Abstract: A sandwich type insulation for electrical machinery comprising a laminate of a polymeric material such as polyimide which contains particles of an inorganic corona resistant material, said polymeric material being bonded to mica paper consisting of mica, wherein said mica paper may be impregnated with polymeric resin containing particles of inorganic corona resistant material. The resultant insulation may be used as a tape or wrapper.

Abstract: This invention relates to a process for producing an insulation system (1) for an electrically conductive component (10). Use is made of an insulating material (5) which is protected against damage by the partial discharge of electric fields. To produce the insulating material (5), a substrate material (2) having an insulating coating (3) on one or both of its surfaces is impregnated with a chemical compound (4). This is hardened by radiation polymerisation and/or the application of heat to secure the insulating material (5) and bond the insulation system (1) permanently to the component (10).

Abstract: A high temperature electrical insulation system is provided by forming a winding in an electrical device from a conductor that is pre-coated with a first layer of at least partially cured inorganic material. A second layer of inorganic material is applied, either during or just prior to forming the winding, over the first layer in order to seal any cracks in the first layer. The resultant electrical insulative coating is cured following the forming process, essentially at room temperature. The insulation system provided is thus totally inorganic, and its manufacture does not require the use of organics, or heating to high temperatures to cure the coating or to cause pyrolysis and/or volatilization of organic elements, as did prior electrical insulation systems. Furthermore, because no organics are utilized in either the manufacture or operation of the insulation system, there is no residual carbon in the resultant coating.

Abstract: A high temperature resistant insulated electrical conductor (100) is provided in which a electrostatically deposited layer (6) of fluorocarbon material is disposed about a fiberglass insulation layer (4) encompassing a stranded or solid electrical conductor (2). Layer (6) is surrounded by a layer (8) of fiberglass insulation which in turn is preferably encompassed by a braided layer (10) of fiberglass insulation which is preferably coated with a layer (2) of protective high service temperature material. Layer (6) is preferably sintered to provide a fused homogenous construction as is layer (12) when required.

Abstract: An electrical cable having a wire bundle core surrounded by a thermal protection sleeve, the thermal protection sleeve consisting of a sandwich structure of outer acrylic adhesive layer and a silicone foam core.

Abstract: A waterproofed, insulated conductor or cable and a method of fabricating the same using a new slushing compound is described. The waterproofed insulated conductor or cable includes a core with at least one conductor element, a polymeric insulation jacket, at least one textile covering over the polymeric jacket, and at least one waterproof coating on top of said at least one textile covering, the waterproof coating comprising a blend of from 15 to 40, preferably 20, weight percent of pine tar oil, the remainder being essentially natural (Trinidad) asphalt. The invention is especially suitable for fabricating armored cables in which armor wires, deposited on a textile yarn bedding, are embedded in a coating of the blend and further are covered by at least one textile yarn roving and a waterproof coating on top of each of said at least one waterproof coating.

Abstract: An electrical cable having a wire bundle core surrounded by a thermal and chafe protection sleeve, the thermal and chafe protection sleeve consisting of a sandwich structure having an additional outer layer of fiberglass lacing tape and a fluorosilicone fuel resistant coating.

Abstract: A fusible link wire for use in an electric circuit comprising a fusible conductor for opening the circuit in response to a given current level, an inner electrical insulation layer surrounding the fusible conductor, a braided sheath positioned over the inner electrical insulation layer for increasing the structural strength of the insulation layer and for holding the inner electrical insulation layer in place in the event of a failure, and an outer protective coating surrounding the sheath and the inner electrical insulation layer for holding the sheath in place during handling or processing of the fusible link wire and for providing protection against the environment.

Abstract: An improved electrical insulation tape is formed from a sheet of fiberglass cloth having a layer of thermoplastic resin bonded thereto. The thermoplastic resin layer is applied to the fiberglass sheet by melting the resin while contacting the fiberglass, and then the composite is cooled to bond the two components together. The composite sheet is then slit into tapes with substantially no unraveling of the fiberglass component at the slit edges of the tapes. The resultant tapes are easily wrapped on, and adhered to, conductors, such as magnet wire, or the like, by remelting and resolidifying the thermoplastic layer. The tape possesses excellent dielectric properties and heat dissipation properties. Alternatively, the fiberglass sheet may be impregnated with the melted thermoplastic component whereby a composite, rather than a relatively definitive two layer laminate, is formed.

Abstract: A composition comprising:(a) polyethylene having a density equal to or less than 0.925 gram per cubic centimeter, grafted with an unsaturated aliphatic diacid anhydride; and(b) magnesium hydroxide, surface treated with a saturated or unsaturated carboxylic acid or a metal salt thereof in an amount of about 0.1 to about 1 part by weight of acid or salt per 100 parts by weight of magnesium hydroxide.

Abstract: An improved insulated thermocouple having no asbestos insulation material. The improved thermocouple and a method for making it are described whereby individual conductors are wrapped with high temperature fiberglass insulation and are then coated with a fiberglass binder that may be a modified silicone liquid. The individual conductors are then assembled in a parallel configuration and an outer jacket of high temperature fiberglass is applied by a braiding process. The entire assembly having the exposed outer jacket is coated with a fiberglass binder that may be a polyurethane liquid, and then cured.

Abstract: An improved process and apparatus for making electric cable is disclosed that will result in electric cable with improved burn resistant characteristics. The improved process and apparatus consists of a first yarn wrapping portion, an impregnating section, a drying section, a coating section, a second drying section, and a coiling section for returning the wire to a reel. This process wraps a glass fiber yarn about an electric wire and then impregnates this yarn with a silicone mixture. The impregnated yarn is then dried and sent to a second coating chamber where an additional silicone mixture is coated about the outer periphery of the yarn. The wire goes into a second drying section and then goes on to the coiling section. In a second embodiment of this invention silicone tape is used to wrap around the electric wire than than the glass fiber yarn.

Abstract: A conductive cable made up of a plurality of polyaramid elements referred to as tows, which are woven, twisted, or braided together, in which each of said tows comprises a large number of individual fine filaments (usually about 1,000 or so) with each of the individual filaments being coated with an adherent metal coating such as copper, nickel, silver, zinc, cadmium, platinum, iron, cobalt, chromium, tin, lead, rhodium, ruthenium, and indium in single or multiple layers so as to provide strength and good electrical conductivity. Woven polyaramid fabric is also disclosed with the individual filaments in each element or tow of the fabric having been treated in the same manner.Methods of making such a cable or woven fabric are also disclosed.

Abstract: The purpose of the invention is to manufacture varnish-bonded thread-covered circular-section and profile-section wires and braided conductors in a manner which is particularly cheap and which involves particularly little risk of contaminating the environment.Suitable thread-covered wires and braided conductors are obtained by impregnation, in one operation, with partially crystalline or amorphous thermoplastic polycondensates.

Abstract: The invention relates to an electrical insulator coated with a semi-conducting tin oxide system glaze layer wherein the glaze layer contains 0.05 to 10 percent by weight of at least one metal oxide selected from the group consisting of niobium oxide, tantalum oxide, titanium oxide, zirconium oxide, yttrium oxide and tungsten oxide. The additional metal oxide reduces the dependance of resistance on the environmental temperature.