Abstract: Polyamide coating compositions that demonstrate strength and toughness, flame and corrosion resistance and resistance to hydrolysis and thermal degradation at coating thicknesses of less than or equal to 0.25 mm or 0.15 mm are provided. Such coating compositions are extremely useful for coating wires or cables that are housed in automotive electrical harnesses.

Abstract: A pulsed voltage surge resistant magnet wire comprising a conductor, a continuous and concentric and flexible uniform coat of base insulation material superimposed on the conductor. An essentially continuous and concentric and uniform pulsed voltage surge shield overlaying the coat of base insulation material. The shield has therein an effective amount of a particulate material. The shield is superimposed on the coat of base insulation material, and has a continuous and concentric and flexible and uniform top coat of insulation material superimposed thereon.

Abstract: A heat-shrinkable electromagnetic interference (EMI) shielding jacket sheathable over a generally elongate object of a given outer diameter extent. The jacket is formed of a tubular outer member of an indefinite length and an expanded inner diameter which is greater than the outer diameter of the object, an electrically-conductive inner member received coaxially within the outer member and extending coextensive therewith, and a generally continuous, thermoplastic interlayer interposed between the outer and inner members and extending coextensive therewith. The interlayer bonds the inner member to the outer member along substantially the entire length thereof for consolidating the jacket into an integral structure. The outer member, in turn, is heat-shrinkable to a recovered, i.e., contracted inner diameter smaller than the expanded inner diameter for substantially conforming the jacket to the outer diametric extent of the object.

Abstract: An insulating tape or sheet comprising a polyester film layer and a polyolefin adhesive layer having a flexural modulus of 500-20000 kgf/cm.sup.2. The insulating tape or sheet of the present invention can provide an insulated wire having superior buckling resistance and is very low in cost.

Abstract: A coaxial cable has an inner conductor coated with a first dielectric material and which is surrounded and encased in a second dielectric material having a lower dielectric constant than the first material. The layer formed by the second dielectric material is surrounded by a layer of insulating material having a higher dielectric constant than that of the second material which preferably is in the form of a helically wound tape which is adhesively bonded or heat sealed over the second material. An outer conductor surrounds the layer of insulating material, and the entire assembly is encased in an outer jacket of insulating material.

Abstract: Insulated electrical cables which are suitable for use in gasoline fuel tanks comprise a stranded conductor which is blocked by a polysulfide and is covered by polyamide insulation.

Abstract: A conductive wire coated with an improved electrical insulation and methods for the preparation of same. The methods involve coating a conductive wire with an insulating material that comprises a curable acrylate-modified aminoamide resin. The insulated conductive wires possess highly desirable properties, including, for example, desirable dielectric strength, heat-resistance, flexibility, mechanical properties and/or uniformity.

Abstract: An insulated electrical wire coated with a polyamide-imide insulating material which is a copolymer of anhydrotrimellitic acid, aliphatic and aromatic dicarboxylic acids and a diisocyanate, with a molar ratio of the acids to the diisocyanate of from about 0.9:1.0 to about 1.1:1.0 and optionally further containing from about 1 part wt. to about 30 parts wt. of an epoxy resin per each 100 parts of the copolymer. Optionally the aforementioned insulation can be an interior, first coating, coated by a second coating of a polyamide, polyamide-imide, and when the first coat does not contain an epoxy, then a polyimide.

Abstract: A high speed signal transmission cable including spaced, parallel conductors and an insulation layer comprising blown micro fiber web surrounding the conductors, preferably further including a layer of another dielectric material surrounding the microfiber material.

Abstract: A flexible, tough electrical insulation is described for use in electric motors, generators, hermetic motors, transformers, and other electrical devices. The insulation described herein includes a layer of a cyclohexylene dimethylene terephthalate polymer (PCT), or one or more copolymers thereof. The PCT layer can be used in a film or in a nonwoven mat form, by itself, or alternatively, as a component of a laminate. The insulation can take the form of an insulating tape, an insulating sheet, an electric motor slot liner, motor wedges, or as some other die-cut insulating component. The insulation and products protected by the insulation can be used in a broad range of service application temperatures.

Abstract: A varnish-coated electric wire includes cured coatings of polybenzimidazole. The polybenzimidazole coatings are cured utilizing a polymerization initiator. The varnish-coated electric wire has a high heat-resistance.

Abstract: An insulated wire having a conductor coated with insulating material wherein a light absorbing layer is provided between the conductor and the insulating material, thereby an insulating coating can be easily peeled off by means of laser.

Abstract: A heat-resistant coated electrically conductive wire, comprising an electrically conductive wire coated with an insulating coating. The insulating coating is obtained by forming a coating of a thermoplastic resin containing aromatic rings or complex rings on the electrically conductive wire, and then by subjecting the insulating coating to irradiation with an accelerated ion beam having an energy at least 0.1 MeV, thereby cross-linking the resin.As the thermoplastic resins, polyetherimide, polysulfone, polyamide, polyallylate, polycarbonate, polyphenylene oxide, and the like can be used.

Abstract: Disclosed are an insulation film covered bonding wire comprising a conductive metal core wire the circumference of which is coated with an insulation film of an at least one type composed of polymer resin materials selected from a group of aromatic polyesters, polyimides, polyether-ether ketones, polyamides, polysulfones, and liquid crystal polymers, wherein no crack is developed to the insulation film when an impact force of 1 cm.g is applied to the coated wire by a drop weight, a method of manufacturing the bonding wire, and a semiconductor device using the same.

Abstract: A self-bonding insulated wire and a coil formed therefrom are disclosed, which wire comprising a first fusion-bonding film comprising a polyhydroxyether resin having a glass transition temperature of not lower than 90.degree. C. provided on an insulating film on a conductor; and a second fusion-bonding film comprising a polyamide copolymer resin having a melting point of from 50.degree. to 150.degree. C. provided further thereon, the second fusion-bonding film comprising the polyamide copolymer resin making up from 5% to 40% by film thickness of the entire fusion bonding films.

Abstract: An insulated conductor having improved arc propagation resistant properties. The insulation consists of a first layer of a composite tape of polyimide between two layers of polytetrafluoroethylene. The second overlaying tape layer is unsintered polytetrafluoroethylene. Further disclosed is a process for manufacturing a sintered wire product having a tin plated electrical conductor.

Abstract: An insulated wire comprising a conductor coated and baked thereon with an insulating lacquer, the insulating lacquer comprising (a) 100 parts by weight of a polyamideimide resin having a molecular weight corresponding to a reduced specific viscosity of from 0.1 to 1.0, and (b) 75 to 400 parts by weight of a stabilized polyisocyanate compound derived from diphenylmethane-diisocyanate.

Abstract: An elongate body insulated by means of an insulating covering, said covering being constituted by a tape (2) made of synthetic material taped around said body (1) and covered in a layer of varnish (11) made of synthetic material, the body being characterized in that the taping is such that there exists a groove (4) between the free edge (5) of any portion of a turn (3) that is not covered by the following turns and the uncovered surface (6) of the preceding turn, the width of said groove (4) lying substantially in the range 0% to 5% of the width of said tape (2) and being strictly greater than zero.

Abstract: Copper wire insulated with a certain copolyamide sheath is stable to high temperatures and is resistant to water crazing, cracking and loss of coating.

Abstract: A communications cable (20) includes water blocking provisions which are microbial resistant. The water blocking provisions include a microbial resistant water blocking member (35) comprising a laminate which includes two tapes (37--37) with a superabsorbent powder (40) therebetween. Advantageously, the superabsorbent powder on contact with moisture swells to block further intrusion of moisture and to prevent its movement longitudinally within the cable. The tapes of the laminate may be non-cellulosic such as for example a spunbonded polyester material which has suitable tensile strength and which has a relatively high porosity and further which prevents the growth of fungus. An adhesive system (42) included in the laminate is sufficient to hold together the tapes and the powder without inhibiting swelling of the powder on contact with water.

Abstract: A tape-formed or sheet-formed insulating material for use in windings and coils of electrical machines includes an insulating layer in the form of a homogeneous film of an organic polymer or in the form of a felt of a paper of fibres of an organic polymer and a protective layer coated on at least one side of the insulating layer which protects the insulating layer against degradation caused by corona. The protective layer comprises an organic polymer containing at least 10 percent by volume of a powdered filler in the form of chromium oxide, iron oxide or a mixture of chromium oxide and iron oxide. The filler preferably has an intrinsic resistivity of 10.sup.4 -10.sup.8 ohm m. The thickness of the protective layer and the total thickness of the protective layer, respectively, are preferably smaller than the thickness of the insulating layer and the resistivity of the protective layer is preferably in excess of 10.sup.10 ohm m.

Abstract: A communications cable (20) includes water blocking provisions which are microbial resistant. The water blocking provisions include a microbial resistant water blocking member (35) comprising a laminate which includes two tapes (37--37) with a superabsorbent powder (40) therebetween. Advantageously, the superabsorbent powder on contact with moisture swells to block further intrusion of moisture and to prevent its movement longitudinally within the cable. The tapes of the laminate may be non-cellulosic such as for example a spunbonded polyester material which has suitable tensile strength and which has a relatively high porosity and further which prevents the growth of fungus. An adhesive system (42) included in the laminate is sufficient to hold together the tapes and the powder without inhibiting swelling of the powder on contact with water.

Abstract: An electrical conductor is provided with an electrical insulation (11) surrounding the conductor (10) and a surrounding protective layer (12) which protects the insulation against degradation caused by corona. The protective layer consists of an organic polymer containing at least 10 percent by volume of a powdered filler in the form of chromium oxide, iron oxide, or a mixture of chromium oxide and iron oxide. The filler preferably has an intrinsic resistivity of 10.sup.4 -10.sup.8 ohm m. The thickness of the protective layer is preferably smaller than the thickness of the underlying insulation (11) and its resistivity preferably exceeds 10.sup.10 ohm m. The conductor is used, among other things, in windings and coils for electrical machines.

Abstract: A magnet wire enamel based on polyamide resins is disclosed in which the molecular weight of the polyamide resin is reduced through an equilibration reaction with a solvolytic agent and a titanate catalyst. Also disclosed is a method of applying said enamel to a magnet wire substrate and the resulting enameled magnet wire.

Abstract: The present invention is for a 180.degree. C. class heat activated magnet wire bondcoat comprising the invention product of(a) ##STR1## (b) R--CHO wherein R is an aliphatic moiety (c) R'--OH wherein R' is an aromatic moietyand the resulting composition has repeating units of the formula ##STR2## Additionally disclosed are methods for making said bondcoat and magnet wire coated with said bondcoat.

Abstract: Disclosed is a water-cooled winding for an electromagnetic stirrer, which comprises a coil including a plurality of wound flat type wires having a wire-insulating turn insulation, and a porous polyamide fiber having an air permeation rate not higher than 25 seconds/100 cm.sup.3 of air covering the periphery of the coil, which is impregnated with an epoxy resin composition. In this water-cooled winding, the polyamide fiber is sufficiently impregnated with the epoxy resin composition and this epoxy resin composition is cured stably and assuredly. Accordingly, the mechanical rigidity of the winding is sufficiently high, and the water resistance of the winding is highly improved and is maintained for a long time, with the result that the life of the winding is greatly prolonged.

Abstract: A magnet wire enamel based on polyamide resins is disclosed in which the molecular weight of the polyamide resin is reduced through an equilibration reaction with a solvolytic agent and a titanate catalyst. Also disclosed is a method of applying said enamel to a magnet wire substrate and the resulting enameled magnet wire.

Abstract: An electric cable having at least one conductor and at least one covering therefor obtained from the polymerization of a silanic monomer of a compound comprising a non-cross-linked base-polymer and a polymerizable silanic monomer present prior to polymerization in a quantity not less than 5 parts by weight with respect to 100 parts by weight of the base-polymer. Thepolymerization of the silanic monomer units forms a polymeric mesh which is closely interconnected and thoroughly compenetrated into the non-cross-linked base-polymer. In one embodiment the polymeric mesh may be grafted onto the base-polymer through the addition of an organic peroxide. Thus, there is provided an electric cable for use as building wires wherein the conductor covering is not cross-linked but is heat resistant to temperatures above the deformation temperature of the base-polymer.

Abstract: A cathode ray tube has a thin flexible circuit (48) comprising one or more films of polyimide with a plurality of conductive tracks deposited directly thereon for establishing electrical connection between a multi-pin lead through (45) passing through the wall of the tube's envelope (31) and terminals of electrically operable components within the envelope, e.g. electron gun (35) and beam-deflection electrodes (36,39 and 40). A number of track-carrying films may be stacked together to form a laminate structure. Such a flexible circuit avoids outgassing problems and, being thin and flexible, occupies minimal space and is easily routed around internal components to ease assembly.

Abstract: A low-voltage cable with insulation having good fire self-extinguishing and life cycle properties and with improved heat resisting and low toxic gas generation properties. The cable is formed by extruding a mixture of a polymer which is substantially non-cross-linkable by irradiation, a monomer cross-linkable by irradiation and optionally, a fluidizing polymeric material which is cross-linkable by irradiation around a conductor and subjecting the so-formed cable to irradiation to cross-link the materials cross-linkable by irradiation.

Abstract: An improved thermally stable, lubricious magnet wire enamel is disclosed which is particularly suitable for use as an outermost insulating, lubricating layer on a magnet wire substrate. The enamel comprises the reaction product of a tri-basic acid anhydride, a diisocyanate and a polyfunctional organosiloxane. The coating has a coefficient of friction, after application to magnet wire, of less than 0.10. It is also substantially all polyfunctional organosiloxane reacted, i.e. substantially no polyfunctional organosiloxane is capable of being extracted from the cured coating with organic solvents.

Abstract: An essentially linear resin having a plurality of amide, imide and ester groups therein comprising the condensation product of at least one polycarboxylic acid five member ring-forming reactant, at least one ethylenically unsaturated polycarboxylic acid five or six member ring lactam-forming reactant, at least one polyfunctional hydroxy compound, at least one difunctional amino five or six member ring forming reactant, at least one polycarboxylic acid reactant having no more than two carboxylic acid ester forming radicals, and at least one polycarboxylic acid reactant having two or more carboxylic acid ester forming radicals with at least two of the radicals in the 1,2 position relative to each other. The method of forming a solution of a prepolymer having a plurality of amide, imide and ester groups therein in cresylic acid or glycol ether solvents and reacting the same with at least one ethylenically unsaturated polycarboxylic acid five or six member ring forming reactant at elevated temperatures.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing a titanate selected from the group consisting of (RO).sub.4 Ti, dimers, trimers, and mixtures thereof where R is an aromatic group. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing a titanate selected from the group consisting of (RO).sub.4 Ti, dimers, trimers, and mixtures thereof where R is an aromatic group. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A SF.sub.6 gas insulating electric apparatus usable as a circuit breaker, etc., containing a SF.sub.6 gas insulator and a resin insulator, both of which insulators are present in an atmosphere to be exposed to arcs, characterized by making at least the surface portion to be exposed to arcs of the resin insulator from a polymer containing nitrogen atoms or a polyolefin resin, and if necessary together with an inorganic filler powder, is excellent in both surface and inner arc resistance and can maintain breaking performance for a long period of time.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing 0.5% to 3.5% by weight tetraalkyl titanate. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing 0.25% to 20% by weight titanium chelate. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: Organophosphorus compounds having the general formula ##STR1## useful as water tree resistant additives for polymeric compositions.

Abstract: An insulated wire having excellent heat resistance, abrasion resistance and flexibility can be prepared by coating on an electric conductor directly or via another insulating material a polyamide-imide resin composition prepared by reacting an aromatic diisocyanate and a tricarboxylic acid anhydride in the presence of a basic solvent while adjusting the resin content at 40% by weight or more, and adding to the reaction system a lactam in an amount of 0.1 to 1.0 mole per mole of the aromatic diisocyanate, and if necessary, an alcohol and/or an oxime in an amount of 0.01 to 0.5 mole per mole of the aromatic diisocyanate before, during or after the above-mentioned reaction to mask terminal functional groups and to make the reduced viscosity of the composition 0.1 to 0.27, and baking the resin composition.

Abstract: RF absorbing magnet wire is disclosed made up of an electrical conductor such as copper or aluminum coated with at least one layer of polymeric insulation containing electrically and/or magnetically conductive particles. The wire may be made up of a plurality of insulating layers with the particles in the outermost layer. Such magnet wire will aid in eliminating RF interference where certain RF sensitive components, i.e. microprocessors, radios, etc. may be affected.

Abstract: A corona-resistant wire enamel composition is described comprising a polyimide, polyamide, polyester, polyamideimide, polyesterimide, or polyetherimide resin and from about 1% to about 35% by weight of dispersed alumina particles of a finite size less than about 0.1 micron, the alumina particles being dispersed therein by high shear mixing. A method of providing corona resistant one and two-stage insulations for an electrical conductor employing the above compositions and an electrical conductor insulated with a one or two-stage coating of the wire enamel compositions are also disclosed.

Abstract: A composition of materials comprising a polyamide acid-silicone intermediate obtained by reacting (a) a diaminoamide compound of the formula: ##STR1## wherein Ar and Y are as defined in the specification, (b) a diaminosiloxane, (c) a diamine, and (d) an aromatic tetracarboxylic acid dianhydride can form a protective film used in a semiconductor device excellent in adhesive properties, heat resistance and preventing soft errors due to .alpha.-rays.

Abstract: Improved enamels and insulated electrical articles produced therefrom are described. The enamels are composed of solutions of curable resin which have been modified to contain nylon polymer. This polymer facilitates application of the enamel to a metallic conductor so as to produce an especially smooth and desirable insulation coating.

Abstract: Improved enamels and insulated electrical articles produced therefrom are described. The enamels are composed of solutions of curable resin which have been modified to contain nylon polymer. This polymer facilitates application of the enamel to a metallic conductor so as to produce an especially smooth and desirable insulation coating.

Abstract: A water soluble polyimide is described comprising the reaction product of butane tetracarboxylic acid (BTC), a multifunctional amine of the formula: ##STR1## and a diamine, where the multifunctional amine constitutes at least 5% of the total amine equivalents of the reactants and preferably 15% to 40%. An aqueous solution of this polyimide, a method of coating electrical conductors with this polyimide, and the electrical conductors insulated with the polyimide are also described. The polyimide, particularly useful as an insulation coating for magnet wire, is made by reacting the multifunctional amine with the BTC followed by reaction with the diamine, removing the condensed water produced during the reaction.

Abstract: A shielded cable is provided having good electrical properties and which may be easily terminated. The cable includes an insulated conductor which is encased within a thermoplastic tape, a supported tape, and a metallic shield. The tapes are bonded together during a heating step so that any gaps or voids are eliminated by thermoplastic flow. They may also be peeled as a unit from the insulation during a terminating operation.

Abstract: A polyester, a polyester/polyamide or a polyester/polyamide/polyimide polymers are prepared from (a) a diaryl terephthalate or diaryl isophthalate, and (b) an aromatic polyol or of (a) and a mixture of (b), and an aromatic diamine, or of (a), (b), (c), and (d) a triaryl mellitate, or a copolycarbonate of any of the foregoing including units derived from (e) a diaryl carbonate. The resulting polyester, polyamide, polyester/polyamide or polyester/polyamide/polyimide polymers are adapted for use as an insulating coating on an electrical conductor.

Abstract: A method of improving the physical and electrical properties of polymer insulation coated electrical conductors is described. A non-ionic surfactant added to an organic solvent solution of insulation polymer followed by coating the solution on the wire, drying and curing, has been found to produce a coated magnet wire with improved concentricity and smoothness, therefore resulting in improvement in other wire properties as well.

Abstract: A heat-resistant insulated electric wire and cable which comprises an electric conduction; the first coating layer thereon consists of a mixture of a binder and a finely ground and unmelted inorganic substance; and the second organic insulating coating layer formed on the first coating layer. Said heat-resistant insulated electric wire can advantageously be used for a coil of a magnet or a motor.

Abstract: This invention is directed to a polymeric thermo-sensitive material which comprises a polyamide composition containing compounds of sulphur-contained compounds or phosphorous acid ester, and which is smaller in polarization in the application of direct-current electric field, higher in temperature detection function, does not cause flexibility deterioration due to heating operation and is less in hygroscopicity. A composition containing thiophosphorous acid ester and bis(hydroxyphenyl) sulfide derivative from a group of the phosphorous acid ester is particularly superior in quality.