Abstract: A cable (100, 120) for transmitting electrical energy is constructed with a layer (104) of insulating and shielding material made up of pre-impregnated strands, for example glass strands (105), carrying a nonlinear dielectric material concentrically formed about an electrical conductor (102). A portion of the layer (104) is displaced by stranded material (116) pre-impregnated with a thermally conducting material to define a longitudinal heat distributing channel (114) along the cable (100, 120). The layer (104) of nonlinear dielectric material improves field control within the cable (100, 120) and also the temperature profile along the cable (100, 120), both of which improve performance and life expectancy. In addition, the electric field and the electromagnetic interference (EMI) around the cable (100, 120) are reduced. The longitudinal heat distributing channel (114) further improves the temperature profile along the cable (100, 120).

Abstract: A magnet wire of modified cross-section is electrically insulated by adhering thereto an insulation tape which does not require a high temperature adherance step. The insulation tape has a pressure-sensitive adhesive coating which, prior to application to the magnet wire, is covered by a release strip. Just prior to application of the insulation tape to the magnet wire, the release strip is removed from the tape to uncover the adhesive coating and allow pressure-sensitive bonding of the insulation tape to the magnet wire.

Abstract: A coil has one or more layers of primary and secondary windings about a bore liner, with the primary and secondary windings separated by a winding of glass threads. The coil is heated in an oven to first drive off the volatiles of the binder forming part of the ceramic insulation for the primary and secondary coils and which volatiles pass through the winding of glass thread. The coil is further heated so that portions of the glass fibers forming the threads vitrify with the non-vitrified remaining portions retaining their well-defined, discrete fiber characteristics, whereby they extend through the vitrified glass to seal the coil, reinforce the coil against vibration and shock, and enable a dimensionally compact coil.

Abstract: Mineral insulated conduits are produced by insulating one or several electrical conductors, preferably metallic conductors, with silica staple fibers and sheathing the entire conductor with a metallic jacket. The silica staple fibers are produced by treating dry-spun soda water glass fibers which are free of non-alkaline metal compounds and which have a molar ratio of Na.sub.2 O:SiO.sub.2 of approximately 1:3 to 1:1.9, with aqueous, hydrogen ion containing acid or salt solutions, and then washing, drying, and optionally heat treating. Preferably, a binder is also used. The preferred binders are low in or free of alkalies, such as silica sol, boron trioxide, organosilanes, or the like. The mineral insulated conductors produced are characterized by a low electrical capacitance, low dielectric losses and a high electrical resistivity and are usable in a very wide range of temperatures. Instrument leads, thermocouples and heating conductors may also be produced in this advantageous manner.

Abstract: An electrical wire for use in high temperature applications made by providing refractory fibers that are larger than one micron in diameter and made of nonmetallic mineral material that has a melting point greater than 1200.degree. F., and applying the fibers and a binder to an electrically conductive core, to form an insulating coating around the core.

Abstract: A flexible cable comprises a plurality of substantially parallel, textile core threads and an external sheath, in which cable cohesion is provided by a binder which is applied in a discontinuous manner to the threads to bond the core threads to one another to form a core. The same or additional binder is used to bond the core to the sheath. An electrical conductor element may be provided centrally of the core and the sheath preferably is braided in position about the core. In addition to the beneficial properties associated with totally impregnated cables, the cables of this invention possess a very high flexibility. These cables or ropes can be used for all applications in which flexibility and strength are the principally desired qualities including, for example, motorway crash barriers, oceanography, ballooning, and fixing floating stations in the sea.

Abstract: An elongated wrapper which is initially flexible and which, when wrapped around one or more bodies, is adapted to be stretched and assume a substantially rigid condition. The wrapper has an outer, elongated, tubular, elastic envelope assembly which is of a generally flat cross section and which is adapted to surround one or more bodies while being longitudinally stretched and wrapped around the bodies. This envelope assembly has an inner surface carrying one of a pair of materials which, when they combine, react to assume a hardened condition. The other of these materials is situated in the interior of the envelope assembly and is separated from the one of the pair of materials by a separating layer structure which is located in the envelope assembly between the pair of materials separating them from each other to prevent them from combining.