Abstract: Embodiments of the invention are directed to a method for manufacturing a composite polymer insulator. The method includes: providing an elongate core having a core axis, the core including a first core main section, a second core main section, and a core midsection axially interposed between the first and second core main sections; and mounting a joint sleeve around the core midsection. The method further includes molding a polymeric first housing onto the core such that: the first housing surrounds the first core main section; and a joint section the first housing overlaps and bonds to the joint sleeve. The method further includes molding a polymeric second housing onto the core such that: the second housing surrounds the second core main section; and a joint section of the second housing overlaps and bonds to the joint sleeve.

Abstract: An electrical insulator apparatus and method of manufacturing an electrical insulator apparatus includes a core strength member which is positioned at least partially within at least one end-fitting. A thermoplastic exterior body having a plurality of spaced fins is injection-molded over the core strength member and at least partially over the at least one end-fitting. The core strength member is attached to the at least one end-fitting without a mechanical compression to the at least one end-fitting and without an adhesive between the core strength member and the at least one end-fitting. One or more mechanical upset structures formed on the at least one end-fitting prevent movements of the injection molded thermoplastic exterior body relative to the at least one end-fitting.

Abstract: An electric cable saddle, or support, arrangement includes a housing having an upper recessed portion adapted to receive and support one or more electrical cables in a fixed, stable manner. Plural apertures disposed on upper portions of the housing on opposed sides of the cable(s) and aligned generally transverse to the length of the cable(s) are adapted to receive a flexible, high strength tie member, or strap, for securely attaching the cable(s) to an upper portion of the housing. A slot disposed in a lower portion of the housing and also aligned generally transverse to the length of the cables(s) is adapted to receive a structural support member for supporting the housing and cable(s). A retaining member also disposed in a lower portion of the housing is moveable adjacent to or into engagement with the support member for fixed positioning of the housing on the support member.

Abstract: A method for metalizing at least one blind via formed in at least one substrate, including: a) arranging at least one solid portion of electrically conductive material in the blind via, b) performing a thermal treatment of the solid portion of electrically conductive material, making it melt in the blind via, cooling the electrically conductive material, solidifying it in the blind via, and wherein, before carrying out step a), at least part of the walls of the blind via is covered with a material able to prevent wetting of said part of the walls of the blind via by the melted electrically conductive material obtained during the performance of step b), the solidified electrically conductive material obtained after carrying out step c) being able not to be secured to said non-wetting part of the walls of the blind via.

Abstract: A cable management apparatus includes a flexible planar body and a plurality of channels aligned along a longitudinal axis on a surface of the flexible planar body. The flexible planar body has a plurality of fasteners aligned along a first edge and a second edge of the flexible planar body, the flexible planar body capable of forming a substantially circular bundle along the longitudinal axis. Each channel of the plurality of channels is configured to secure an individual cable to keep the cable from intersecting with another cable.

Abstract: An assembly through which at least one bus bar extends includes bus bar-mounting openings. Insulators are positioned at each of the insulator-mounting openings. Each insulator includes a mounting member having contoured edges. A bus bar holding opening extends through the mounting member. Mounting openings are provided on the mounting member. The mounting openings being dimensioned to receive mounting hardware therein. The mounting openings are offset from the geometrical centerline of the bus-bar holding opening by more than the radius of the mounting hardware. The mounting hardware of adjacent insulators may be thereby interleaved to allow for close placement of the insulators while maintaining required spacing to provide proper electrical insulation.

Abstract: An electrical wire includes a plurality of first conductors. The plurality of first conductors includes at least one electrifiable conductor for delivering electrical power and at least one signal conductor for delivering a communications signal. Second and third conductors are respectively formed on opposing sides of the plurality of first conductors, such that each of the plurality of first conductors is at least substantially entrapped by the second and third conductors. A distance between the at least one electrifiable conductor and each of the second and third conductors is no greater than approximately 0.030 inches.

Abstract: A support bracket for supporting insulating rods inside an insulator tube of a hollow core insulator. The support bracket includes a cylindrical ring with an outer surface for abutting against the inner surface of an insulator tube, an inner surface for supporting an insulating rod and two opposing end sides, denominated by first and second end sides. The support bracket includes an expansion assembly configured to be actuated so as to expand the cylindrical ring in at least one radial direction when the support bracket has been inserted in an insulator tube of a live tank circuit breaker.

Abstract: A modular polymeric insulator for overhead power distribution networks. The insulator includes a first insulating module adjacent to a supporting element; at least one further insulating module superimposed to the first insulating module and a non-metallic pin extending through the first insulating module and the at least one further insulating module. The modular polymeric insulator has a similar performance to a “Post type” insulator with the advantage of being resistant to impact and much lighter than a “Post type” insulator.

Abstract: The present invention is directed to an enclosure for protecting a cable connection. The enclosure includes a sealing member contained within an inner shell. The sealing member is secured around the cable connection by slideably engaging a rigid outer shell over the inner shell. The inner shell has an external topography defining an inner shell profile and wherein the outer shell has an internal topography defining an outer shell profile such that the outer shell profile is similar to the inner shell profile.

Abstract: A cover is provided for acute angled insulator pair arrangement, such as a V-switch. The insulator pair arrangement includes a first insulator and a second insulator, the insulators extending relative to each other at an acute angle from first ends thereof. The cover includes a first cover member and a second cover member. The second cover member is configured to mate with the first cover member to define an enclosure that encloses the first ends of the insulators and a region therebetween. The enclosure extends to a position proximate an end skirt of each of the insulators closest to the first ends thereof without extending over the end skirts.

Abstract: An electrical insulator including a tube surrounded by an insulating sheath. The insulating sheath is composed of a filled, hardened, flexibilized, hydrophobic, cycloaliphatic epoxy resin containing from 25 to 75 percent by weight of mineral filler. The process for manufacturing this insulator includes the steps of installing the insulator tube or a precursor of the tube in an electrical insulator mold, feeding the filled unhardened hydrophobic cycloaliphatic epoxy resin in the mold so as to form the sheath, hardening the resin inserted in the mold so as to obtain the insulator, and extracting the insulator obtained from the mold.

Abstract: A lead wire isolation structure for a liquid crystal module includes a pair of lead wires and an isolation member. The liquid crystal module includes a rear frame and a U-shaped cold cathode tube that is disposed inside the rear frame. The lead wires are configured to be electrically coupled to the U-shaped cold cathode tube. The isolation member is made of an electrical insulating material. The isolation member has a pair of lead wire supports at spaced apart locations on the isolation member. The lead wires are supported in the lead wire supports, respectively.

Abstract: A method for manufacturing a post insulator. A core is introduced into a tube of an insulating stiff material while leaving a small circumferential space separating the core and inner walls of the tube. Adhesive is introduced under an overpressure into an interior of the tube and is cured while maintaining an overpressure in the interior of the tube.

Abstract: A jacket for a data cable that comprises a main jacket body having an inner area for receiving one or more filaments and a central longitudinal axis. The main body has an inner surface that surrounds the inner area and an opposite outer surface. At least one longitudinal opening extends through the main jacket body between the inner and outer surfaces and substantially parallel to the central longitudinal axis of the main jacket body. The longitudinal opening is substantially enclosed within the main jacket body.

Abstract: Cable support insulators of the present invention generally have an insulator body having a cable base and a plurality of insulator sheds. The cable base has a ratchet locking mechanism to secure an electrical conductor to the insulator. In preferred embodiments, a cable support insulator is provided that has an insulator body includes a plurality of insulator sheds and a cable base. A locking base is connected to the cable base, and a retaining clamp is pivotally connected to the cable base. The cable base has a front end, a back end, and a seat adapted to receive a conductor cable. The locking base has a front plate having a plurality of ratchet teeth. The retaining clamp has a first retaining arm, a second retaining arm, and a locking blade.

Abstract: A bus support system is disclosed that accommodates three-wire three-phase circuitry and four-wire three-phase circuitry. A main bus support element is designed to receive horizontal bus bars and vertical bus bars for installation in an electrical enclosure. The main support element is supplemented by an add-on bus support element where a neutral bus is required for four-wire three-phase operation.

Abstract: An audio enhancement apparatus includes a thermally insulating container and a substrate mounted at least partially within the thermally insulating container. A heat source is provided within the thermally insulating container and proximate to the substrate. At least one audio semiconductor is mounted to the substrate, where the audio semiconductor is located within the thermally insulating container. The thermally insulating container, in conjunction with the heat source, maintains an above-ambient temperature for the audio semiconductor while at least partially insulating components located outside of the thermally insulating container from the heat source. Another embodiment of the audio enhancement apparatus includes a thermally conductive substrate with at least one heat source located proximate to the substrate and at least one audio semiconductor mounted to the substrate. A heat dissipation device is also mounted proximate to the substrate.

Abstract: A method for joining a core member and grippers in a polymer insulator including a core member, an outer sheath comprised of a body and caps, which are provided around the core member, and the grippers provided on both ends of the core member, comprising (a) providing the core member with a filler on the outer circumferential surface thereof or the grippers with a filler on the inner circumferential surface thereof, (b) inserting the core member into the grippers, and (c) clinching the grippers to fasten the grippers and the core member.

Abstract: An electrical wire includes at least one electrifiable conductor, and first and second return conductors which are respectively formed on opposing sides of the at least one electrifiable conductor, such that the at least one electrifiable conductor is at least substantially entrapped by said first and second return conductors.

Abstract: A green ceramic insert having a green ceramic body provided with a recess extending through the ceramic body is provided, the recess being filled with a paste which may be converted into an electrical plated hole. A ceramic insert made from a sintered green ceramic insert of this type is also described. In addition, a ceramic green body or a green body composite is provided, which has at least one recess in some areas, into which one of the described green ceramic inserts is inserted. The ceramic insert may be integrally joined to the laminated composite, a conductive paste converted by sintering into a printed conductor being routed on the laminated composite in a manner electrically insulated from it, and electroconductively connecting the top of the laminated composite to its bottom via the electrical plated hole.

Abstract: Solid insulator for gas-insulated encapsulated high voltage installations with an insulator body, which is supporting at least one central conductor that is provided for carrying high voltage and that is arranged in an outer enclosure. The insulator body comprises a fiber-reinforced polymer.

Abstract: In order to provide an electric machine winding having an insulating layer excellent in electric characteristics and an insulating layer of an electric machine winding excellent in electric characteristics, a high-thermal-conductivity insulating layer 11 is formed around the peripheral portion of a winding conductor 10 by the use of a high-thermal-conductivity insulating tape 1 having a mica layer 3, a reinforcing material layer 5, and a high-thermal-conductivity filler layer 7, wherein the amount of resin of the mica layer 3 makes up 10 wt % to 25 wt % of the total weight of the insulating material and wherein the amount of resin of the high-thermal-conductivity filler layer 7 makes up 10 wt % to 25 wt % of the total weight of the insulating material.

Abstract: A cross-arm member constructed of lightweight plastics or resins and comprising a structural member providing a lightweight means of supporting electrical transmission wires. The cross-arm member of the preferred embodiment is constructed using a single mold design, having a tongue and groove configuration, such that the number of different members is reduced and construction of the cross-arm is facilitated and the end device is strengthened. The device is designed in a modular manner permitting the rapid and easy exchange of key components. Key components are further held in place by simple friction fittings.

Abstract: A method for joining a core member and grippers in a polymer insulator including a core member, an outer sheath comprised of a body and caps, which are provided around the core member, and the grippers provided on both ends of the core member, comprising (a) providing the core member with a filler on the outer circumferential surface thereof or the grippers with a filler on the inner circumferential surface thereof, (b) inserting the core member into the grippers, and (c) clinching the grippers to fasten the grippers and the core member.

Abstract: A seal construction of a polymer insulator has a core member, an outer cover member including a sheath portion and sheds, which is arranged on an outer surface of the core member, and a securing metal fitting is arranged on each end of the core member. A tip portion of the sheath portion is arranged between the securing metal-fitting and the core member, and a sealant is arranged between an inner surface of the securing metal fitting and an outer surface of the tip portion of the sheath portion. The seal construction mentioned above includes a small rib projecting radially outward from the sheath portion of the outer cover member. The small rib has a side surface connected to an open end portion of the securing metal fitting via the sealant, and the sealant does not protrude from a portion between the side surface of the small rib and the open end portion of the securing metal fitting.

Abstract: A spacer apparatus (10) for spacing a high voltage lead (25) from other components in an electrical device includes a hub (11), a plurality of spokes (15-18) extending radially outwardly from the hub (11), and first and second spacer rim segments (19, 20) connected to the spokes (15-18). The hub (11) has a center (12) and first and second holes (13, 14) located on opposite sides of the center (12). The holes (13, 14) each have an open side for receiving a lead (25). The spacer rim segments (19, 20) are movable using a scissors-like action with the hub center (12) as a fulcrum to selectively enlarge one of the open sides to facilitate attachment to a high voltage lead (25). The spacer apparatus (10) is symmetrical so that an operator can attach the spacer to a lead (25) regardless of the direction in which the apparatus is initially grasped.

Abstract: An assembly is provided having a core and a housing. The housing has an internal passageway extending from a first housing end to a second housing end for receiving the core. A coating of an uncured moisture activated material is disposed between the housing and the core. The coating cures upon reacting with moisture penetrating the housing to reseal the housing at a point of moisture penetration. The material cross-links in the presence of the moisture, thereby bonding with the moisture to prevent the moisture from contacting the core. The cured material is a rubber-like substance that adheres to the housing and to the core, thereby resealing the housing at the point of moisture penetration.

Abstract: A method and arrangement is provided for minimizing electrical field stress on circuit interrupters and their housings via the arrangement of the external sheds or skirts of the housing. In one arrangement, some of the sheds are grouped about each side of the open gap that is defined by the contacts of the circuit interrupter in an open position.

Abstract: Methods of manufacturing and assembling a composite insulator are provided. At least one metal end fitting is provided having a sleeve portion which defines a bore with a first diameter, d1. An insulator subassembly is then formed. The insulator subassembly includes a rod of electrically insulating plastic material and an insulator sheath covering at least a portion of the outer surface of the rod. An end portion of the sheath has a deformable circumferential ridge formed on the outer surface thereof. This circumferential ridge has a second diameter, d2, which is greater than the first diameter, d1. The insulator subassembly is then inserted into the bore of the metal end fitting with a spacer member interposed between the metal end fitting and at least the circumferential ridge. The spacer member serves to deform the ridge to define a temporary vent for allowing air within the bore to escape.

Abstract: A device providing an insulating support for an electrical conductor includes a body having a through bore with an upper, cylindrical portion and a lower, threaded portion. A hook extends integrally from the upper end of the body over the upper end of the cylindrical bore. A piston in the cylindrical bore has an upper end for mating engagement with the hook to define a fully enclosed passageway surrounding the conductor upon movement of the piston from an initial position, wherein the conductor may be moved laterally to a position between the hook and the upper end of the piston, to a terminal position wherein the conductor is fully surrounded by surface portions of the hook and piston. A threaded insert is engaged in the threaded portion of the body axial bore. A passageway through the insert has a one-way valve for injection of silicone gel into the cylindrical portion of the body bore to move the piston from its initial to its terminal position.

Abstract: An apparatus for electrically insulating and supporting a power supply wire relative to a substantially planar boundary, is disclosed. A translucent insulator is formed from a supercooled, nonporous igneous magma, such as glass, and includes a head and a shank extending from the head, the shank extendable through an opening in the boundary. The head and the shank form an annular passageway for receiving disposition of the wire. A shoulder surface limits the extension of the shank through the boundary opening and a retaining member, such as a nut, engages corresponding features of the shank to secure the insulator relative to the boundary. A seal can be additionally provided to engage the head and the wire to further seal the insulator.

Abstract: An electrical insulator in the form of a pintype insulator has a load sustaining mechanical core and a dielectric sheath overlying the mechanical core to protect the mechanical core from the weather. The mechanical core is constructed of a load sustaining dielectric material which is different from the dielectric material of the sheath. The mechanical core has a profiled outer surface with a top groove, two side grooves, an annular rib and an axially extending threaded bore. The dielectric sheath is applied over the mechanical core as thin as practical to minimize the amount of sheath material being used. However, the dielectrical sheath is molded on the mechanical core to form a pair of weathersheds which can either extend radially outwardly therefrom or substantially downwardly therefrom in the form of vertical sheds.

Abstract: A non-ceramic insulator for high voltage electrical conductors is designed using a combination of materials to form the outermost surface of the insulator. The non-ceramic insulator includes a support structure and one or more weather sheds. The surface characteristics are chosen to give the insulator good contamination and flashover performance while preventing the aging due to corona activity caused by water drops. Also, the weather shed spacing is varied according to the strength of the local electric field. Old non-ceramic insulators are retrofitted to create a combination of aging resistant and hydrophobic surfaces.

Abstract: A spacer is indicated for a high-frequency coaxial cable with an inner conductor, a tube-shaped outer conductor and a dielectric cavity located between the two conductors, which has a higher thermal load-carrying capacity in the inner conductor area than in the outer conductor area, due to the use of different materials. The parts of the spacer which are made of different materials are radially superimposed and are solidly interlocked with each other by means of injection molding.

Abstract: A spacer is indicated for a high-frequency coaxial cable with an inner conductor, a tube-shaped outer conductor and a dielectric cavity located between the two conductors which, through the use of different materials, has a higher thermal load capacity in the inner conductor area than in the outer conductor area. When installed, the parts, which are composed of different materials and are superimposed in the radial direction, are mechanically interconnected.

Abstract: Apparatus for manufacturing a composite insulator including an FRP core rod which is integrally provided with a sheath and a plurality of sheds formed of an electrically insulating polymeric material. The core rod has a longitudinal end portion provided with a seat for a metal fitting, which is integral with the sheath. To manufacture such a composite insulator, the core rod is placed in a mold cavity of a mold assembly, with a seat forming member detachably fitted to the end portion of the core rod and arranged between a pair of mold halves. An inner space is formed between a seat forming member and the core rod, which is in communication with the mold cavity. An electrically insulating polymeric material is introduced into the mold cavity to form the sheath and sheds, while admitting the polymeric material into the space between the seat forming member and the core rod so as to form a seat for the metal fitting, which is essentially free from burrs.

Abstract: A composite insulator includes a FRP core rod and a sheath which is formed by integrally molding an insulating polymeric material to cover the core rod over substantially the entire length thereof. The sheath is composed of a plurality of molded portions which are aligned with each other in the axial direction of the core rod. Adjacent molded portions of the sheath are arranged relative to each other so that a gap is left between the opposite ends of the molded portions. The gap is filled by a joint insulating material which is integrally united to the polymeric material of the adjacent molded portions.

Abstract: Apparatus for holding electrical conductors which includes a body having one or more bores for receiving electrical conductors. Each bore has an axial section having a non-circular cross-section. The bores may be disposed in substantially parallel relationship. Each of the bores may includes a counterbore at one axial extremity thereof to provide space for a weld between electrical conductors disposed in that bore and a chamber at the axial extremity thereof opposite to the axial extremity at which the counter bore is disposed.The invention also includes the method of assembling an assembly having first and second sets of wires or individual conductors that are to be secured together and then held respectively apart thereafter.

Abstract: In an improved panel interior assembly of the type in which elongated bus bars are snap-fit into an insulating support structure a plurality of integrally molded pins are attached to the insulating support structure positioned to extend through holes in a pan to which the insulating support structure is to be attached. These pins are ultrasonically staked to securely hold the insulating support structure and bus bars attached thereto on the pan.

Abstract: The insulator, preferably made of porcelain, is of the type comprising a lower bell-shaped portion, an intermediate annular, waist portion and an upper saddle portion for receiving and supporting an electric transmission overhead wire. The insulator is of the type having an axial blind bore opening at its lower end for receiving an upstanding support pin. The saddle portion includes a transversely-curved groove substantially normal to the axial bore and jutting parts on each side of the wire-receiving groove and laterally protruding from the waist portion. Each jutting part has an external face which is provided with a partly annular groove, generally coaxial with the bore and of greater radius than that of the waist portion. These annular grooves are adapted to positively retain the inturned flanges of a wire-retaining clamp despite an upward force or a laterally-upwardly-directed force exerted by the wire on the clamp. The waist portion can still be used for attaching the electric wire by a tie-wire.

Abstract: An electric transmission conductor support insulator made of plastic material for mounting on the top of a utility pole basically includes an elongated cylindrical body having a top end and a bottom end, a longitudinal bore within the body extending through the bottom end and tapering inwardly toward the top end, at least one circular ledge extending laterally from the body. The ledge has an upper surface, a lower surface and a side surface, the upper and lower surfaces are positioned normal to the longitudinal axis of the body, the lower surface being larger in diameter than the upper surface with the side surface sloping inwardly toward the body from the lower surface to the upper surface, and there is a circular notch in the side of the body juxtaposed above the ledge which notch is sized to admit a substantial portion of a conductor to be supported by the insulator.

Abstract: A rail insulator (5) for the securing of a conductor rail (2) on a rail support (4) which comprises a substantially U-shaped supporting rail in which holes are provided at regular intervals, preferably in two parallel rows, and where the rail insulator (5) is formed with a notch (18) corresponding to the thickness of the rail being used, is arranged so that on the side turning away from the notch it has outwardly-extending, hook-formed holding elements (24, 25) arranged to grip around and be secured to the rail support (4), in that between the holding elements there is provided a guide stud (30) which fits down into one of the holes in one of the rows of holes. One thus obtains a rail insulator which is well-suited for use in the building up of rail areas, in that the rail insulator can quickly and easily be removed and mounted on the rail support without detracting from the strength and the ability of the rail area to absorb mechanical forces from changes in current.

Abstract: In a conductor seal assembly, in which a conductor is sealed in place by a glass seal, a ceramic baffle plug is mounted on, and surrounds the conductor and is sealed at one end to the glass seal, preferably by fusion of the glass seal.

Abstract: The invention relates to support legs for bake elements used in microwave ovens. The improved support leg utilizes a conventional wire leg used on bake elements for electric ranges, wherein the leg is formed of wire which is bent to V-shape to provide a bight and legs extending from the bight. Feet are turned outwardly and angularly of the ends of the wire legs, the feet being coined to provide projection welding ridges. A molded ceramic block is slotted to fit into and around the vee and legs of the wire leg, and the two parts are held assembled by welding the feet to the metal sheath of a conventional bake element. The ceramic block is adapted to engage the floor of the microwave oven and is held by the wire leg with sufficient play so that the block may align itself with the oven floor in the event the latter is not level.