Abstract: A casing hanger assembly includes a landing ring secured to a containment well cellar or the conductor pipe. A casing hanger welded to the external surface of the last section of surface casing seats into the landing ring.

Abstract: A length-adjustable connector for a downhole tool has an outer tubular body with an inner bore and a first locking profile accessible from the inner bore. A rotatable inner tubular body having a second locking profile is within the outer tubular body. The connector also has a threaded connection between the outer and- inner tubular bodies that causes axial movement of the inner tubular body relative to the outer tubular body as the inner tubular body rotates, and a locking sleeve having first and second ends sized to engage the first and second locking profiles respectively. The locking sleeve prevents relative rotation of the tubular bodies when engaged with the locking profiles. A connector is carried by the inner tubular body that extends axially away from the locking sleeve, and moves axially relative to the outer tubular body as the inner tubular body is rotated.

Abstract: A tool for gripping a tubular workpiece comprises: a land element for reacting compressive load against an end face of the workpiece; grip elements and grip element carrier means; a main body with means for converting axial motion of the tool relative to the workpiece into radial movement of the grip elements from a retracted position to an engaged position exerting radial load on the workpiece; and retractor means for retracting the grip elements from the workpiece the tool is displaced axially away from the workpiece. The grip element carrier means may comprise a cylindrical cage with the grip elements being radially slidable within circumferentially-spaced windows in the cage. The means for converting axial movement and load into radial movement and load may comprise a cone or ramp surface that bears against the grip elements such that radial loads from the grip surfaces are carried through the main body.

Abstract: A hydraulic wellbore anchoring system for use with whipstocks or other tools in either cased or open hole wellbores. The anchoring system includes an upper slip system and a lower slip system. The anchor system may be set using hydraulic pressure and withdrawn by a predetermined upward force. While the slips of the upper and lower slip systems may be set substantially simultaneously, the anchoring system enables sequential disengagement of the slips to reduce the force required for withdrawal.

Abstract: A hydraulic wellbore anchoring system for use with whipstocks or other tools in either cased or open hole wellbores. The anchoring system includes an upper slip system and a lower slip system. The anchor system may be set using hydraulic pressure and withdrawn by a predetermined upward force. While the slips of the upper and lower slip systems may be set substantially simultaneously, the anchoring system enables sequential disengagement of the slips to reduce the force required for withdrawal.

Abstract: An apparatus for gripping a string of well pipe being lowered into or retrieved from a well includes pipe slips defining a central bore opening having an axis. The pipe slips are configured to abut and grip a surface of a pipe passing through the central bore opening while the pipe slips are in a first position. The pipe slips are further configured to allow axial movement of the pipe when moved to a second position. The apparatus includes at least one hydraulic ram device configured to exert an axial force on the pipe slips while the pipe slips are in the first position to enhance gripping of the pipe.

Abstract: A weight controlled slip interlock system provides increased safety for a snubbing unit. Slips for a snubbing unit is operable between an open position and a closed position, and valves actuates the slips between the open and closed positions. Weight sensors are coupled to the slips, wherein the weight sensors measures the loads on the slips to determine whether one or more of the slips are controlling the weight of a workstring. Interlocks are coupled to the valves to prevent the valves from actuating from the closed position into the open position when the corresponding slip controls the weight of the workstring.

Abstract: In some embodiments, apparatus useful for preventing the premature setting of upper slips of a downhole tool in a well bore prior to reaching the desired setting location in the well bore includes at least one locking mechanism and at least one sleeve. The locking mechanism is configured in a first position to prevent the upper slips from engaging the well bore wall before being positioned at the desired setting location in the well bore and is moveable into a second position that allows the upper slips to be moved into engagement with the well bore wall. A sleeve is moveable axially in the direction of the lower end of the downhole tool and configured to move the locking mechanism from its first to its second positions and also to move the upper slips axially relative to the downhole tool into engagement with the well bore wall.

Abstract: The present invention generally relates to an apparatus and method for expanding an expandable tubular assembly in a borehole. In one aspect, a system for expanding a tubular having an anchor portion in a borehole is provided. The system includes a running tool configured to position the tubular in the borehole. The running tool including a first expander configured to activate the anchor portion by expanding the tubular to a first diameter. The system further includes a second expander configured to expand the tubular to a second larger diameter, wherein the second expander is movable between a retracted position and an expanded position. In another aspect, a method of expanding a tubular having an anchor portion in a borehole is provided.

Abstract: A string of conduit extending from a subsea wellhead assembly to a surface wellhead assembly on a platform has a plurality of grooved profiles on an upper portion of the conduit. Each profile is spaced axially from another of the grooved profiles. After a lower end of the conduit is secured to the subsea wellhead assembly, the operator pulls on the conduit to apply a selected tension to the conduit. The operator attaches a support ring to the profile that was closest to and above a load shoulder in the surface wellhead assembly when the desired tension was reached. After landing the support ring on the load shoulder, the operator may cut off any excess portion of the upper portion of the conduit located above the support ring. A seal ring is set between the upper portion of the conduit and the surface wellhead housing.

Abstract: A high-pressure casing fill-up and circulating assembly and method of use is disclosed. The fill and circulating assembly, when inserted into the uppermost portion of the casing, will allow the casing to be filled while each section of casing is added. In one configuration there can be a cup type seal that seals in the casing simply by inserting the circulator into the casing. In yet another configuration the casing circulator portion can be anchored in the casing by manipulating the setting apparatus of the circulator thus anchoring the circulator to the casing and a settable seal unit will be energized to seal between the casing and the circulator.

Abstract: A releasable locking system for a subterranean tool uses a split housing for a body lock ring that in one mode is retained for its normal locking function by a setting sleeve. The setting sleeve holds the potential energy in the housing that would otherwise cause the housing to grow radially and away from a locking function. The locking is defeated as a surrounding setting sleeve with a recess is moved to juxtapose the recess with the segmented housing allowing the housing to spring into the recess and away from lock ring engagement that previously maintained the locked position. The tool can be released and removed to a surface location.

Abstract: A downhole apparatus and assembly for use in a well bore and associated method are disclosed. The downhole apparatus includes a mandrel, a first slip, and a second slip, both slips being disposed on the mandrel. The slips are configured to grippingly engaging the well bore when in a set position. A packer cup is also disposed on the mandrel. The packer cup is provided for sealing an annulus between the mandrel and the well bore. The packer cup is slidable relative to the mandrel, and can be controlled to slide along the mandrel in order to move the slip to the set position. The downhole assembly includes a downhole tool and a setting apparatus. The setting apparatus can be used to lower the downhole apparatus to a desired setting depth and then to release the downhole apparatus.

Abstract: A lock ring for use as a one way movement restrictor between two telescopingly arranged tubulars to permit movement in one direction and prevent movement in the other direction of one tubular relative to the other tubular is described. The lock ring comprised: a profile having one or more formations formed on the outer circumference for engagement with a suitable formation profile formed on the inner circumference of the outer telescopic tubular; and one or more teeth formed on its inner circumference, the teeth being adapted to dig into the outer surface of the inner telescopic member. An apparatus and a method for setting a downhole anchor is also disclosed.

Abstract: A master ball valve with an integrated main hanger below the valve which may be used to hang jointed tubing, coil tubing, or electrified coil tubing for connection with an electric submersible pump.

Abstract: A slip spool includes radially disposed actuators for radially moving slip blocks between a loose encirclement position in which they surround the tubing string and a cached position in which the slip blocks clear an axial passage of the slip spool. The slip spool further includes axially disposed actuators for axially displacing the slip blocks between the loose encirclement position and an engagement position in which the slip blocks are seated within a slip bowl of the slip spool so that a weight of the suspended tubing string causes the slip blocks to tightly grip the tubing string. The slip spool facilitates positioning and repositioning of the tubing string in the wellbore and can be used for supporting or snubbing a tubing string in a live well bore.

Abstract: A slip spool includes radially disposed actuators for radially moving slip blocks between a loose encirclement position in which they surround the tubing string and a cached position in which the slip blocks clear an axial passage of the slip spool. The slip spool further includes axially disposed actuators for axially displacing the slip blocks between the loose encirclement position and an engagement position in which the slip blocks are seated within a slip bowl of the slip spool so that a weight of the suspended tubing string causes the slip blocks to tightly grip the tubing string. The slip spool facilitates positioning and repositioning of the tubing string in the wellbore and can be used for supporting or snubbing a tubing string in a live well bore.

Abstract: A hybrid wellhead system is assembled using a plurality of threaded unions, such as spanner nuts or hammer unions, for securing respective tubular heads and a flanged connection for securing a flow control stack to a top of a tubing head spool. The tubing head spool is secured by a threaded union to an intermediate head spool. The intermediate head spool is secured by another threaded union to a wellhead. Each tubular head secures and suspends a tubular string in the well bore. The hybrid wellhead system is capable of withstanding higher fluid pressures than a conventional independent screwed wellhead, while providing a more economical alternative to a flanged, or ranged, wellhead system because it is less expensive to construct and faster to assemble.

Abstract: A tubing hanger apparatus and method for installing coiled tubing in oil and gas wells utilizes a tubing head assembly having a vertical flow passage therethrough, a hydraulically operated piston in an upper portion of the flow passage; a double tapered slip cup and an annular packoff assembly in a lower portion of the flow passage, and a contractible double tapered slip assembly disposed between the piston and slip cup. The piston, in a normally raised position and the slip in a normally radially expanded position allows coiled tubing to be lowered or raised therethrough and through the slip cup and packoff assembly. The piston is lowered by hydraulic pressure to apply a vertical force that radially contracts the slip assembly to grip the tubing and support the weight thereof and the weight is transferred through the slip cup to expand the packoff assembly and seal the tubing.

Abstract: A slip spool includes radially disposed actuators for radially moving slip blocks between a loose encirclement position in which they surround the tubing string and a cached position in which the slip blocks clear an axial passage of the slip spool. The slip spool further includes axially disposed actuators for axially displacing the slip blocks between the loose encirclement position and an engagement position in which the slip blocks are seated within a slip bowl of the slip spool so that a weight of the suspended tubing string causes the slip blocks to tightly grip the tubing string. The slip spool facilitates positioning and repositioning of the tubing string in the wellbore and can be used for supporting or snubbing a tubing string in a live well bore.

Abstract: A holding member provides for releasably positioning a rotating control head assembly in a subsea housing. The holding member engages an internal formation in the subsea housing to resist movement of the rotating control head assembly relative to the subsea housing. The rotating control head assembly is sealed with the subsea housing when the holding member engages the internal formation. An extendible portion of the holding member assembly extrudes an elastomer between an upper portion and a lower portion of the internal housing to seal the rotating control head assembly with the subsea housing. Pressure relief mechanisms release excess pressure in the subsea housing and a pressure compensation mechanism pressurize bearings in the bearing assembly at a predetermined pressure.

Abstract: A holding member provides for releasably positioning a rotating control head assembly in a subsea housing. The holding member engages an internal formation in the subsea housing to resist movement of the rotating control head assembly relative to the subsea housing. The rotating control head assembly is sealed with the subsea housing when the holding member engages the internal formation. An extendible portion of the holding member assembly extrudes an elastomer between an upper portion and a lower portion of the internal housing to seal the rotating control head assembly with the subsea housing. Pressure relief mechanisms release excess pressure in the subsea housing and a pressure compensation mechanism pressurize bearings in the bearing assembly at a predetermined pressure.

Abstract: A gripping apparatus for supporting a tubular includes a longitudinal opening extending therethrough. A bowl is formed on an inner wall of the housing to provide an incline surface for one or more gripping members. As the gripping members are move down along the incline, the incline causes the gripping members to move radially toward the tubular and contact the tubular. In one embodiment, the housing comprises two body portions coupled together using one or mores hinges. In one aspect, the bowl is formed as a recess in the inner wall of the housing. The hinges of the housing are progressively curved to accommodate the recess bowl, thereby increasing the tubular size handling capacity of the gripping apparatus. In another embodiment, the apparatus may include guide keys that mate with guide slots formed on an outer surface of the gripping members to minimize the rotational movement of the gripping members relative to the housing.

Abstract: An insert bowl, bushing, or spider includes a bowl having a central bore defined by an inner surface having an upper tapered section for engaging slips supporting a work string and a lower section. A wear indicator, such as a groove or substantially horizontal groove, is formed in the inner surface of the bowl and provides a visual indicator of wear to the bowl. A second wear indicator, such as a groove or substantially horizontal groove, may also be formed in the inner surface of the bowl. The inability to visually detect all or a portion of the wear indicator signifies that maximum recommended wear to the bowl has been reached and the bowl should be replaced to avoid damage to the work string.

Abstract: A gripping apparatus for supporting a tubular includes a longitudinal opening extending therethrough. A bowl is formed on an inner wall of the housing to provide an incline surface for one or more gripping members. As the gripping members are move down along the incline, the incline causes the gripping members to move radially toward the tubular and contact the tubular. In one embodiment, the housing comprises two body portions coupled together using one or mores hinges. In one aspect, the bowl is formed as a recess in the inner wall of the housing. The hinges of the housing are progressively curved to accommodate the recess bowl, thereby increasing the tubular size handling capacity of the gripping apparatus. In another embodiment, the apparatus may include guide keys that mate with guide slots formed on an outer surface of the gripping members to minimize the rotational movement of the gripping members relative to the housing.

Abstract: A flow completion system for controlling the flow of fluid from a well bore comprises a tubing spool which includes a central bore that extends axially therethrough and a production outlet which communicates with the central bore. A tubing hanger is supported in the central bore and includes a production bore that extends axially therethrough and a production passageway that communicates between the production bore and the production outlet. A first closure member is positioned in the production bore above the production passageway, and a first metal seal is positioned concentrically between the tubing hanger and the central bore above the production passageway. In addition, a second closure member is positioned in the production bore above the first closure member, and a second metal seal is positioned concentrically between the tubing hanger and the central bore above the first seal.

Abstract: A tubular handling device. The device includes a plurality of slips, and wherein the slips have an arcuate inner face that has a longitudinally disposed slot and a ledge therein. The device further comprises an insert having a shoulder that is configured to fit within the ledge, and wherein the insert is capable of transferring a load from the shoulder to the ledge. In one preferred embodiment, the outer portion of the slips have a taper of greater than 11 degrees and a complementary bowl insert is provided that has a matching taper. A method of handling tubular members on a drilling rig is also disclosed.

Abstract: A flow completion apparatus comprises a wellhead housing installed at an upper end of a well bore and a tubing spool connected over the wellhead housing. The tubing spool includes a central bore extending axially therethrough, a production outlet communicating with the central bore and an annulus passageway communicating with the tubing annulus. A tubing hanger is supported in the central bore and includes a production bore extending axially therethrough and a production passageway communicating between the production bore and the production outlet. The tubing spool comprises a workover passageway extending between the annulus passageway and a portion of the central bore located below the top of the tubing hanger. Furthermore, the tubing hanger comprises an annulus bore extending between the workover passageway and the top of the tubing hanger.

Abstract: A flow completion system for controlling the flow of fluid from a well bore, the flow completion system comprising a tubing spool which includes a central bore that extends axially therethrough and a production outlet which communicates with the central bore; a tubing hanger which is supported in the central bore and which includes a production bore that extends axially therethrough and a production passageway that communicates between the production bore and the production outlet, the tubing hanger supporting a tubing string which extends into the well bore and defines a tubing annulus surrounding the tubing string; a first closure member which is positioned in the production bore above the production passageway; a first annular seal which is positioned between the tubing hanger and the central bore above the production passageway; wherein the first closure member and the first seal comprise a first pressure-containing barrier between the well bore and a surrounding environment; a second closure member which

Abstract: A slip spool for selectively supporting or snubbing a tubing string suspended in a wellbore can be mounted to a wellhead. The slip spool has an axial passage to be aligned with the wellbore and at least two radial passages extending through a side wall of the slip spool and communicating with the axial passage. At least two slip blocks are slidably supported within the respective radial passages. The slip spool further includes actuators for moving the respective slip blocks between an extended position in which they engage a component in the tubing string that provides a weight-bearing shoulder, and a retracted position in which the slip blocks clear the axial passage of the slip spool. The slip spool facilitates live well service operations and eliminates scoring of an exterior surface of the tubing.

Abstract: A clamp for clamping two concentric tubes, typically two concentric tubes in an oil or gas well. The clamp has two axially movable tapered components which can be pulled over one another in an axial direction to provide a contraction of internal diameter which grips the smaller diameter tube. In one embodiment, a spacer is fitted to allow the tapered components to be held apart until the tubes have been correctly positioned. The spacer is then removed, and the tapered components are drawn together to effect the clamping. A hydraulic ram can be provided to separate the tapered components should readjustment be required. In another embodiment, the larger diameter tube is made with a relatively thin wall, so that it can be distorted inwards to grip the smaller tube.

Abstract: The invention relates to a slip type casing hanger assembly, having a hanger body with an annulus, a casing head disposed around casing for supporting and transferring weight of the casing string to the casing head. The slip type casing hanger assembly further includes (a) an adjustable isolation plate for sealing the annulus, further including a lower plate landing on a load shoulder, an upper plate adjoining the annulus, and a spacer separating the lower plate from the upper plates; (b) a plurality of fasteners for securing the spacer to the upper plate and the lower plate; (c) at least two slip segments, each comprising a plurality of teeth for engaging and suspend the casing string, with each slip segment having a top step and bottom step for engaging the hanger body; (d) at least one alignment ring for aligning the slip segments, and (e) locking apparatus for securing the isolation plate against the load shoulder.

Abstract: A rotary slip for supporting a drill string having a plurality of slip segments connected to define an opening for insertion of the drill string, wherein each slip segment comprises a head region, a toe region, and an inner radial surface axially extending between the head and toe regions, and wherein the inner radial surface of each slip segment comprises a circumferential groove. A plurality of axially aligned drill string gripping inserts are attached to each slip segment between the head region and the circumferential groove, wherein each insert comprises a gripping surface for contacting the drill string. A load ring is disposed within the circumferential groove of each slip element, the load ring comprising at least one securing element which is engaged by one of the plurality of axially aligned inserts to secure the load ring within the circumferential groove.

Abstract: A coil tubing hanger system and a method of installing such system is provided. The coil tubing hanger system comprises a body having an axial opening there through. A slip bowl having a base and housing a slip that can be retained in a first position spaced apart from bowl base and a second position proximate the bowl base is fitted within the opening. The slip has inner teeth. Tubing is fitted within the slip and through the bowl while the slip is retained in the first position. The slip is then allowed to drop to the second position such that the slip teeth bite onto the outer surface of the tubing.

Abstract: An oil or gas well slip system is provided having a slip bowl with an interactive contact surface and a slip assembly having a mating interactive contact surface for slidable engagement with the slip bowl interactive contact surface, wherein the slip bowl and the slip assembly are each comprised of a first material. A second material is attached to the interactive contact surface of either the slip bowl or the slip assembly, wherein the second material is compositionally different from the first material to prevent cold welding between the slip bowl and the slip assembly and wherein the second material has little or no tendency to dissolve into the atomic structure of the first material.

Abstract: A coil tubing hanger system and a method of installing such system is provided. The coil tubing hanger system comprises a body having an axial opening there through. A slip bowl having a base and housing a slip that can be retained in a first position spaced apart from bowl base and a second position proximate the bowl base is fitted within the opening. The slip has inner teeth. Tubing is fitted within the slip and through the bowl while the slip is retained in the first position. The slip is then allowed to drop to the second position such that the slip teeth bite onto the outer surface of the tubing.

Abstract: A hanger assembly and a method for supporting a string of tubular members in a wellhead assembly are disclosed wherein the hanger assembly is supported within the wellhead assembly by a single landing shoulder in the wellhead assembly and a seal member is independently, sealingly engaged with a portion of the string of tubular members.

Abstract: The well reference apparatus and method of the present invention includes a reference member preferably permanently installed within the borehole at a preferred depth and orientation in one trip into the well. The reference member provides a permanent reference for the location of all operations, particularly in a multi-lateral well. The assembly of the present invention includes disposing the reference member on the end of a pipe string. An orienting tool such as an MWD collar is disposed in the pipe string above the reference member. This assembly is lowered into the borehole on the pipe string. Once the preferred depth is attained, the MWD is activated to determine the orientation of the reference member. If the reference member is not oriented in the preferred direction, the pipe string is rotated to align the reference member in the preferred direction. This process is repeated for further corrective action and to verify the proper orientation of the reference member.

Abstract: Apparatus for inserting a tubing hanger into a tubing head spool on a live well includes a landing spool and a landing joint that reciprocates through a top end of the landing spool. The landing joint is connected to the tubing hanger. The landing spool is connected to a top flange of a blowout preventer on the live well. The blowout preventer is then opened and the tubing hanger is injected into the tubing head spool. A lifting spool is also provided to permit the tubing hanger to be injected without the use of a service rig. Safety is improved, costs reduced and production is facilitated because the well does not have to be killed.

Abstract: A coiled tubing hanger assembly for supporting coiled tubing in a well including, as a first element, a mechanically-assisted slip assembly characterized by multiple slip segments inserted in a tapered slip bowl located in the midsection of a coiled tubing head. The conical slips are constrained to move in concert in the tapered throat of the tubing head midsection by means of a slip retainer ring and rest on a rack cylinder slidably positioned in the bore of the midsection beneath the slips. The rack cylinder is typically fitted with lands and grooves that engage a pinion gear attached to a slip-operating mechanism to facilitate manually raising and lowering the rack cylinder and the slips together, causing the slip teeth to selectively engage and disengage the segment of coiled tubing extending through the slips and the bore of the rack cylinder, into the well.