Abstract: A cable incorporates at least one flexible conductor and a non-conductive, elongated, strain relieving member bound mechanically to the conductor. The strain relieving member is mechanically attached between two relatively movable components. The electrical conductor is in turn electrically attached to contacts on the components. Movement of the components relative to one another will be limited by the strain relieving member thereby protecting a somewhat longer electrical conductor extending therebetween. Alternately, a plurality of conductors can be integrally combined with the elongated strain relieving member, by braiding or twisting, to form a unitary cable which incorporates the strain relieving member. In this configuration, all of the conductors in the cable are mechanically protected by the strain relieving element.

Abstract: A structure of signal line comprising a core portion, a middle filler layer, an obscuring layer and a coating portion, the core portion is a transmission conductor with a rectangular cross section; the obscuring layer has at least a knitted metallic obscuring layer; the coating portion has at least a layer made of polyvinyl chloride composition; and the middle filler layer is comprised of a plurality of hollow tubes. The core portion is tangled with the middle filler layer to make the line stronger in addition to being flexible, so that the line will not have the core portion damaged when it is bent to deform, plus the obscuring function of the obscuring layer, the interference among a magnetic field, radio frequencies and static electricity can be reduced, thereby, attenuation rate of the line can be reduced, distortion of the line can be smaller, and high quality of the line can be obtained.

Abstract: A low cost, high performance flexible reinforcement member that can be used for both optical and copper communications cable. The reinforcement members made according to the preferred process are more rigid than known reinforcement members, but are less rigid than glass pultruded rods. Communications cables utilizing these members are lightweight and exhibit an improved combination of strength and flexibility compared to traditional communications cables. Further, these communication cables may then be installed into underground ducts using more economical and faster installation techniques.

Abstract: A low cost, high performance flexible reinforcement member that can be used for both optical and copper communications cable. The reinforcement members made according to the preferred process are more rigid than known reinforcement members, but are less rigid than glass pultruded rods. Communications cables utilizing these members are lightweight and exhibit an improved combination of strength and flexibility compared to traditional communications cables. Further, these communication cables may then be installed into underground ducts using more economical and faster installation techniques.

Abstract: A low cost, high performance flexible, rodent resistant reinforcement member that can be used for both optical and copper communications cable. The reinforcement members made according to the preferred process are more rigid than known reinforcement members, but are less rigid than glass pultruded rods. Communications cables utilizing these members are lightweight and exhibit an improved combination of strength and flexibility compared to traditional communications cables. Further, these communication cables may then be installed into underground ducts using more economical and faster installation techniques.

Abstract: A low cost, high performance, low profile flexible reinforcement member that can be used for both optical and copper communications cable. The reinforcement members made according to the preferred process are more rigid than known reinforcement members, but are less rigid than glass pultruded rods. Communications cables utilizing these members are lightweight and exhibit an improved combination of strength and flexibility compared to traditional communications cables. Further, these communication cables may then be installed into underground ducts using more economical and faster installation techniques.

Abstract: An electrical cable having a plurality of twisted pairs of conductors therein and a corrugated tape member that separates and maintains spacing of said twisted pairs from adjacent twisted pairs. The corrugated tape member is preferably comprised of a dielectric material and said corrugation may be longitudinal or across the width of said tape member. The corrugated tape member permits the use of a thinner mil tape while achieving sufficient spacing between the twisted pairs and maintaining cable flexibility so as to significantly improve crosstalk and reduce manufacturing costs and difficulties associated with thicker mil flat tape or fluting.

Abstract: An electrical cable and a method for manufacturing the electrical cable are provided in which a plurality of conductors have an inner protective layer extruded thereabout, a ribbed or finned surface exterior thereto which includes a plurality of longitudinally extending ribs or fins between which exist a plurality of channel regions, an outer insulation layer thereabout, and a material within the channel regions which provides self-sealing properties to the cable, all applied to the conductor as a combined multilayer, the inner layer and outer layer merging to form the fins therebetween.

Abstract: An electrically conductive filler. The filler having a substantially non-conductive core and a conductive layer. The conductive layer is wrapped around the core to form a closed loop thereby establishing conductivity from a bottom of the filler to a top of the filler by paths on each of two sides of the filler. Also disclosed is a method of making a web of conductive filler by placing a web of core material onto an interior surface of a web of conductive layer material. The webs of core material and conductive layer material are directed through a forming station for folding the conductive layer around the core.

Abstract: A cable incorporates at least one flexible conductor and a non-conductive, elongated, strain relieving member bound mechanically to the conductor. The strain relieving member is mechanically attached between two relatively movable components. The electrical conductor is in turn electrically attached to contacts on the components. Movement of the components relative to one another will be limited by the strain relieving member thereby protecting a somewhat longer electrical conductor extending therebetween. Alternately, a plurality of conductors can be integrally combined with the elongated strain relieving member, by braiding or twisting, to form a unitary cable which incorporates the strain relieving member. In this configuration, all of the conductors in the cable are mechanically protected by the strain relieving element.

Abstract: In one embodiment of the present invention, a cable is provided that may be used to transmit signals that may be used to implement two fibre channel arbitrated loops.

Abstract: A three-core cable, preferably intended for medium-level voltage, is provided with a longitudinal water seal. Three conductors 12′ are included inside the sheath and screen, and filler strings (18″) are placed in cavities in the longitudinal direction of the cable at the outside of the conductors (12′) in order to impart to the cable its intended shape. The longitudinal water seal is achieved with the aid of expansion tape (28′). The three-core cable is particularly characterized in that the expansion tape (28′) is not only wound on all conductors (12′) but also on all filler strings (18″), without covering them fully, and in that the winding is carried out in such a manner that the expansion tape (28′) on one conductor (12′) makes contact both with the expansion tape (28′) on adjacent conductors (12′) and with the expansion tape (28′) on adjacent filler strings (18″) within a given length of cable.

Abstract: A foamable composition containing a base polymer containing a polyethylene mixture of a low density-polyethylene having a density of 0.91-0.925 g/cm3 and a high density polyethylene having a density of 0.94-0.97 g/cm3, and a fluororesin powder and/or a boron nitride powder as a nucleator, wherein the high density polyethylene has an swelling ratio smaller than that of the low density polyethylene and a melt flow rate greater than that of the low density polyethylene, and is contained in a proportion of not less than 50 percent by weight of the polyethylene mixture, and the base polymer has a shear viscosity (temperature:170° C., shear rate:1216 sec−1) of not more than 3150 poise, and a coaxial insulating cable having an electrically insulating layer formed of a foam having an expansion ratio of not less than 70% and obtained by foaming the above foamable composition are provided.

Abstract: A quad cable construction and a method of manufacturing the same are provided for use in communications for a local area network, while offering significant vapor migration and petroleum immersion resistance characteristics. A cable is provided with inner and outer jackets encompassing a helix configuration of insulated signal conductors. A core filler is provided to substantially fill the core and interstices between the insulated signal conductors. The core filler and inner jacket are formed of vapor proof material and bound with the insulated signal conductors in a manner that substantially fills all grooves and crevices around the insulated signal conductors to substantially prevent vapor migration along the cable length. An outer jacket may be provided that is impervious to gas, thereby permitting the cable to be submerged in petroleum for extended periods of time without affecting operation.

Abstract: Process for preparing an electrical cable comprising at least one conductor and at least one layer of extruded insulating coating, which includes:

Abstract: A cable comprising a stress-bearing matrix extending substantially through the length of the cable; and a plurality of conducting elements extending substantially through the length of the cable, the plurality of said conducting elements being located within and spaced from one another by said stress-bearing matrix, wherein at least one of the plurality of conducting elements is in intimate contact with a low friction liner disposed about the at least one of the plurality of conducting elements and the at least one of the conducting elements is longitudinally movable relative to the stress-bearing matrix.

Abstract: A method for producing an electrically conductive filler by placing a web of core material onto an interior surface of a web of conductive layer material. The webs of core material and conductive layer material are directed through a forming station for folding the conductive layer around the core. The filler having a substantially non-conductive core and a conductive layer. The conductive layer is wrapped around the core to form a closed loop thereby establishing conductivity from a bottom of the filler to a top of the filler by paths on each of two sides of the filler.

Abstract: A three-core cable, preferably intended for medium-level voltage, provided with a longitudinal water seal, which cable also comprises, in association with the three conductors (12) that are included inside the sheath and screen, filler strings (18″) that are placed in cavities in the longitudinal direction of the cable at the outside of the conductors (12) in order to impart to the cable its intended shape. The longitudinal water seal is achieved with the aid of expansion tape (28′). The three-core cable is particularly characterized in that the expansion tape (28′) is not only wound on all conductors (12) but also on all filler strings (18″), without covering them fully, and in that the winding is carried out in such a manner that the expansion tape (28′) on one conductor (12) makes contact both with the expansion tape (28′) on adjacent conductors (12) and with the expansion tape (28′) on adjacent filler strings (18″) within a given length of cable.

Abstract: An electrical cable includes a second strand, and a third strand braided together. The first and second strands are electrically conductive and electrically insulated from each other, and the third strand is electrically non-conductive. The geometry imparted to the conductive strands by the braided configuration results in the cable exhibiting improved noise rejection, lower inductance per unit length, reduced signal attenuation and reduced resistance compared with cables having twisted or parallel pairs of conductive strands. The cable is particularly suited to audio, video and computer applications. Cables that have larger numbers of strands braided together, and multilayer cables are also described.

Abstract: A flexible power cable includes a plurality of power conductors each having insulation thereon and being arranged to form interstices between adjacent ones of the power conductors. Each of the power conductors includes a plurality of conductor strands. An insulated grounding conductor is provided in each interstice and together with the power conductors define a conductor bundle. An inner jacket surrounds the conductor bundle. A flexible, braided sheath member surrounds the inner jacket and is constructed and arranged to limit transmission and susceptibility to electromagnetic and radio frequency interference. An outer polymeric jacket surrounds the braided sheath member. The insulation of the power conductors and of the grounding conductors is lubricated so that the power conductors and the grounding conductors may move relative to each other and with respect to the inner jacket upon flexing of the cable.

Abstract: A cable includes a set of pairs of conductors isolated from each other to limit crosstalk between the pairs. The cable includes a flexible central cord. The pairs are separated by peripheral cords that are also flexible and distributed around the central cord. The assembly is surrounded by a sheath.

Abstract: The invention relates to a mineral-insulated supply line for a sensor, including a sleeve and at least one internal conductor arranged in the sleeve, with one end of the at least internal conductor connected with a sensor element or its supply line and with the sleeve containing a mineral powder as insulation material. To obtain a high temperature-resistant and corrosion-resistant supply line for gas sensors, at least one internal conductor is made of a metal from the group consisting of tantalum, titanium, niobium, molybdenum, vanadium, zirconium, rhenium, and osmium, or of an alloy based on at least one of these metals.

Abstract: A moving coil transducer is produced by wrapping an electrical conductor around a thread and weaving the wrapped thread at a selected locating in a cloth with an overshot region. The cloth is formed into a spider with a region of the cloth adjacent the overshot region as a perimeter of the spider. The spider is incorporated into the moving coil transducer. Electrical contact is made to a moving coil transducer through the electrical conductor wrapped around the thread.

Abstract: A method and apparatus for adjusting the coupling reactances between twisted pairs contained within a data communications cable is disclosed. An isolation element is used to isolate one or more twisted pairs of wires from the other twisted pairs of wires contained within the data communications cable. The isolation element may be constructed of dielectric, conductive, or ferromagnetic materials or a combination thereof. It may also include various shapes, patterns, and/or windows for creating a specified level of crosstalk among the twisted pairs contained within the cable.

Abstract: A cable includes an even number of pairs of conductors divided into an even number of groups and a single pair of conductors that encircle a length of filler material. The even number of groups conductors surround the single pair of conductors and the filler material. In one embodiment, the filler material is twined to cause an air gap to surround any portion of the groups that are not in contact with the filler material. In another embodiment, a longitudinal groove is formed on the outer surface of the filler material and the single pair of conductors rides on the groove. An outer shield surrounds all the pairs of conductors and the filler material. A method of forming the cable is disclosed.

Abstract: A variable buoyancy cable is provided. In one aspect, the variable buoyancy cable includes a flexible sleeve that has an inner wall and an outer wall. A core is positioned in the sleeve and has a longitudinally disposed external channel with opposing first and second sidewalls. The channel and the inner wall of the flexible sleeve define a fluid passage for receiving a fluid to affect the buoyancy of the variable buoyancy cable. A slackened utility line is positioned in the channel and a fluid supply is coupled to the flexible sleeve and is operable to move fluid into and out of the fluid passage to selectively affect the buoyancy of the variable buoyancy cable. The core protects utility lines in the cable from damage due to ambient pressure and/or bending during deployment and retrieval. The buoyancy may be varied to suit various water conditions and mission requirements.

Abstract: A filler material for the exterior surface of a high voltage coil having Roebeled strands is described. The filler material comprises an epoxy resin impregnated felt which is wrapped in a low resistance conductive tape. The conductive tape reduces potential gradients across the filler material, thereby reducing the occurrence of unwanted electrical discharges in the filler voids.

Abstract: A high-frequency data transmission cable includes a plurality of groups of twisted conductors and a sheath placed around the groups of twisted conductors delimiting an internal volume for housing the groups of twisted conductors. The groups of twisted conductors are placed at the periphery of the internal volume and are practically equidistant from each other. The internal volume contains, in addition to the groups of twisted conductors, a plastics material foam that holds the groups of twisted conductors in position. Applications include data transmission networks.

Abstract: An electrical cable with a stranded central conductor encircled by insulation including a material which provides self-sealing properties to the cable present at least between the adjacent edges of the stranded conductor and the insulation. Preferably, the material is a polymeric material which is flowable at a temperature at least as low as 25° C. and has a 100 gram needle penetration value greater than 100 tenths of a millimeter at 25° C.

Abstract: A high frequency shielded data transmission cable and method of making same are disclosed. Optimal transmission and minimal signal loss are achieved when the conductors of such a cable are maintained in fixed positions relative to one another and relative to the metal shielding. These features are provided by a cable of the instant invention wherein a central core having diametrically opposed spiral grooves hold the insulated conductors in fixed relation to one another. At least one inner layer of dielectric material maintains the insulated conductors within the grooves and provides a fixed spacing between the conductors and the metal shielding. Metal shielding, preferably of braided strips of metal, provides additional strength and flexibility to the cable. The interstitial spaces of the braid may optionally be filled with a filling compound. Likewise, the insulated conductors may be coated with a water-blocking compound to fill any spaces between the conductors and the walls of the grooves.

Abstract: An article of manufacture comprising (i) a plurality of electrical conductors, each surrounded by one or more layers of a composition comprising (a) one or more polyolefins and, bonded thereto or blended therewith, (b) a linear or cyclic organopolysiloxane containing one or more functionalized hindered amine moieties; and (ii) hydrocarbon cable filler grease within the interstices between said surrounded conductors.

Abstract: Conductors are placed in insulator which acts as a spacer/centralizer for the conductors, which are in turn mounted within tubing. The void spaces between the insulator and the tubing inside wall can be filled with a sealing material. Alternatively, the voids around the substantially centralized conductors can be used as flow channels for the transmission of fluid pressure to a remote location, such as downhole. The conductors are protected because they are kept away from the tubing wall and can be further protected by the addition of the sealing material.

Abstract: A cable construction comprises the following components: (i) a plurality of insulated electrical conductors having interstices therebetween, said insulation comprising (a) one or more polyolefins selected from the group consisting of polyethylene, polypropylene, and mixtures thereof, and, blended therewith, (b) a mixture containing one or more alkylhydroxy-phenylalkanoyl hydrazines and one or two functionalized hindered amines; (ii) hydrocarbon cable filler grease within the interstices; and (iii) a sheath surrounding components (i) and (ii) wherein said hindered amines have the following structural formulae: ##STR1## wherein n is about 2 to about 12; R is CxHyOz wherein x is about 2 to about 6, y is about 4 to about 16, and z is zero to about 3; ##STR2## wherein m is about 2 to about 30; n is about 2 to about 30; and x is about 1 to about 30; or ##STR3## wherein n is about 2 to about 20.

Abstract: An electrical cable for use in high-frequency, high power applications, such as with an inductive charging system used to charge batteries of an electric vehicle. The cable has multiple twisted-pairs of separately insulated stranded wire arranged in a pseudo-Litz wire architecture that surround a coaxial cable. The coaxial cable carries bidirectional RF communication signals between a power source of the charging system and the vehicle. The cable has an outer EMI shield that includes a metalized mylar layer surrounded by a high coverage tinned-copper braid layer. The multiple twisted-pairs of wires and coaxial cable are embedded in a polytetrafluoroethylene filler material that surrounds them inside the outer EMI shield. An outer silicone cover is disposed around the outside of the cable. The cable efficiently transfers power at high-frequency AC power, between 100 KHz to 400 KHz at high-voltage levels, on the order of from 230 V to 430 V. The cable carries bidirectional RF communication signals using a 91.

Abstract: A coaxial cable having coaxial inner and outer conductors which are separated by a helix of solid dielectric material. The helix extends through the annular space between the inner and outer conductors, and the helix is wound around the inner conductor. The inner edge of the helix engages the inner conductor and the outer edge of the helix engages the outer conductor. The outer edge of the helix forms multiple notches along the length of the helix, and the body of the helix is hollow.

Abstract: A flat cable has a plurality of parallelly disposed fine-conductive wires and insulating wires. The conductive wires are divided by the insulating wires into channels which are respectively connected to terminals of different devices. The channels may be arranged easily by changing the interposing position of the insulating wires. Since the conductive wires have a fixed resistance, desired resistance may be obtained by only increasing or decreasing the number of the conductive wires in a channel.

Abstract: A quad or dual differential pair cable for bi-directional high speed differential signal transmission has a first differential pair of conductors and a second differential pair of conductors. The conductors extend in substantially parallel relation to one another and are electrically insulated from each other by an insulating dielectric. The dielectric and the conductors are surrounded by a conductive metal shield. The dielectric insulates the conductors both from each other and from the shield and is sufficiently crush resistant to maintain the conductors in substantially parallel relation to one another over the length of the cable, The shield may be covered with an optional jacket. Each wire of a differential pair of wires are oriented 180 degrees apart from one another. The distance between any one of the conductors and the shield is equal to or greater than the distance between that conductor and a center axis of the cable.

Abstract: An article of manufacture comprising (i) a plurality of electrical conductors having interstices therebetween, each conductor being surrounded by one or more layers of a composition comprising (a) one or more polyolefins and, blended therewith, (b) a mixture containing one or more alkylhydroxyphenylalkanoyl hydrazines and a defined functionalized hindered amine; and (ii) hydrocarbon cable filler grease within the interstices.

Abstract: A multi-core electrical cable for use in the supply of electricity to certain electrical devices such as vapor lamps and the like comprises a molded-on outer sheath and at least two separately insulated inner core cables. At least one of the core cables has a high tension conducting core with an overall cross-sectional area of at least 1 mm square. Preferably, the high tension conducting core comprises a bundle of at least 32 strands of 0.2 mm diameter tinned copper wire with an insulating sheath which is at least 1.8 mm thick. The molded-on outer sheath of the multi-core cable preferably totally encapsulates the inner cables to a depth of at least 1.3 mm.

Abstract: A twin-axial cable comprises a central core around which two conductors are helically wrapped. Interspersing a plurality of spacers between the conductors determines the relative placement of the two conductors on the core. A dielectric barrier encases the core, conductors, and spacers.

Abstract: A cable comprising a core enclosed in an external sheath of a char-forming low-smoke-and-fume composition is characterized by a tape of flexible mineral material, preferably a woven glass-fiber tape, wrapped round the core and by an adhesive bonding the tape to the sheath. Hot-melt adhesives based on ethylene/vinyl acetate copolymers with tackifier resins are suitable. By bonding the sheath to the underlying tape, retention of the charred remains of the sheath under fire conditions is considerably improved with consequent improvements in flame retardance, smoke levels and fire survival.

Abstract: A double serve jacketed cable that has a plurality of insulated conductors. The double serve has an outer serve wound around an inner serve and the inner and outer serve are interconnected to form a longitudinally extending french braid.

Abstract: A thermoplastic cable and method of manufacture for use in an electrical system comprising a core which comprises a transmission medium, said transmission medium being an insulated metallic conductor or optical fiber, and a jacket which encloses the core and the jacket being co-extruded on the core and comprises an extruded inner layer and an extruded outer layer, with the inner layer being inseparable from and integrally formed with the outer layer.

Abstract: Existing electrical cables (such as low speed data, low or high speed computer or telephone cables) employ connectors having holes or other openings for receiving the insulation or requiring conductors having a precise pitch. For example, a mechanical part of the connector may close over the received cables, piercing the insulation and making an electrical contact with the conductor inside the insulation. Or, the insulation may also be used to provide the spacing required for mass termination of insulation such as connectors which require a specified pitch. This dimension or pitch is supplied by the inner insulation while the outer insulation supplies the dimension required to meet the impedance/capacitance requirements of the electrical circuits involved. The modern high speed data cables must have substantially more insulation so that the capacitive loading or impedance match of the wire is at an acceptable level.

Abstract: A flexible electrical cable includes two stranded, rubber-insulated conductors. A rubber sheathing surrounds the conductors and it includes an inner and outer sheathing. The rubber sheathing and the two conductors form interstices therebetween. A wide-meshed textile plait is arranged between the inner sheathing and the outer sheathing. Cable fillers are arranged in the interstices. The cable fillers each have a section-forming rubber stand with a tension-proof element embedded therein. A braided covering of a latticed binding surrounds the conductors and the cable fillers.

Abstract: The invention provides a compact, circular, flexible, and shielded twin-axial, multi-stranded power cable for transferring current instantaneously and with uniform density substantially free from phase delays at 60 Hz. between a high current power amplifier and a standard three-hole 112 volt AC outlet achieving a pure and powerful bass response and clear, brilliant noise-free highs. The cable has two bundles of five insulated conductors helically and symmetrically wrapped around a dielectric center. The gauge of each conductor and total cross-sectional area of the bundled conductors are predetermined to avoid internal inductance and phase delay effects while providing high current instantaneously and uniformly in high-end audio power applications. In between the bundles are located ground wires which run the length of the cable. The bundles and ground wires are spirally twisted around each other for structural integrity and for a generally round cross-sectional shape.

Abstract: The invention features a shielded cable that has reduced susceptibility to system generated electromagnetic pulse effects. A two-part silicone rubber compound introduced to the conductive core and shield of the cable fills in all the voids and spaces between the wire leads and the shield braided strands, thus eliminating the deleterious pulse effect susceptibility.

Abstract: A low distortion cable made of multi-strand conductors including a dielectric core, a plurality of conductive strands of solid cross-section wrapped around the core in a single layer and a plurality of dielectric spacer strands, at least one of which is interspersed between each adjacent one of said conductive strands to form therewith a single layer of alternating conductors and dielectrics about a core. The support for the conductive strands is only at the lines of contact with adjacent strands and the core. A dielectric insulatr surrounds and supports the layer of strands and core in a unitary assembly, the interstices between strands and dielectrics, where not in contact along lines of support, being filled with a dielectric gas, such as air.

Abstract: A method for sealing the interstices between individual cables of a cable bundle to achieve the sealing of the cable bundle in the longitudinal direction applying a liquid resin system to the area between the cables, the system comprising the reaction of a polyisocyanate and at least one fatty acid polyol having a hydroxy number of at least about 150 and an acid number of no greater than about 1.0, followed by curing thereof to a non-flowable state.

Abstract: A resin coating of a wire harness is shaped in the following manner. A laminated sheet formed by integrally laminating an outer skin sheet made of semi-hard resin and an unfoamed foamable sheet made of foamable resin material, is placed along a cavity wall surface of a shaping mold with the foamable sheet directed to the inside, a bundle of wires having terminals, connectors or the like attached to their opposite ends are disposed within a space defined by the laminated sheet, and by heating the shaping mold the foamable sheet is heated and foamed. A protective coating layer made of foamed resin and protective coating layer made of an outer skin sheet can be simultaneously shaped by the mold.