externally of the wellhead, with only the relatively small and unobtrusive actuator couplings extending into the wellhead and tree interiors. The in-line tree is used together with a jumper module, secured and sealed to the wellhead, and a separate flow control package.

Abstract: A flow completion apparatus for controlling the flow of fluid through a tubing string which extends into a well bore and defines a tubing annulus surrounding the tubing string, the flow completion apparatus comprising a wellhead housing which is installed at an upper end of the well bore; a tubing spool which is connected over the wellhead housing and which includes a central bore that extends axially therethrough, a production outlet which communicates with the central bore, and an annulus passageway which communicates with the tubing annulus; a tubing hanger which is supported in the central bore, is connected to an upper end of the tubing string, and includes a production bore which extends axially therethrough and a production passageway which communicates between the production bore and the production outlet; a first closure member which is positioned in the production bore above the production passageway; and a first annular seal which is positioned between the tubing hanger and the central bore above t

Abstract: The invention is directed to a tubing hanger for a flow completion system which comprises a Christmas tree connected above a wellhead housing that includes a central bore in which the tubing hanger is supported, the tubing hanger comprising a generally annular body; a production bore which extends generally axially through the body; an annulus bore which extends generally axially through the body; the annulus bore comprising a generally lateral first branch which is connected to a generally axial second branch; and a closure member which includes a gate that is moveable generally axially across the first branch between an open position in which a hole in the gate is aligned with the first branch and a closed position in which the hole is offset from the first branch.

Abstract: A tubing hanger incorporates a flow control valve that is ordinarily found in a horizontal christmas tree. A branch passage forming a production fluid outlet has a mouth that intersects with a vertical production bore. A valve closure element in the form of a rotatable sleeve or saddle is disposed in the bore for co-operation with a seat disposed in the branch passage. Rotation of the sleeve, e.g. by means of a shaft extending through a crown plug, brings a hole into or out of alignment with the seat to control production fluid flow. In other embodiments, the sleeve is axially movable.

Abstract: A gate valve for a component which includes an elongated body and a flow passage extending generally longitudinally through the body, the flow passage including a generally lateral first branch connected to a generally longitudinal second branch. The gate valve comprises a gate which is moveable generally longitudinally across the first branch between an open position in which a hole in the gate is aligned with the first branch and a closed position in which the hole is offset from the first branch; a conduit which extends through the body from the gate; an actuating mechanism positioned in the conduit for moving the gate from a first position to a second position; and a return biasing mechanism for moving the gate from the second position to the first position; wherein one of the first and second positions corresponds to the open position of the gate and the other position corresponds to the closed position of the gate; and wherein the conduit extends generally longitudinally through the body.

Abstract: A preferably fiber optic line passes into a well interior through a pressure barrier such as a tree or wellhead housing, via a modified horizontal penetrator assembly. The penetrator assembly comprises double poppet valve assemblies arranged to open upon engagement of the penetrator with an interior well component such as a tubing hanger. Retraction of the penetrator closes the poppet valves, sealing the pressure barrier, severing the line and allowing the tubing hanger to be pulled. A replacement line is readily installed through the open poppet valve assemblies.

Abstract: A choke for removing large diameter particulate matter from an oil or natural gas well includes a housing having a chamber with an integral solids receptacle. The chamber is in communication with a flow stream outlet and a flow stream inlet. The flow stream inlet is located below the flow stream outlet. The flow stream inlet directly adjoins the integral solids receptacle in the chamber. The choke includes a solids removal outlet located below the flow stream inlet in communication with the chamber for flowing particulate from the chamber when actuatedby a user. The choke includes a needle disposed in a bonnet connected to the chamber above the flow stream inlet for controlling the flow stream from the flow stream inlet to the flow stream outlet by engaging a choke face of a seat with the needle.