Abstract: A pin wrap having a unitary construction that includes a first elongated arm extending from an inboard end to an outboard end; a second elongated arm extending from the inboard end to the outboard end; and a curved end having an internal surface and a directly opposing external surface. The curved end integrally connects the first elongated arm to the second elongated arm at the outboard end. Also, the curved end is arcuate having a plurality of radii of curvatures. A blade and a helicopter with a blade can include the pin wrap.

Abstract: The inventive disclosure disclosed herein is generally directed to an improved portable-charger testing system (CT System) is an automated test system designed to screen-out defective units in a high-volume manufacturing process, and is specifically utilized for high-power devices such as portable chargers, powerbanks, wall chargers, car chargers, and associated cables. In typical embodiments, the CT System is comprised of measuring instruments and connection relays that work in concert to verify the functionalities of a device under test. The test instruments and relays are controlled by executing specialized software that facilitates communication between the various components through a Universal Serial Bus (USB) medium. Moreover, in many embodiments, the improved system securitizes, processes, and uploads the test data to a central Internet-based server for remote retrieval and post-processing.

Abstract: A cover apparatus is provided for covering an electrical insulator and a conductor. The cover apparatus includes a first cover portion extending along a first axis. The first cover portion includes a first segment covering a first portion of the electrical insulator and a second segment coupled to the first segment and covering a first portion of the conductor. The cover apparatus includes a second cover portion extending along a second axis. The second cover portion includes a third segment movably attached to the first segment and a fourth segment coupled to the third segment and covering a portion of the conductor. An example method of forming a cover apparatus for covering an electrical insulator and a conductor is also provided.

Abstract: A two-piece spool insulator system for convenient installation of a spool insulator for a power line has a spool insulator first side component and a spool insulator second side component. The spool first side surface has a first side locking pin and a first side locking hole disposed thereon. The spool second side surface has a second side locking pin and a second side locking hole disposed thereon. The spool insulator has a channel disposed through a central cross-section. For use, the spool insulator first side component attaches to the spool insulator second side component to form a spool insulator system for convenient installation of a spool insulator for a power line.

Abstract: An adapter for use between a two-hole blade end fitting of a line post insulator arm and a Y-clevis bolt eliminates the need to replace the entire insulator arm when the end fitting fails or becomes distorted due to wear of the Y-clevis bolt. The adapter includes a body with a two-hole insulator end that connects to the end fitting and a single or double eye conductor end that supports the Y-clevis bolt. The conductor end is configured to align the load axis of the insulator arm with the Y-clevis bolt to transfer the tension load effectively through the adapter. Annular shoulders surround the two holes in the adapter back and the insulator end of the body. The shoulders extend into the bolt holes in the end fitting to center the bolts and form a clamp on the blade end to prevent further damage to the end fitting.

Abstract: A high voltage DC bushing including a fluid duct with non-constant width (?r) along the axial direction of the bushing.

Abstract: An electrical insulator including a tube surrounded by an insulating sheath. The insulating sheath is composed of a filled, hardened, flexibilized, hydrophobic, cycloaliphatic epoxy resin containing from 25 to 75 percent by weight of mineral filler. The process for manufacturing this insulator includes the steps of installing the insulator tube or a precursor of the tube in an electrical insulator mold, feeding the filled unhardened hydrophobic cycloaliphatic epoxy resin in the mold so as to form the sheath, hardening the resin inserted in the mold so as to obtain the insulator, and extracting the insulator obtained from the mold.

Abstract: An electrical insulator comprises an elongate shank and one or more sheds disposed along the length of the shank. The surface of the insulator comprises longitudinally extending flutes, the depth of which are varied along the length of the insulator such that the circumferential distance of all transverse sections along the length of the insulator is substantially constant or controlled. Instead of flutes, the surface may be formed with an array of protuberances and/or concavities. The insulator thus provides a defined perimeter and surface area along its length, such that areas of the surface are not preferentially heated by surface currents to form dry bands and thereby cause arcing. Such topography also renders the insulator less susceptible to the degrading effects of surface pollution.

Abstract: A method for manufacturing a post insulator. A core is introduced into a tube of an insulating stiff material while leaving a small circumferential space separating the core and inner walls of the tube. Adhesive is introduced under an overpressure into an interior of the tube and is cured while maintaining an overpressure in the interior of the tube.

Abstract: This invention involves a compound and hollow insulator and its manufacturing method thereof. The insulator includes a connector, an insulating tube and petticoat. The insulating tube is made by winding epoxy glass fiber. The petticoat is arranged outside the insulating tube. The connector is arranged at the two ends of the insulating tube. The petticoat becomes an integrated body through injecting silicon sulfide rubber at the high-temperature so that the electrical and mechanical property is better. Meanwhile, the ratio of the qualified products is improved.

Abstract: Cable support insulators of the present invention generally have an insulator body having a cable base and a plurality of insulator sheds. The cable base has a ratchet locking mechanism to secure an electrical conductor to the insulator. In preferred embodiments, a cable support insulator is provided that has an insulator body includes a plurality of insulator sheds and a cable base. A locking base is connected to the cable base, and a retaining clamp is pivotally connected to the cable base. The cable base has a front end, a back end, and a seat adapted to receive a conductor cable. The locking base has a front plate having a plurality of ratchet teeth. The retaining clamp has a first retaining arm, a second retaining arm, and a locking blade.

Abstract: A cord retainer having a first portion containing a first magnet, the first portion attachable to the cord; and a second portion containing either a second magnet or a ferrous member, the second portion attachable to the cord or having an adhesive surface for attaching the second portion to a desired surface. The first portion and second portion are connectable to each other via magnetic attraction between the first magnet and either the second magnet or the ferrous member.

Abstract: The present invention relates to an outdoor termination for a high voltage cable, comprising an insulator body for receiving the high voltage cable; a filling compound provided within the insulator body and filling at least a portion of the space between the insulator body interior walls and the cable insulation; wherein said filling compound consists of a mixture of particles and an insulating compound; wherein said insulating compound is a crosslinked polymeric material with a DIN ISO hardness of 200 to 500 mm/10.

Abstract: The invention relates to an outdoor sealing end (8) which is elevated on one side. Means (18) for fixing the cable (10) are designed on the base fittings (20). An electric duct (32) is situated inside the sealing end. Additional, conventional means for electrically connecting the cable shield to the earth potential and means for the field control (field control body 33) and the insulation on the inhomogeneous potential transitions on the cable end are provided. The electric duct (32) that is embodied as a pipe or pin is connected to the cable conductor (12) by means of contact elements (42). The duct (32), the insulating body (50) and the top fittings (70) form an assembly unit. The surface of the sealing end is coated with a voltage-dependent field-controlling layer (64).

Abstract: A housing for an electrical apparatus includes a sheath, at least one shed and a hydrophobic coating. The sheath includes a first electrically insulative material and an outer surface. The at least one shed includes a second electrically insulative material and an outer surface. The hydrophobic coating is applied to the outer surface of at least one of the sheath and the at least one shed. One of the first electrically insulative material and the second electrically insulative material includes an electrically insulative, polymeric material.

Abstract: A tubular elastic covering (730) for electric components (700), having on the whole predetermined values of mechanical and electric/environmental requirements, in which the mechanical requirements include expandibility and elastic recovery in a radial direction, and electric/environmental requirements comprise resistance to tracking and resistance to solar radiation, characterized in that said covering includes an inner insulating layer (680) and an outer insulating layer (660) coaxial with each other, in superposed relationship and bonded together, made of blends of cross-linked polymeric material, in which the cross-linked blend forming the inner layer has predetermined values of said mechanical requirements and the cross-linked blend forming the outer layer has predetermined values of said electric/environmental requirements.

Abstract: A high-voltage homogeneous co-curing composite insulator includes first and second end fittings longitudinally separated by a spacer, a resin impregnated fiber core wound onto the end fittings and onto the spacer, and an outer sheath moulded onto the fiber core. Since the resin matrix of the core and the material used to form the outer sheath each include curable resins from the same family and are, therefore, chemically compatible, a chemical link exists between these two elements. The end fittings are provided with a relatively thin wall defining a mechanical fuse.

Abstract: An assembly is provided having a core and a housing. The housing has an internal passageway extending from a first housing end to a second housing end for receiving the core. A coating of an uncured moisture activated material is disposed between the housing and the core. The coating cures upon reacting with moisture penetrating the housing to reseal the housing at a point of moisture penetration. The material cross-links in the presence of the moisture, thereby bonding with the moisture to prevent the moisture from contacting the core. The cured material is a rubber-like substance that adheres to the housing and to the core, thereby resealing the housing at the point of moisture penetration.

Abstract: A composite insulator is provided. At least one metal end fitting is provided having a sleeve portion which defines a bore with a first diameter, d1. An insulator subassembly is then formed. The insulator subassembly includes a rod of electrically insulating plastic material and an insulator sheath covering at least a portion of the outer surface of the rod. An end portion of the sheath has a deformable circumferential ridge formed on the outer surface thereof. This circumferential ridge has a second diameter, d2, which is greater than the first diameter, d1. The insulator subassembly is then inserted into the bore of the metal end fitting with a spacer member interposed between the metal end fitting and at least the circumferential ridge. The spacer member serves to deform the ridge to define a temporary vent for allowing air within the bore to escape.

Abstract: A tubular elastic covering for electric components is provided to obtain predetermined values of mechanical and electric/environmental requirements. The mechanical requirements include expandibility and elastic recovery in a radial direction. The electric/environmental requirements include resistance to tracking and resistance to solar radiation. The covering includes an inner insulating layer and an outer insulating layer coaxial with each other, in superposed relationship and bonded together. The covering is made of blends of cross-linked polymeric material, in which the cross-linked blend forming the inner layer has predetermined values of the mechanical requirements and the cross-linked blend forming the outer layer has predetermined values of the electric/environmental requirements. This invention also describes a method of making this covering, a termination for electric cables utilizing this covering, and a method of mounting the termination to an electric cable.

Abstract: A composite insulator includes an insulating rod, end fittings crimped to opposite end portions of said insulating rod, and an elastic insulating material molded around the outer periphery of the insulating rod, wherein each of the end fittings has a flange around the outer periphery of an end fitting body on an axially external side thereof, and the elastic insulating material is molded around the outer periphery of the insulating rod and those of the end fitting bodies such that the elastic material extends up to and between the flanges. A process for the production of such a composite insulator is also disclosed.

Abstract: An elastomeric surge arrester housing includes a sleeve having a tubular core and radiating sheds. The sleeve is molded in a first configuration and, when the core is radially stretched, assumes a second configuration in which the sheds assume a downwardly extending configuration. The sheds, in the second configuration, include an upper surface having a generally frustoconical shape. The housing may be made using conventional molding techniques, but requires substantially less material than if the housing were molded directly into the second configuration.

Abstract: A hollow insulator for electric transmission and/or distribution lines including an insulating hollow tube made of composite material which is coupled, at least at an end portion thereof, to a metal flange which has a portion adapted to be inserted into the hollow tube. The coupling between the metal flange and the insulating tube is provided by means of a plurality of connection elements adapted to transfer to the flange flexural stresses due to flexural moments applied to the tube. The connection elements work substantially under shearing stress.

Abstract: A weathershed for use in a composite insulator includes a molded polymer body. The body configuration is such that the leakage distance across the weathershed is increased, while at the same time the amount of material needed is reduced. This provides a lightweight and easily manufactured weathershed. The weathershed includes a radially curved outer edge which reduces the electric field gradient and also reduces the tendency to trap contaminants.

Abstract: An end fitting having a bore that forms a sleeve for the shank of an electrical insulator of composite structure. The bore has a substantially frustoconical wall that flares away from the bore opening towards the end wall of the bore and has an annular swelling directed towards the inside of the bore. This complex shape for the wall of the bore contributes to reinforcing the strength of the fixing between the end fitting and the shank by interference due to heat shrinking.

Abstract: An electric high-voltage insulator made from plastic comprises at least one glass fiber rod (1), at least one shield covering (2) made from silicone rubber which surrounds the glass fiber rod (1) and has concentric bulges (3) arranged along the longitudinal axis and bent in the shape of sheds in such a way that they form a convex top side and a concave or flat underside, as well as metal fittings (5) on both insulator ends. In this case, the bulges bent in the shape of sheds have at least one groove (4) on the underside preferably with a minimum depth of 1 mm.

Abstract: A load insulator having an elongated, load bearing, electrically insulating body extending between and coupled to opposite metal lugs, for coupling the load insulator in a loaded line, has an electrically insulating cover formed on the outside of the body and extending over and completely covering each of the pair of metal lugs at the opposite ends of the body. The insulating cover, which is of integral, one-piece construction, and may be made of polyurethane, is formed within a mold during construction of the load insulator by leaving a void within the mold around the opposite metal lugs and the body before introducing plastic into the mold, to form the insulating cover. Covering each of the opposite metal lugs as well as the body with the insulating cover forces high voltage-produced currents through the inside of the load insulator by preventing current creep around and flashing over the outside of the insulator body.

Abstract: An insulator in the form of suspension insulator or pin type insulator has an elongated load sustaining body with a plurality of weathersheds extending radially relative to the longitudinal axis of the body on the outer surface of the body. The body and weathersheds are unitarily formed as one piece of rigid dielectric plastic polymer which are molded together. Clevis and eye coupling means are provided on the ends of the body to facilitate connection to support structures and high voltage lines.

Abstract: An electrical insulator for supporting an electrical conductor includes a load sustaining molded core, a mounting on the core, an dielectric sheath, and a metal cap. The molded core is formed of a dielectric polymer with opposite longitudinal ends and a profiled lateral outer surface between the ends. The dielectric outer sheath overlies the core outer surface and has a weathershed extending laterally outwardly relative to the core. A metal cap is secured to one end of the core by the metal cap having a portion directly molded to the core. The mounting is located on the end of the core opposite the metal cap.

Abstract: The invention relates to a high voltage insulator of ceramic material, which includes a longitudinal shank having molded sheds and to whose ends of the shank metal caps are shrink-fitted. The ends of the longitudinal shank are enlarged so that the diameter of the enlarged ends is at least 1.05 times the diameter of the longitudinal shank. The cylindrical surface, and the end face of the enlarged ends of the longitudinal shank are machined.

Abstract: An electrical insulator in the form of a pintype insulator has a load sustaining mechanical core and a dielectric sheath overlying the mechanical core to protect the mechanical core from the weather. The mechanical core is constructed of a load sustaining dielectric material which is different from the dielectric material of the sheath. The mechanical core has a profiled outer surface with a top groove, two side grooves, an annular rib and an axially extending threaded bore. The dielectric sheath is applied over the mechanical core as thin as practical to minimize the amount of sheath material being used. However, the dielectrical sheath is molded on the mechanical core to form a pair of weathersheds which can either extend radially outwardly therefrom or substantially downwardly therefrom in the form of vertical sheds.

Abstract: The invention provides for a method of molding an elastomeric material which avoids longitudinal mold lines and an improved molding composition as well as molded parts for hybrid insulators and the like.

Abstract: A terminal assembly is provided which is easy to assemble and disassemble. The assembly features male and female ceramic elements that interconnect and provide a passageway into which a terminal equipped with forward and rearward tabs is placed. After the terminal is positioned in the passageway, the forward tabs may be bent into a position at an angle to the terminal, thereby securing the terminal in place and holding the terminal assembly together. The male ceramic element is provided with a unique annular depression that reduces the amount of ceramic materials needed to make the assembly, while also providing the minimum surface spacing required by industry standards. In addition, the terminal assembly is provided with a v-shaped attachment element for conveniently attaching the assembly to a lead wire.

Abstract: An insulated link using new castable insulating materials and interim molds. A strong, insulating cast dielectric is assembled with metal plates to form a core assembly. A low viscosity bonding compound introduced into the core prior to casting an outer dielectric jacket eliminates the formation of air pockets. This construction provides a link that can support heavy loads and that has strong dielectric properties. The simplified method of construction of the link increases manufacturing yields, as well as the durability, ultraviolet resistance, and electrical resistance of the link.

Abstract: A composite insulator includes a FRP core rod and a sheath which is formed by integrally molding an insulating polymeric material to cover the core rod over substantially the entire length thereof. The sheath is composed of a plurality of molded portions which are aligned with each other in the axial direction of the core rod. Adjacent molded portions of the sheath are arranged relative to each other so that a gap is left between the opposite ends of the molded portions. The gap is filled by a joint insulating material which is integrally united to the polymeric material of the adjacent molded portions.

Abstract: A composite link and insulator, and method of construction, includes a fiberglass body. The body is formed by coating glass fibers with a liquid resin and winding the fibers around a plurality of tubular fittings or bushings in two layers, a first extending longitudinally of the body and the second transversely and around the first. A polymer shield layer and weathersheds are injection molded over the fiberglass body to create an insulator. The insulator may also be provided with stiffening plastic inserts at either end for increasing strength without adding significantly to the insulator's overall weight.

Abstract: An explosion-proof porcelain housing for a gas-filled insulating apparatus includes a hollow porcelain housing body having a tapered inner surface, and a resin lined on the inner surface of the porcelain housing body. The thickness of the resin lining decreases along the tapered inner surface.

Abstract: A composite link and insulator, and method of construction, includes a fiberglass body. The body is formed by coating glass fibers with a liquid resin and winding the fibers around a plurality of tubular fittings or bushings in two layers, a first extending longitudinally of the body and the second transversely and around the first. A polymer shield layer and weathersheds are injection molded over the fiberglass body to create an insulator.

Abstract: An electrical assembly, such as an insulator or a surge arrester, utilizing a pair of end collars for coupling an elastomeric weathershed housing to a pair of metallic end fittings, and for reducing electrical stress at the interface of the ends of the weathershed housing and the end fittings, and for sealing the ends of the weathershed housing to the end fittings. In particular, a radially directed force is applied to the weathershed housing by insertion of the core member into the axial bore of the weathershed housing causing radial outward expansion of the weathershed housing into intimate contact with the end collars. Also, each of the ends of the weathershed housing is held in contact against the inner end of the respective end fitting to seal the interface therebetween. Accordingly, a watertight seal is created at the interface between each of the end fittings and the ends of the weathershed housings.

Abstract: An insulator of the type composed of a core onto which a skirt made of insulating material and provided with fins is molded. The core comprises an axial rod of a composite material onto whose ends the end sleeves of mounting terminals are swaged.The rod comprises a web of longitudinal, parallel fibers bonded by thermosetting resin and encased in a braided or woven envelope like covering. A mounting terminal is connected to an end of the rod by a combination of uniformly distributed radial locking of the sleeve onto the rod and by penetration of the metal of the sleeve into gaps between the fibers of the envelope like covering.

Abstract: An electrical assembly, such as an insulator or a surge arrester, utilizing a pair of end collars for coupling an elastomeric weathershed housing to a pair of metallic end fittings, and for reducing electrical stress at the interface of the ends of the weathershed housing and the end fittings, and for sealing the ends of the weathershed housing to the end fittings. In particular, a radially directed force is applied to the weathershed housing by insertion of the core member into the axial bore of the weathershed housing causing radial outward expansion of the weathershed housing into intimate contact with the end collars. Also, each of the ends of the weathershed housing is held in contact against the inner end of the respective end fitting to seal the interface therebetween. Accordingly, a watertight seal is created at the interface between each of the end fittings and the ends of the weathershed housings.

Abstract: A modular electrical assembly is enclosed in an elastomeric weathershed housing, and has a plurality of electrical components aligned in a row and in electrical connection with one another via their axially-directed ends and under an axially-directed compressive force via a non-conductive filament winding. The filament winding defines a crisscross pattern with lateral openings for venting gas upon failure of one of the electrical components. The openings can be filled with fracturable epoxy or other insulating materials such as silicone grease.

Abstract: An elongated electrically insulating support structure, for use by itself as an electrical insulator or for use as a strength member in a composite electrical insulator made of fiberglass-reinforced resin, comprising a central cylindrical body and ends having the shape of solids with surfaces of revolution with axial symmetry, having diameters larger than the diameter of the central cylindrical body, with which they are radiused without solution of continuity, i.e., connected without and discontinuity, wherein the central cylindrical body and the ends consist of superimposed and crossed layers of glass filament impregnated with thermosetting resin, wound around a cylindrical element with a helical winding angle smaller than 90.degree..

Abstract: A modular electrical assembly is enclosed in an elastomeric weathershed housing, and has a plurality of electrical components aligned in a row with terminals at the row ends. The electrical components and the terminals are in electrical connection with one another via their axially-directed ends and are axially compressed by a non-conductive filament winding. The filament winding has axial end portions wrapped about the terminals and extending axially beyond the terminals in a direction opposite to the electrical components. The winding end portions are prestressed in axial compression to increase cantilever strength and to decrease cantilever deflection.

Abstract: A switch apparatus comprising a switch mechanism including a first contact, and a second contact movable into and out of engagement with the first contact for respectively closing and opening the switch mechanism, an operating rod assembly connected to the second contact for moving the second contact into and out of engagement with the first contact in response to movement of the operating rod assembly, the operating rod assembly including an operating rod having an outer surface, a first end adapted to be connected to a prime mover, and an opposite second end, and a conductive member connected to the second end of the operating rod and to the second contact, the conductive member having a construction for reducing the magnitude of electrical stress adjacent the outer surface and for positioning electrical stress away from the outer surface, and a pressure vessel for enclosing the switch mechanism and the operating rod assembly and surrounding the switch mechanism and the assembly with dielectric gas.

Abstract: The invention provides an electrical insulator comprising a cylindrical core (2) of an insulating refractory material, such as porcelain, onto a portion of the curved surface of which a sleeve (8) of insulating polymeric material is fitted. Metal end-caps (4), for electrically connecting the insulator, are fitted to the ends of the porcelain core such that there is an exposed portion (10) of the curved surface of the core between the sleeve and each end-cap. Thus, any damaging electrical activity which takes place at the metal end-caps is directed primarily onto the surface of the porcelain core (2), and not onto the surface of the electrically vulnerable polymeric sleeve (8), which serves to protect mechanically the relatively brittle porcelain core. Optionally, the polymeric sleeve (8) may have a convoluted or a shedded outer surface (12) to increase the leakage path length of the insulator, or to prevent the formation of a continuous moisture path, or both.

Abstract: An insulator housing comprising a resin bonded fibre tube carrying water repellent, spirally arranged inner sheds and water sheds made from strips of polymeric material provides improved outdoor electrical insulation. The insulator housing provides greater insulation performance per unit length of housing than prior art structures.

Abstract: An electrical assembly comprising a plurality of electrical components aligned in a row under an axial load and wrapped with filament windings. The wrapped components are then preferably enclosed in a housing. MOV blocks can be used as the electrical components, resulting in a surge arrester having excellent heat transfer properties as well as improved tensile and cantilever strengths. The electrical components can be varistors, resistors, capacitors and insulators or any combination thereof.

Abstract: A process for manufacturing a fiber-reinforced push or pull rod formed of electrically insulating plastic material having flange fittings fastened to respective ends thereof. The push or pull rod is formed preferably as a hollow cylinder, and the flange fittings are adapted for transmitting compression or tension forces. A plurality of threads are arranged in parallel with each other and an axis of the rod; which threads are then impregnated with a hardenable plastic material. In accordance with the invention, the tensile strength of the rod is improved by wrapping the threads about at least one pair of wires which are arranged substantially parallel and at a distance with respect to each other so as to form a tape wherein the wires form the edges of the tape. The wires, as tape edges, are inserted into helical external recesses of the flange fittings and are secured therein in a form-locking manner.

Abstract: The leads to a heater for an electrothermal hydrazine monopropellant thruster comprise tungsten conductors wrapped with smaller diameter tungsten support wire and insulated with beads of alumina (Al.sub.2 O.sub.3). A transition section connects the leads to regular leads. An attaching support wire is attached to the heater at one end and to the transition section at the other end. The insulated conductors and attaching wire are wrapped together with nickel ribbon to form a sheath.