Abstract: A composition comprising:(a) polyethylene;(b) as a scorch inhibitor, 1,1-diphenylethylene, substituted or unsubstituted;(c) optionally, a cure booster; and(d) an organic peroxide.

Abstract: A composition comprising:(a) polyethylene;(b) a cure booster selected from the group consisting of 3,9-divinyl-2,4,8,10-tetra-oxaspiro[5.5]undecane (DVS); a copolymer of ethylene and DVS; and an ethylene homopolymer or copolymer having DVS grafted thereto; and(c) an organic peroxide.

Abstract: Two hard steel wire-made reinforcing wires and two synthetic resin wires which are harder than a soft synthetic resin pipe wall are alternately wound spirally on an inner side of the synthetic resin pipe wall while keeping predetermined intervals.

Abstract: A sandwich type insulation for electrical machinery comprising a laminate of a polymeric material such as polyimide which contains particles of an inorganic corona resistant material, said polymeric material being bonded to mica paper consisting of mica, wherein said mica paper may be impregnated with polymeric resin containing particles of inorganic corona resistant material. The resultant insulation may be used as a tape or wrapper.

Abstract: A coextruded triple layer electric conductor for cable insulation having low humidity absorption, low emission of toxic gases, low smoke emission and high flame retardance comprising a first layer comprising polyvinyl chloride as a base over an electric conductor core, a second layer over first layer, comprising high density polyelthylene optionally modified with an ethylene copolymer, and a third layer over said second layer comprising polyvinyl chloride as a base.

Abstract: Electrical conductor coated with a corona-resistant, multilayer insulation system comprising first, second, and third insulation layers. The first insulation layer is disposed peripherally around the electrical conductor, the second layer is disposed peripherally around the first layer, and the third layer is disposed peripherally around the second layer. The second layer is sandwiched between the first and third layers and comprises 10 to 50 parts by weight of alumina particles dispersed in 100 parts by weight of a polymeric binder.

Abstract: In the production of electrically insulated coils which make up insulating layers, insulating material is wound around an electric conductor to form an insulating substrate, then impregnating varnish consisting of thermosetting resin is applied to the insulating substrate and hardened. In this electrically insulated coil production method, the impregnating varnish is made up of acid anhydride setting epoxy resin elements that include latent accelerators. These accelerators take more than 30 days to increase their initial viscosity by three times during storage at 25 degrees centigrade. After the insulating substrate is impregnated with the varnish, the substrate is heated at a temperature which will cause the impregnating varnish on the surface of the insulating substrate to lose its fluidity in under 30 minutes in order to preset the varnish.

Abstract: This invention relates to a process for producing an insulation system (1) for an electrically conductive component (10). Use is made of an insulating material (5) which is protected against damage by the partial discharge of electric fields. To produce the insulating material (5), a substrate material (2) having an insulating coating (3) on one or both of its surfaces is impregnated with a chemical compound (4). This is hardened by radiation polymerisation and/or the application of heat to secure the insulating material (5) and bond the insulation system (1) permanently to the component (10).

Abstract: A pulsed voltage surge resistant magnet wire comprising a conductor, a continuous and concentric and flexible uniform coat of base insulation material superimposed on the conductor and an essentially continuous and concentric and uniform pulsed voltage surge shield overlaying the coat of base insulation material.

Abstract: A flat cable comprises a series of parallel electrical conductors (1 to 6) each carrying a spiral-wound tape insulation layer (30). The conductors are held together by braiding formed of a plurality of tapes (10 to 22) or fibres interwoven between the conductors. The braiding is preferably of a thermoplastic material which may be heat bonded to the insulation in order to set the cable in a desired shape e.g. for a wiring loom. The insulation and braiding is preferably formed from a mixture of polytetrafluoroethylene (PTFE) and a copolymer of tetrafluoroethylene and perfluoro(propylvinylether).

Abstract: There is disclosed an insulating composition comprising a mixture of a polyolefin, such as polyethylene or polypropylene, and a partially fluorinated copolymer such as ethylene-chlorotrifluoroethylene (ECTFE) or ethylene-trifluoroethylene (ETFE) in an amount from about 3.0% to about 50% by weight polyolefin. Such mixture may be used as either a solid or foamed insulation over a metallic conductor in a plenum-type communications cable. Such an insulation has been found to have improved mechanical and electrical properties over insulations consisting of 100% ECTFE or ETFE. Specifically, the insulation exhibits improved elongation performance and lower dielectric constant and dissipation factor values. These insulated wires may be used in the transmission of electronic signals, such as voice, data or video, and possess unique properties in electrical, fire safety and cost performance.

Abstract: A fire safety coating, particularly intended for application to hydrocarbon-conducting steel pipes (1) in the splash zone underneath oil plants at sea, consists of at least three layers, where the outer layer (5) is a mechanical protecting layer of rubber or plastic material, the next inside layer (4) is a flame-stopping layer comprising inorganic fibers and a rubber material, and an inside layer (3) is a rubber material which reacts particularly at a high temperature to liberate gases which both prevent inward penetration of oxygen and cause a transformation of the rubber material in the flame-stopping layer (4) to form a hard shell.

Abstract: Laminar structures having a polyimide core layer, inner fluorinated ethylenepropylene copolymer (FEP) layers, intermediate polytetrafluoroethylene homopolymer (PTFE) and fluorinated ethylenepropylene copolymer (FEP) blend layers and outer fluorinated ethylenepropylene copolymer (FEP) layers for use in the form of narrow tapes as an insulating wire or cable wrap.

Abstract: An electrical cable having a wire bundle core surrounded by a thermal protection sleeve, the thermal protection sleeve consisting of a sandwich structure of outer acrylic adhesive layer and a silicone foam core.

Abstract: An electrical cable having a wire bundle core surrounded by a thermal and chafe protection sleeve, the thermal and chafe protection sleeve consisting of a sandwich structure having an additional outer layer of fiberglass lacing tape and a fluorosilicone fuel resistant coating.

Abstract: A cable comprising a core enclosed in an external sheath of a char-forming low-smoke-and-fume composition is characterized by a tape of flexible mineral material, preferably a woven glass-fiber tape, wrapped round the core and by an adhesive bonding the tape to the sheath. Hot-melt adhesives based on ethylene/vinyl acetate copolymers with tackifier resins are suitable. By bonding the sheath to the underlying tape, retention of the charred remains of the sheath under fire conditions is considerably improved with consequent improvements in flame retardance, smoke levels and fire survival.

Abstract: A fusible link wire for use in an electric circuit comprising a fusible conductor for opening the circuit in response to a given current level, an inner electrical insulation layer surrounding the fusible conductor, a braided sheath positioned over the inner electrical insulation layer for increasing the structural strength of the insulation layer and for holding the inner electrical insulation layer in place in the event of a failure, and an outer protective coating surrounding the sheath and the inner electrical insulation layer for holding the sheath in place during handling or processing of the fusible link wire and for providing protection against the environment.

Abstract: A piezoelectric cable for use in detecting under water acoustic wave while being trailed by a boat is disclosed, which includes a core electrode, an outer electrode surrounding the core electrode, a piezoelectric layer disposed between the core electrode and the outer electrode, a sheath surrounding the outer electrode, and a shape retaining member extending axially within the cable and formed of a shape memory alloy whose phase is transformed between an austenite phase and a martensite phase by changing the temperature thereof and memorizing a predetermined shape in the austenite phase of the alloy. One of the core and outer electrodes may be formed of the shape memory alloy and, in this case, the shape retaining member can be omitted.

Abstract: An improved electrical insulation tape is formed from a sheet of fiberglass cloth having a layer of thermoplastic resin bonded thereto. The thermoplastic resin layer is applied to the fiberglass sheet by melting the resin while contacting the fiberglass, and then the composite is cooled to bond the two components together. The composite sheet is then slit into tapes with substantially no unraveling of the fiberglass component at the slit edges of the tapes. The resultant tapes are easily wrapped on, and adhered to, conductors, such as magnet wire, or the like, by remelting and resolidifying the thermoplastic layer. The tape possesses excellent dielectric properties and heat dissipation properties. Alternatively, the fiberglass sheet may be impregnated with the melted thermoplastic component whereby a composite, rather than a relatively definitive two layer laminate, is formed.

Abstract: Magnet wire is insulated with a paper insulation sheet which is longitudinally wrapped onto the wire. The paper sheet is precoated on one side with a layer of resinous adhesive dielectric material such as a thermoplastic polyester. The outside surface of the paper sheet has the resinous coating applied thereto and solidified prior to the time that the paper is wrapped onto the wire. Just prior to applying the paper to the wire, an edge of the resin coating is heated sufficiently to locally remelt the resin. The remelted edge is then overlapped by the opposite edge as the coated paper is wrapped onto the wire, whereby the edges of the insulation sheet are adhered together. The wrapped wire is then passed through one or more heated dies in order to remelt the entire resin coating, which remelted coating is then drawn back over the exterior of the paper layer. The wrapped wire is then passed through a water quench bath.

Abstract: This invention relates to an expandable tape for use in making cables. The expandable tape comprises a carrier material carrying thermally expanding microcapsules therein or thereon. The invention also relates to the use of the tape in the manufacture of cables, and to the cables incorporating such tape.

Abstract: A paper-polymeric material, laminated tape, an electric cable insulated with such tape and a method of making the tape. The tape includes a film of polymeric material to at least one surface of which a paper tape comprising cellulose fibers is bonded by contacting the paper tape at room temperature with the film heated to a temperature above its melting temperature. Prior to contacting the paper tape with the heated film, fibrils are caused to project from at least one surface of the paper tape by subjecting it to a high voltage, electrostatic field. In the laminated tape, the fibrils are embedded in the material of the film to provide an improved bond between the film and the paper tape.

Abstract: Flame retardant low smoke PVC-based thermoplastic compositions for use in wire insulation and cable jacketing. The compositions include poly(vinyl chloride), an additional chlorinated resin, tribasic lead sulfate, a molybdenum-containing smoke suppressing material, alumina trihydrate, a brominated aromatic ester plasticizer, at least one additional plasticizer, and at least one lubricant.

Abstract: A flame-retardant composition is prepared by mixing 100 parts by weight of a rubber or plastics free from any halogen with about 50 to about 200 parts by weight of magnesium hydroxide having an average particle diameter of about 0.3 to about 2 .mu.m and about 5 to about 50 parts by weight of carbon black powder having an oil absorption of about 0.5 to about 2.0 ml/g, and then cross-linking the mixture with an organic peroxide, sulfur, or a sulfur compound as a vulcanizing agent. By forming an electrical insulation and/or a sheath of the flame-retardant composition, there is provided a flame-retardant cable of the type including a cable core composed of an electric conductor coated with the electrical insulation or a plurality of such cores twisted together and covered, together with a filler, with the sheath.

Abstract: Improved electrical insulating tapes are disclosed having a poly(ethylene terephthalate) film component. The film has one amorphous surface and an opposite crystalline surface. In a preferred embodiment, a composite insulating material is provided having the film component with a fiber glass yarn strand layer adhered thereto. The fiber glass yarn strands are substantially continuous and uninterrupted, and are substantially parallel to the axis of elongation of the tape, and to each other.

Abstract: Disclosed is a water-cooled winding for an electromagnetic stirrer, which comprises a coil including a plurality of wound flat type wires having a wire-insulating turn insulation, and a porous polyamide fiber having an air permeation rate not higher than 25 seconds/100 cm.sup.3 of air covering the periphery of the coil, which is impregnated with an epoxy resin composition. In this water-cooled winding, the polyamide fiber is sufficiently impregnated with the epoxy resin composition and this epoxy resin composition is cured stably and assuredly. Accordingly, the mechanical rigidity of the winding is sufficiently high, and the water resistance of the winding is highly improved and is maintained for a long time, with the result that the life of the winding is greatly prolonged.

Abstract: The invention relates to a hydroexpansible composite material, the method of preparing same and a composition for implementing this method, as well as to the uses thereof. The composite material includes a solid flat support having, on at least one of its faces, a coating with a high proportion of a hydroexpansible polymer powder fixed to the support by means of a hydrosoluble binder, the coating being essentially formed of:95 to 55% by weight of hydroexpansible polymer powder;5 to 23% by weight of hydrosoluble binder; and0 to 22% by weight of surfactant.This hydroexpansible material may advantageously be used in medicine, surgery agriculture and especially as sealing agent in cables, particularly electric cables.FIG. 2 shows how, in a cable, this material (11, 13) forms a sealing ring (13) about the point of infiltration of the water, thus preventing its longitudinal propagation.

Abstract: An insulated coil assembly for use in electrical apparatus includes a coil of conductive wire formed in a predetermined configuration around selected portions of which is disposed an insulating layer comprised of a cured resin impregnated, close woven, heat-cleaned glass fiber tape.

Abstract: The disclosed communications cables have tensionproof jackets which consist of tensionproof and axial-compression-resistant tape and an outer plastic covering extruded over the tape. The tape includes lengthwise threads of aramid or glass, lengthwise threads of aramid- or glass-fiber-reinforced plastic or a liquid-crystal polymer, and cross threads of a different plastic material. It may be designed as a open-mesh tape. The tape has a longitudinal seam which may deviate in alternating direction from the longitudinal axis of the cable by a small angle to improve flexibility.

Abstract: Magnet wire substrates (1) are described having a layer of glass fiber (2) wrapped thereon, which has a layer of spirally wrapped and bonded polyester insulation tape (3) as the outermost layer. The resulting insulated magnet wire in addition to having the requisite electrical properties has improved physical properties including increased flexibility and ease of strippability.

Abstract: This invention relates to the use of ethylene/tetrafluoroethylene (ETFE) or ethylene/chlorotrifluoroethylene (ECTFE) polymers to produce a foamed coating of insulation over wire and used as wire pairs for transmitting electronic signals, in which the foamed coating is surrounded by a protective jacket or skin made of one of the two polymers.

Abstract: A telecommunications cable having no metal sheath, but having a plurality of equally pre-tensioned and inextensible tensile members embedded in the cable jacket. These members are spaced apart around the core and extend longitudinally of the cable to apply an axially compressive force upon the jacket. The members may be glass fibers and each member is preferably a roving of fibers. The filaments may be coated with a material which sticks them to the jacket and the core may be filled with a moisture blocking material.

Abstract: A fiber optical cable is designed for good thermal stability over a broad temperature range and with low flame-spreading and low smoke-producing characteristics for interior use, such as in plenum areas. Optical fibers are each buffered with a layer of resilient polymeric material with a broad dynamic temperature range. A nonburning serving shields the buffer layer from flame, and a jacket of polymeric material surrounds the serving. The jacketed cables are bundled with a like number of strength members formed of a material with a coefficient of thermal expansion roughly matched to that of the optical fibers. The strength members and jacketed fibers are wrapped in tape, and the bundled components are tightly jacketed by a tube of polymeric material. The jackets and outer tube are formed of low flame-spreading, low smoke-producing fluorocarbons, whereby the cable meets U.S. requirements for plenum use.

Abstract: Process for insulating by impregnation an electric winding with isocyanurate and oxazolidone cycles resins, in which one wraps around the conductors a glass cloth and porous mica paper tape loaded with a quaternary ammonium salt catalyzing the condensation of the isocyanate and epoxy compounds into isocyanurate and oxazolidone cycles, one impregnates the tape with a varnish containing an isocyanate compound and a liquid epoxy resin, then one subjects the impregnated tape to a varnish polymerization thermal treatment. One uses as a quaternary ammonium salt a benzyl-trialkylammonium halide with an alkyl chain containing at the most 3 carbon atoms.

Abstract: A relatively small pair size cable (20) comprising at least one conductor (22) which is insulated with polyvinyl chloride plastic material is provided with a flame retardant, smoke suppressive sheath system (30). The sheath system has a relatively low thermal conductivity and provides a predetermined delay prior to the thermal decomposition of the conductor insulation. It includes a layer (31) of an impregnated woven glass material which has an air permeability that is sufficiently low to minimize gaseous flow through the layer of woven glass material and to delay heat transfer to the core for a predetermined time. The woven glass layer is wrapped about the core to have a longitudinal overlapped seam and is enclosed by an outer jacket (40) of a fluoropolymer plastic material which is extruded about the woven layer.

Abstract: A low profile electrical cable (10), suitable for use in an oil well where a high temperature corrosive atmosphere is present, and being comprised of a plurality of conductors (12) wherein each conductor is insulated by wrapping it in at least one heat-sealed layer (14) of an insulating material, such as a polyimide plastic. The insulation layer around each conductor is then jacketed by an extruded layer (16) of a material which is mechanically and chemically stable to at least about 400.degree. F. A layer of polyvinyl fluoride tape (18) is disposed around the jacket (16); a braid (20) is wound around the jacket (16) and tape (18) of each conductor to enhance the overall strength characteristics of the cable, and this subassembly is, in turn, further jacketed with a layer (22) of a highly permeable nitrile polymer which provides mechanical and chemical protection for the braid, while preventing gas build-up under the jacket.

Abstract: A method for detecting faults in a synthetic electro-mechanical cable uses n insulated conductor dipped in a slurry of graphite prior to being overbraided with the synthetic reinforcement material. Enough graphite oozes through the braid to insure a conductive path through the multiple layers of cable on a metal take-up reel to megger the finished cable between the conductor and the metal reel.

Abstract: A relatively small pair size cable (20) comprising at least one conductor (22) which is insulated with polyvinyl chloride plastic material is provided with a flame retardant, smoke suppressive non-metallic sheath system (30). The sheath system has a relatively low thermal conductivity and provides a predetermined delay prior to the thermal decomposition of the conductor insulation. It includes an inner layer (31) of an aramid fibrous material which has a relatively high compressibility, a relatively low heat absorptivity, and a relatively low air permeability. The inner layer is enclosed by an outer jacket (40) of a fluoropolymer plastic material which is extruded about the inner layer.

Abstract: A knitted glass fiber tube is everted, or turned inside out to convert the usual outward flare which develops at the cut end thereof into a purse mouth which tends to urge the cut end inward against the peripheral surface of a conductor bar passing therethrough. The intimate contact between the cut end of the everted knitted glass fiber tube and the conductor bar resists deposition of conductive contaminants which may otherwise reduce the insulation provided by the everted knitted glass fiber tube.

Abstract: A low profile electrical cable (10) suitable for use in an oil well where a high temperature corrosive atmosphere is present. The cable is comprised of a plurality of conductors (12) wherein each conductor is insulated by wrapping it in two heat-sealed layers (14) in an insulating material such as a polyimide plastic. The insulation layers around each conductor are then jacketed by an extruder layer (16) of a material which is mechanically and chemically stable to at least 400.degree. F. The insulated and jacketed conductors are disposed in a side-by-side parallel relationship and wrapped in a metal armor (20) such as a nickel-copper alloy. The physical properties of the insulating and jacketing materials allow very thin layers to be used for producing a cable which is smaller in overall dimensions than prior cables of comparable electrical capacity. Optionally, a braid (18) may be included around the jacket (16) of each conductor to enhance the overall strength characteristics of the cable.

Abstract: A relatively small pair size cable (20) comprising at least one insulated conductor (22) is provided with a flame retardant, smoke suppressive non-metallic sheath system (30). The sheath system has a relatively low thermal conductivity and provides a predetermined delay prior to the thermal decomposition of the conductor insulation. It includes an inner layer (31) of an inorganic cellular material which has a relatively low air permeability and two tapes (41, 42) which are wrapped helically about the inner layer with overlapped sealed seams. Each tape comprises a flame retardant thermosetting material. In an alternative embodiment, the heat absorptivity of the sheath system is increased substantially to facilitate the sealing of the seams as the cable is moved along a manufacturing line. This may be accomplished by using an inorganic cellular material which has a relatively high absorptivity or by facing the inner layer or one of the tapes with a material which is heat absorptive.

Abstract: A varnish suitable for spray coating on plastic insulated copper conductors restores cracked or damaged insulation. The varnish cures by reaction in air upon application to the conductors. The varnish comprises drying oil (typically, tung oil and castor oil), phenolic resin, metallic catalysts, and solvents.

Abstract: A shielded cable is provided having good electrical properties and which may be easily terminated. The cable includes an insulated conductor which is encased within a thermoplastic tape, a supported tape, and a metallic shield. The tapes are bonded together during a heating step so that any gaps or voids are eliminated by thermoplastic flow. They may also be peeled as a unit from the insulation during a terminating operation.

Abstract: A dielectric system for coaxial electrical conductors is provided. The dielectric system separates an inner and outer conductor and is composed of a first layer of braided high tensile strength polymeric fluorocarbon filaments in an open weave surrounding the inner conductor. Surrounding the layer of braided filaments is a continuous layer of a polymeric film which is in turn surrounded by a continuous layer of a crosslinkable polymeric lacquer enclosing both the layer of braided filaments and the layer of polymeric film.

Abstract: A flame resistant insulated electrical wire and/or cable construction formed by wrapping a wire or cable conductor with a heat resistant flexible refractory tape comprising a porous base fabric, preferably a knit fiberglass fabric that has been coated and impregnated with refractory materials. These refractory materials are bonded to both the surface and interstices of the base fabric by means of a bonding agent, such that the fabric remains flexible and retains its stretch properties. In the presence of relatively extreme temperature and heat (e.g., above 1750.degree. F.), the bonding agent will decompose without flaming, while the refractory materials will fuse into the softened surface of the knit fiberglass base fabric forming a high temperature resistant structure with ceramic qualities and insulative properties.

Abstract: A flame resistant insulated electrical wire and/or cable construction formed by wrapping a wire or cable conductor with a heat resistant flexible refractory tape comprising a porous base fabric, preferably a knit fiberglass fabric that has been coated and impregnated with refractory materials. These refractory materials are bonded to both the surface and interstices of the base fabric by means of a bonding agent, such that the fabric remains flexible and retains its stretch properties. In the presence of relatively extreme temperature and heat (e.g., above 1750.degree. F.), the bonding agent will decompose without flaming, while the refractory materials will fuse into the softened surface of the knit fiberglass base fabric forming a high temperature resistant structure with ceramic qualities and insulative properties.

Abstract: An insulated coil formed by a method, comprising: (a) heat bonding an integrated mica sheet (1) to an aromatic polyamide fibril sheet (2), said integrated mica sheet obtained by forming a mixture of mica flakes and aromatic polyamide fibrils into a sheet and said aromatic polyamide fibril sheet obtained by impregnating an insulating cloth or glass fiber cloth with aromatic polyamide fibrils; (b) treating the integrated sheet material obtained with a thermosetting resin; (c) wrapping an electric conductor with the integrated sheet material; (d) impregnating the wrapped electric conductor with a thermosetting resin under the force of a vacuum or a vacuum-pressure treatment, and (e) molding the resin impregnated wrapped conductor while heating the same.

Abstract: Provision of a protective cover for a fibrous layer of insulation on a conductor by forming an inner layer of the protection cover by depositing a polymeric based composition without creating a crushing effect, and then, in tandem, hardening the inner layer and applying a second coat by extrusion. The inner layer absorbs the crushing forces of extrusion to protect the fibrous layer during addition of the second layer. The inner layer is preferably formed by electrostatic deposition coating and prevents pinhole formation in the second layer.

Abstract: A tape useful for bonding electrical coils can be made flexible upon cure by using an impregnating varnish composition comprising a blend of (A) an alkyd component reaction mixture containing at least 29 equivalent % of fatty acid, and (B) an alkyl acrylate monomer.

Abstract: An insulated field pole coil assembly for a dynamoelectric machine characterized by including an open-weave glass tape wound in half-lapped fashion around the energizing coil of magnet wire on the pole and coated with a continuous, void-free, crack-resistant dipping compound that is supported by the strands of the tape. In the method of the invention a coil is wound with lapped open-weave tape and immersed in dipping compound which is supported by the tape strands while the compound is cured, and thereafter, to form a crack-resistant, continuous insulating coating around the coil.