Abstract: An electric cable with spirally wrapped wires and wire-retaining strips thereon. The cable includes an insulated electrical conductor, an extruded semiconductive insulation shield overlying the insulated electrical conductor, a plurality of strips extruded and fused onto the insulation shield, and a plurality of wires wrapped around the insulation shield and the strips with sufficient tension to partially embed them into the strips to retain them therein and resist slippage. This arrangement also permits the selection of a first material having predetermined properties for the insulation shield and a second material for the strips having different properties from the first material composing the insulation shield. In one embodiment, the material selected for the strips has a higher softening or melting point than the softening or melting point of the material selected for the insulation shield.

Abstract: Forming metal shield for cable core in which a metal tape is moved along a passline over a concave forming surface which tapers in a downstream direction. A convex rotating roller lying parallel to an adjacent region of the forming surface urges the tape against the concave surface to form the tape into a laterally curved shape. The tape then moves along the concave surface and through an overlapping die to complete the shape of the shield with the tape wrapped around the core with overlapped edges.

Abstract: In a method of applying a jacket to a metal shield of a cable, the jacket comprises a polyolefin having a modifier provided by a carboxylic acid or its anhydride. As the jacket extrudate passes onto the shield, air pressure is lowered at the surface of the shield to provide intimate overall contact between jacket and shield. Heating, additional to that provided by the extrudate, is employed to raise the outside bonding temperature of the shield up to at least the bonding temperature of the modifier so as to provide a bond between the jacket and the shield.

Abstract: A coaxial electric cable having a significant reduction in weight for equivalent electrical properties provided by wide spacing of braided or served shielding wires under metal foil, metal-laminated, or conductive tape shielding in a porous expanded polytetrafluoroethylene-insulated cable.

Abstract: An armoured electric cable having integral tensile members to provide additional tensile strength. The tensile members are embedded in an inner PVC jacket which securely grips the central insulated conductors over which it is extruded. The jacket is, in turn, securely gripped by an armour cover formed of a steel strip which is wound helically around the jacket and bites into longitudinal ridges on the jacket. The armour coating has an undulating shape and is covered by an outer PVC jacket which is extruded over it. Thus, in the vertical position much of the weight of the insulated conductors, inner and outer PVC jackets and armour coating can be supported by the tensile members without producing dangerous longitudinal slippage or creepage between them.

Abstract: A cable which may be used in buildings in concealed areas such as in plenums or in riser shafts includes a core (22) which includes at least one transmission medium which is enclosed in a non-halogenated plastic material. The core is enclosed with a jacket (28) which also is made of a non-halogenated plastic material. The non-halogenated material which encloses the transmission medium and the jacket is a plastic material selected from the group consisting of a filled polyolefin, a polyetherimide and a silicone-polyimide copolymer, and blend compositions of a polyetherimide and a silicone-polyimide copolymer. Interposed between the core and the jacket is a thermal barrier which includes a plastic film which is selected from the group consisting of a polyetherimide, a silicone-polyimide copolymer, a polyimide, and blend compositions of a polyetherimide and a silicone-polyimide copolymer.

Abstract: A high temperature and radiation resistant all polyimide insulated coaxial cable and process of manufacture. Perforated polyimide tape wrapping yields low dielectric constant cable.

Abstract: Multi-conductor high voltage cable, in particular a three-conductor cable, each conductor having an extruded polyolefin conductor insulation, said cable further comprising an extruded polyolefin belt insulation surrounding all insulated conductors and an electrically conducting sheath, surrounding the belt insulation. According to the present invention the conductor insulation of each conductor is surrounded by at least one tape or layer of material comprising cells or cavities and/or at least one tape or layer of material comprising cells or cavities is applied between the belt insulation and all insulated conductors. Preferably said tape or layer is formed by swelling tape.

Abstract: A yieldably extensible, self-retracting cable comprises a flexible center conductor surrounded by a primary dielectric material with a flexible wire shield exterior thereof and a thermoplastic or thermosetting elastomeric outer jacket formed permanently in a helical shape. The primary dielectric insulation comprises materials such as polymeric fluorocarbon or irradiated polyethylene having an exceptionally low dielectric constant. The low dielectric constant is maintained despite the permanently coiled configuration of the cable by ensuring that the plasticizing or curing temperature of the jacket is less than the melting or other degradation temperature of the dielectric material, and by utilizing unbraided wire shielding comprising a pair of concentric layers of wire wound helically in mutually-opposite directions to avoid mechanical injury of the dielectric material.

Abstract: A cable shielding tape is produced by laminating a single layer of an insulating material film which may be plastic to a conducting layer which may be of metallic foil with the conducting layer offset laterally with respect to said insulating layer, leaving an overhanging portion of the insulating layer along one edge of the tape and a similar overhanging portion of the conducting layer along the opposite edge of the tape. This overhanging portion is then folded over the edge of the insulating layer and bonded to the opposite surface thereof. In an alternative arrangement the conducting layer and insulating layer are coterminous at the opposite edge and both are folded back with the conducting layer outermost.

Abstract: An improved tether having a central strength member comprised of layers of synthetic fibers surrounded by a thin weatherproof plastic barrier. A current carrying metallic braid surrounds the weatherproof barrier and in a portion of the tether is of a higher strength and denser weave copper than in other areas. An outer protective jacket surrounds the metallic braid and one or more windows are formed by removing a short longitudinal section of the outer jacket above an area of the tether which has the high density metallic braid. The weatherproof barrier, at least in the area where windows are formed, is heat sealed to form a seamless barrier. A relatively soft copper wire is wound around the metallic braid in the window area so as to transfer lightning induced currents in the metallic braid of the tether to a grounding system.

Abstract: The invention relates to a hydroexpansible composite material, the method of preparing same and a composition for implementing this method, as well as to the uses thereof. The composite material includes a solid flat support having, on at least one of its faces, a coating with a high proportion of a hydroexpansible polymer powder fixed to the support by means of a hydrosoluble binder, the coating being essentially formed of:95 to 55% by weight of hydroexpansible polymer powder;5 to 23% by weight of hydrosoluble binder; and0 to 22% by weight of surfactant.This hydroexpansible material may advantageously be used in medicine, surgery agriculture and especially as sealing agent in cables, particularly electric cables.FIG. 2 shows how, in a cable, this material (11, 13) forms a sealing ring (13) about the point of infiltration of the water, thus preventing its longitudinal propagation.

Abstract: A cable, which has a cable core surrounded by a band which has been provided with tensile elements, has an improvement with the tensile elements being wound on the band to extend obliquely to the longitudinal edges of the band and to the axis of the cable.

Abstract: The invention relates to a flame-resistant electric line having a conductor (1) which is surrounded by an insulation (2) over which there is a shielding (3). A ribbon (4) consisting of a glass cloth provided with a metal layer on one side is wound in overlapping manner over the shielding (3). The metal layer is on the outside in the line. The width (B) of the overlap is between 7% and 35% of the width of the ribbon (4). A sheathing (5) of insulating material is arranged over the ribbon (4).

Abstract: An electrical cable with a core comprising an electrical conductor surrounded by insulation and with both a screen of wires in open helix configuration on the core and at least one other wire extending longitudinally of the core and electrically contacting the wires of the screen. An insulating sheath surrounds the screen and may itself embed the wires or it may surround a layer of extruded material which at least partially embeds the wires. The material of the layer may be insulating or semi-conductive. Also, a process for manufacturing such cable.

Abstract: A flexible thermosensitive wire which comprises a core strand, a pair of electrodes one of which is spirally wound around the core strand, a thermosensitive polymer layer formed between the paired electrodes, a barrier layer for a dry-cleaning solvent formed around the thermosensitive polymer layer having the other electrode spirally wound therearound, and an outermost moisture-permeable layer. The wire is adapted for use in electric warming devices in which because of the quick moisture release of the wire, a normal thermosensitive characteristic is quickly shown in practical applications. The electric warming devices can be dry cleaned without deterioration of the wire.

Abstract: A high voltage mass impregnated power cable to be used on land and in shallow waters by including in the cable construction a pressure body having a number of pressure tapes applied in several layers on a bedding between the metal sheath and the tapes. The pressure tapes have good elastic properties and may consist of high quality metal or a strong synthetic material and are applied with a short lay length. The pressure body maintains under all load conditions including no-load, an internal pressure on the cable insulation above atmospheric pressure and high enough to prevent creation of voids in the insulation.

Abstract: A lead sheathed power cable especially useful for powering electric submersible pumps in brine wells. The cable is easy to grip and support and resists damage during flexing and chemical attack. The cable comprises at least one power conduit, vulcanized filler material enclosing the power conduit, a lead tube enclosing the filler material, a spacer assembly enclosing the tube, and an outer armor sheath. The armor sheath has a helically grooved inner surface which is interfitted with a conforming helically grooved outer surface on the malleable tube. The outer surface on the tube is helically grooved during initial heating of the cable, which vulcanizes and thermally outwardly expands the filler material and outwardly expands the tube so that the groove on the armor sheath is impressed into the tube.

Abstract: A highly flexible, shielded electrical cable having exceptional pliability and limpness is provided for connection to devices such as hand-held medical instruments to minimize the resistance to movement of such devices imposed by such cable. The normal stiffness of shielded cables caused by a braided wire shield is minimized by eliminating the frictional resistance to relative movement between the shield and the dielectric covering of the conductor assembly inside the shield. This is accomplished by loosely braiding the shield around the dielectric covering so as to impose no transversely inward force on the dielectric covering. Preferably, a clearance is formed between the shield and the dielectric covering, and the density of the braided shield is maximized to render it self-supporting. The outer dielectric jacket of the cable likewise loosely encircles the braided shield to eliminate frictional resistance to relative movement between the shield and jacket.

Abstract: A shielded electrical cable includes a central conductor wire, a dielectric core over the conductor wire, a metallic foil shielding tape over the dielectric core and an insulated outer jacket over the shielding tape. The shielding tape is wrapped on the dielectric core so that one edge portion of the tape overlaps the opposite edge portion thereof, and it includes a metallic layer and a waterproof adhesive layer on the inner side of the metallic layer. The adhesive layer extends over only preselected portions of the inner side of the metallic layer in the overlapping edge portion of the tape so that a plurality of spaced contact pads are provided on the inner side of the tape wherein the metallic layer is exposed. The adhesive layer bonds and seals the overlapping edge portions of the tape together, and metal-to-metal contact is effected between the inner and outer sides of the metallic layer in the contact pads to reduce radiation leakage between the overlapping edge portions of the tape.

Abstract: A flexible heating wire includes a first conductive body, and a second conductive body, a thermally fusible electrically insulative body arranged such that the first and second conductive bodies will be brought into electric contact with each other when the thermally fusible electrically insulative body is thermally fused. Further provided is a third conductive body and a heating body having a positive temperature coefficient and held in electric contact with at least one of the first and second conductive bodies and the third conductive body. The flexible heating wire is capable of self-controlling the temperature of the heated heating body. The flexible heating wire can detect the danger of localized overheating, abnormal overheating, or the generation of an arc which is caused when the heating wire is subjected to external oppression, bending, or twisting, or when the heating wire is heated by an external source, or when a conductive material has been mixed in the PTC heating body.

Abstract: A new jacketing construction for use with coaxial cables provides an improved level of crush and impact resistance. The jacketing construction comprises a plurality of circumferentially spaced tubes each having a nonsymmetrical cross-sectional geometry such that under load, a portion of any radially transmitted force will be dissipated.

Abstract: A limited bend transmission cable for coaxial microwave cables which also has controlled movement under torque. A coaxial microwave transmission line of choice is covered by successive layers of helically-wound armor sheath, hard wire located in the groove of the sheath to aid in control of bend of the cable, a hard wire or braid, insulation, and strain relief boot.

Abstract: A multi-layered adhesive composition particularly suited for adhesion between metallic substrates and vinyl chloride polymer resins particularly highly plasticized vinyl chloride polymer resins comprising a metal adherent layer, an intermediate layer and a vinyl chloride polymer adherent layer.

Abstract: A bonded sheath cable is disclosed of the type having a metallic shield wrapped around a cable core so as to form a longitudinal seam. A jelly-like lubricant overlays the metallic shield seam area and serves to decouple the bond between the metallic shield and an outer plastic jacket. The lubricant allows for relative movement between the longitudinal ends of the metallic shield and the overlying jacket layer without damaging the jacket layer if the bond between the overlapping ends of the metallic shield is broken and the cable twisted during installation or in some other manner.

Abstract: An electrically-conductive sheet-form laminate is disclosed and a power cable made thereof. The laminate has a resistivity of no more than about 10.sup.6 ohm-centimeters across the thickness dimension thereof. The sheet-form laminate comprises an electrically-conductive non-metallic layer, an electrically-conductive metal foil layer in juxtaposition thereto, and a discontinuous but electrically non-conductive bonding layer therebetween. The electrically-conductive non-metallic layer is constituted by a particulate conductive material-filled polymeric resin; and the electrically non-conductive bonding layer comprises a cured polymeric substance, preferably a polyurethane-based adhesive.

Abstract: A coaxial cable assembly including a coil supported braid structure is disclosed. The cable exhibits excellent mechanical strength while preserving the desirable features of flexibility and ease of installation.

Abstract: In a water impervious rubber or plastic insulated power cable of the invention having a water impervious layer of a laminated tape comprising a metal foil and an electrically conductive plastic film formed directly around a cable core or through another coating layer, a hold tape layer having an excellent expanding property to follow a heat cycle of the power cable is formed on the water impervious layer.

Abstract: A corrosion-resistant electric cable has a metallic conductor, a polymeric insulating jacket surrounding the metallic conductor, and a corrosion-inhibiting powder comprised of a hydrophobic material disposed between the metallic conductor and the insulating jacket. The corrosion-inhibiting powder may be comprised of a mixture of a hydrophobic fumed silica powder and a hydrophobic polyethylene powder.

Abstract: The cable shielding tape of this invention comprises a metal foil layer and a polymer supporting layer fusibly bonded directly to the aluminum foil layer and serving to structurally reinforce the foil layer. The polymer supporting layer comprises a polymer blend of a polyolefin component and an elastomeric component.

Abstract: A high voltage power cable assembly for applying rectangular high voltage pulses to an X-ray tube of an X-ray diagnostic apparatus, including two conducting lines formed of a plurality of stranded or twisted wires covered with insulating layers, two conductors including a plurality of stranded or twisted wires arranged in opposition to a contact point of the conduct lines, the conductors having opposite ends connected to each other, a semi-conductive layer enclosing the conducting lines and the conductors, an insulating layer covering the semi-conductive layer, a shield layer covering the insulating layer, and a sheath wrapping the shield layer.

Abstract: A gas-tight and moisture-tight, mechanically strong signal transmission cable having a cable core and a cable sheath which comprises a metal tape folded around the core and having a minimum thickness of 100 .mu.m, a layer of polyethylene adhering to the tape, a layer of polyamide-11 or polyamide-12, an armoring of reinforcing wires or tapes, and a synthetic resin outer sheath.

Abstract: An ignition cable in which a thin tape or film of ethylene terephthalate is wrapped tightly around an inner layer of rubber insulation, coaxial with the core and inside the outer insulating jacket.

Abstract: An improved electrical cable construction is provided wherein the metallic screen is coated with a protective coating which comprises a layer of a polymer selected for its properties of high flexural modulus, high tensile strength and high melting point and an adhesive layer comprising a random, block or graft copolymer of an olefin and a polymerizable, ethylenically unsaturated carboxylic acid, acid anhydride or derivative. Optionally, the adhesive layer may comprise a blend of the copolymer and a polyolefin.

Abstract: A cable having a composite shield and armour sheath design is disclosed. The cable comprises a cable core, a sheath of corrugated laminated tape surrounding the cable core and formed by bonding a plastic coated aluminum tape to a wider steel tape with one edge of the aluminum tape registering with one edge of the steel tape, and an outer jacket of polyethylene overlying the sheath of corrugated laminated tape. The uncovered portion of the steel tape overlaps the registering edges of the laminated tape, to form a uniform unwelded overlap.

Abstract: A bonded ASP cable includes a multiconductor core which is filled with a waterproofing material. The core is enclosed by a plastic layer (28) which is flooded with a waterproofing material. Wrapped longitudinally about the plastic layer is a corrugated inner shield (31) having a longitudinal seam (35) and having an outer surface covered with a waterproofing material. The inner shield is enclosed by a corrugated outer shield (36) which has an overlapped longitudinal seam (38) and which has an outer surface coated with a layer of an adhesive material. As the outer shield is being formed, a sealant material is introduced into engagement with the inner shield in the vicinity of the longitudinal edge portions of the outer shield. Then as the longitudinal edge portions of the outer shield are overlapped and engaged with each other, the sealant material is caused to flow into cavities between the two shields adjacent to the seam of the outer shield to form a gasket (66).

Abstract: A low-tack, non-cell-filling filling medium for telecommunication cables comprises 70-98% liquid base, 1-15% of a block copolymer and 1-15% of a dispersed phase former. The base may consist of a hydrocarbon or hydrocarbon mixture whose molecules are substantially incapable of diffusing into polyethylene, polypropylene or (with or without wax) other cellular insulating material at temperatures of up to 80.degree. C. or it may be a mixture of a mineral oil with a hydrocarbon or hydrocarbons satisfying the foregoing condition and also being soluble in the oil and having a low enough (number average) molecular weight to reduce significantly the osmotic pressure of the medium. The block copolymer includes at least one block tending to confer solubility in the base and at least one block tending to inhibit such solubility, so as to have a strong tendency to form a gel with the base.

Abstract: A relatively small pair size cable (20) comprising at least one conductor (22) which is insulated with polyvinyl chloride plastic material is provided with a flame retardant, smoke suppressive sheath system (30). The sheath system has a relatively low thermal conductivity and provides a predetermined delay prior to the thermal decomposition of the conductor insulation. It includes a layer (31) of an impregnated woven glass material which has an air permeability that is sufficiently low to minimize gaseous flow through the layer of woven glass material and to delay heat transfer to the core for a predetermined time. The woven glass layer is wrapped about the core to have a longitudinal overlapped seam and is enclosed by an outer jacket (40) of a fluoropolymer plastic material which is extruded about the woven layer.

Abstract: Methods and apparatus are provided for controlling the quantity and distribution of a waterproofing material (26) on an advancing strip (76) of plastic material which is wrapped subsequently about an advancing cable core (22) to form a core wrap. When the plastic strip is wrapped about the core, which has been filled with the same waterproofing material, the waterproofing material on the strip fills any spaces between the strip and the core, between the strip and an inner metallic shield (31) and a longitudinal overlapped seam of the core wrap. In another cable structure, a controlled amount of waterproofing material is disposed along a longitudinal edge portion of the advancing strip of plastic material to insure a sealed seam when the strip is wrapped about the core.

Abstract: A high voltage coaxial cable wherein a corona-free configuration is produced by applying a room temperature-curable silicone elastomeric material under pressure to the outer surface of the cable braid so that the material is forced between the voids of the braid and adheres to the primary insulation material at the insulation/braid interface.

Abstract: A flexible heating wire includes a first conductive body, a second conductive body, a thermally fusible electrically insulative body which are arranged such that the first and second conductive bodies will be brought into electric contact with each other when the thermally fusible electrically insulative body is thermally fused, a third conductive body, and a heating body having a positive temperature coefficient and held in electric contact with at least one of the first and second conductive bodies and the third conductive body. The flexible heating wire is capable of self-controlling the temperature of the heated heating body. The flexible heating wire can detect the danger of localized overheating, abnormal overheating, or the generation of an arc which is caused when the heating wire is subjected to external oppression, bending, or twisting, or when the heating wire is heated by an external source, or when a conductive material has been mixed in the PTC heating body.

Abstract: The present invention is a moisture impervious electrical power cable and conduit system. The conduit comprises a moisture impervious, electrically conducting inner layer, which acts as a concentric neutral for the cable, and an outer layer of an electrically insulating or semiconductive polymeric material. The cable, which comprises an insulated central core of electrically conductive material surrounded with a semiconductive polymeric material, is placed longitudinally inside the conduit and is in sufficient electrical contact with the inner layer to allow it to act as a concentric neutral. The cable in conduit article of this invention may then be placed in the ground and should the cable fail, said cable may be withdrawn from the conduit and a new cable drawn through the moisture impervious conduit, thereby eliminating the necessity of disinterring or replacing the entire electrical power line system.

Abstract: A bonded ASP cable includes a multiconductor core which is filled with a waterproofing material. The core is enclosed by a plastic layer (28) which is flooded with a waterproofing material. Wrapped longitudinally about the plastic layer is a corrugated inner shield (31) having a longitudinal seam (35) and having an outer surface covered with a waterproofing material. The inner shield is enclosed by a corrugated outer shield (36) which has an overlapped longitudinal seam (38) and which has an outer surface coated with a layer of an adhesive material. As the outer shield is being formed, a sealant material is introduced into engagement with the inner shield in the vicinity of the longitudinal edge portions of the outer shield. Then as the longitudinal edge portions of the outer shield are overlapped and engaged with each other, the sealant material is caused to flow into cavities between the two shields adjacent to the seam of the outer shield to form a gasket (66).

Abstract: A bonded ASP cable includes a multiconductor core which is filled with a waterproofing material. The core is enclosed by a plastic layer (28) which is flooded with a waterproofing material. Wrapped longitudinally about the plastic layer is a corrugated inner shield (31) having a longitudinal seam (35) and having an outer surface covered with a waterproofing material. The inner shield is enclosed by a corrugated outer shield (36) which has an overlapped longitudinal seam (38) and which has an outer surface coated with a layer of an adhesive material. As the outer shield is being formed, a sealant material is introduced into engagement with the inner shield in the vicinity of the longitudinal edge portions of the outer shield. Then as the longitudinal edge portions of the outer shield are overlapped and engaged with each other, the sealant material is caused to flow into cavities between the two shields adjacent to the seam of the outer shield to form a gasket (66).

Abstract: A multi-conductor cable including a plurality of miniature coaxial conductor pairs, each including an inner conductor supported by a very thin tubular layer of solid, relatively stiff dielectic material, surrounded by a much thicker wrapping of dielectric tape having a lower dielectric constant than that of the tubular layer. An outer conductor of multiple strands of wire is helically laid about the dielectric tape wrapping. The tubular layer provides mechanical support for each inner conductor, protecting against breakage due to bending of the individual conductor strands, without significantly increasing either the capacitance or diameter of the coaxial conductor pairs.

Abstract: A cable is described which has improved flame/fire and oil/abrasion resistant properties. The cable is halogen free since the conductor insulation and all sheaths are of the self-extinguishing type. A metal screen braided at an angle between 35.degree. and 45.degree. formed between the individual wires and a plane at right angles to the cable axis over a vulcanized filler sheath provides protection of the cable conductors during fires. Outermost there is placed a thin oil and abrasion resistant extruded layer of nylon.

Abstract: A cable construction having a cable core of elements saturated with a filling material and surrounded by a barrier film which is surrounded by an outer sheath characterized by the inner surface of the barrier film having sub-areas containing an adhesive material with the remaining sub-areas being free of the adhesive layer. In one embodiment, an armored layer is interposed between the barrier film and the cable core and an outer adhesive layer is interposed between the barrier film and the outer sheath.

Abstract: An improved power cable for a heating system that utilizes the skin effect of alternating current, and a method and apparatus for joining lengths of the improved cable. In one embodiment, the cable includes a stranded copper conductor (20) surrounded by a semiconductive layer (22) formed by carbonized tetrafluoroethylene (TFE) tape which is surrounded by a primary insulation layer (24) formed by pressure extruded, perfluoroalkoxy resin (PFA), the thickness of which is determined by an equation that considers the eccentric positioning the power cable in a heat tube (14). In a second embodiment, the cable comprises a central conductor (30) surrounded by a semiconductive layer (32), followed by a primary insulation layer (34) formed by pressure extruded PFA. A shield layer (36) formed by a layer of semiconductor material (38) and several helically wrapped drain wires (40) surrounds the primary insulation layer. A protective PFA jacket (42) is pressure extruded over the shield layer.

Abstract: There are disclosed a cross-linked polyethylene insulated power cable with improved electric breakdown strength having a conductor covered with a cross-linked polyethylene insulating layer having a density of 0.918 g/cm.sup.3 or more, a crystal thickness of 76 .ANG. or more, and a gel fraction of 60% or more; and a method for manufacturing such a power cable.

Abstract: An improved cable having a metallic inner conductor, a dielectric material surrounding the inner conductor and a metallic outer conductor or sheath comprises corrosion inhibiting adhesive disposed at the interface between at least one of the metallic conductors and the dielectric. The adhesive composition comprises a polyfunctional silane compound reacted with the metallic surface of the conductor and providing corrosion resistance thereto while also promoting bonding between the conductor and the dielectric.