Abstract: An end of a conductor having a stranded conductor layer wound around a tension member made of resin-reinforced carbon fiber is cut back to expose the end of the tension member. The exposed end of the tension member is inserted into a metal fitting having multiple longitudinal slits. A metal sleeve is then fit over the metal fitting and also partially over the stranded conductor layer before compress-fitted into place. Accordingly, it is possible to attach, with good workability and sufficient tensile strength, a conductor that has a tension member made of resin-reinforced carbon fiber.

Abstract: A junction box has a base, a top, and side walls extending between the base and the top. A mount is connected to the junction box for mounting a junction box on a structure. Plural conductor plates within the junction box are separated by plural insulator layers. The plates are aligned generally parallel to the base and the top. The conductor plates are spaced inward from the walls. Metal conductors extend from the conductor plates partially toward the walls. Connectors having metal conductive cylinders and having outer insulator cylinders extend axially beyond the metal conductors. The metal conductive cylinders have inner and outer ends. The inner ends are permanently attached to the conductors extending from the plates. The insulator cylinders have inner and outer ends. The inner ends of the insulator cylinders extend over the conductors. The outer ends of the insulator cylinders extend to the side walls of the junction box.

Abstract: The invention pertains to flexible heating elements with carbon fiber resistive elements and can be used independently for heating greenhouses, domestic and industrial premises and as a component in other devices such as heaters. The invention also concerns a method of manufacturing the flexible heating elements in question. An electrical heater is a resistive element in the form of a bundle of carbon fibers; an insulating first layer made from a heat-conducting material in the form of a winding or braid, and a second layer made from polymer material; current supply elements each of which has three pairs of lobes. One of these pairs secures the end of the resistive element freed from the electrical insulation between the tip and a section of the first insulating layer; the second compresses the second electrically insulating layer; the third secures the insulating tube.

Abstract: A gasoline dispenser, and cable assembly utilized therein, in which the cable assembly is formed by a plurality of conductors, a sheath of insulative material extending around each conductor, and a sleeve extending over a portion of the jacket. The sleeve is crimped over the jacket to compress the jacket and sheaths to reduce the passage of vapor through the cable assembly. The cable assembly is connected between two components in the dispenser to prevent the flow of gasoline vapor from one component to the other.

Abstract: An electrical connector with a first U-shaped section and a second section. The first and second sections each have a conductor receiving channel. The channels have center axes that extend along parallel planes, but are angled relative to each other. One embodiment has the second section with a U-shape orientated generally reverse to the first section and sharing a common bottom. A set of compression dies are provided to allow the first and second sections to be compressed onto respective conductors at the same time.

Abstract: This invention relates to a method for preventing transport of fluids--such as water and/or gas--through a joint between at least two insulated cable conductors (1,2;21,22,23). The method includes provision of a jointing ferrule (3) for insertion of the conductor ends into the ferrule and making required electrical contacts, --and provision of a molded sheath (8) of insulation material over the joint in sealed contact with the conductor insulation. The ferrule is precovered with a coating containing EEA copolymer to obtain improved adhesion between the ferrule and the insulation sheath. The mold material must be compatible with--and preferably of the same material--as the conductor insulation.

Abstract: A locking wire connecting device having a plurality of cylindrical housings of circular cross section, each of the housings containing plural rings of plural symmetric inwardly curving teeth, and an alloy pin embedded in a plastic retaining wall. A wire is inserted into each of the respective housings without removal of the wire insulation, until the pin fully contacts the respective wire and pushes the wire insulation firmly into the inwardly curving teeth, which will resist slippage or removal of the wire. This allows for quick, reliable and simple connecting of cut wires in an enclosed space.

Abstract: A terminal for coupling wirings of the present invention is simply constructed, features enhance coupling/assembling operability, and needs decreased space. A terminal body (21) is constituted by a wiring connection portion (22) and an overlapping portion (21). an external wiring is fastened by caulking to the wiring connection portion (22) and is connected thereto. An engaging pawl (26) and an engaging piece (27) are formed on the overlapping portion (23) on both sides of the bolt insertion hole (25). The pair of terminal bodies (21) are turned relative to each other in the circumferential direction of the bolt insertion hold (25) in a state where the overlapping portions (23) are overlapped one upon the other on the back surface side thereof. Then, the engaging pawl (26) rides on the engaging piece (27) of the opposing terminal body, and the engaging pawl (26) and the engaging piece (27) come into engagement with each other.

Abstract: In order to radiate heat so that a wire does not experience smoking before a fuse blows out, a wire 10 is formed by covering a core 13 made of conductive wires with an insulation sheath 12. The insulation sheath 12 is made of a radiating insulation material having a high thermal conductivity obtained by mixing one or more of silica, alumina, magnesium oxide, boron nitride and beryllium oxide with poly vinyl chloride.

Abstract: A rubber plug is configured to be clamped to a wire without damaging the rubber plug. An insulation barrel is clamped to a clamping surface of the rubber plug, thereby retaining the rubber plug against withdrawal from the wire. An interposing ring is interposed between the insulation barrel and the rubber plug when the insulation barrel is clamped so that side edges of the insulation barrel will not bite into and damage the rubber plug.

Abstract: The invention is directed to an electrical connector having a main body with a conductor receiving passageway extending therethrough. The conductor receiving passageway has a conductor gripping surface with an upper level and a lower level for engaging a conductor. A pair of gripping jaws are moveable to secure a conductor within the conductor receiving passageway, there being a longer gripping jaw corresponding to the lower level and a shorter gripping jaw corresponding to the upper level. The conductor is secured within the conductor receiving passageway between the longer gripping jaw and the lower surface and also between the shorter gripping jaw and the upper surface.

Abstract: A bond bar assembly spans an electrical cable splice. The bond bar assembly includes a conductive bond bar having opposed ends and a longitudinal central extent which spans the cable splice. Each end of the bond bar has a generally planar surface for engagement with the cable. A radially contractable clamping member is securable about the cable and about the planar surface of each bond bar end for securing the bond bar ends to the cable. The planar surface of each bond bar end includes a deflectable jacket skiving member which is deflectably movable from a first position in non-skiving engagement with the jacket of the cable to a second position in skiving engagement with the cable jacket upon the radial contraction of the clamping member. Such arrangement positionally confines and secures the bond bar with respect to the cable.

Abstract: In a screw clamp (2) for connecting electrical conductors (36), the clamp body has a U-shaped sheet-metal component (4) between the arm sections (5, 6) of which is held a nut (9) to accept a clamping screw (11) and in which the end section (12) of the first arm section (5) is bent through 90.degree. towards the second arm section (6), bears upon the latter and has an opening (17) though which the clamping screw (11) can be inserted. To improve the mechanical strength of such a screw clamp (2) while at the same time reducing its structural height, the end section (15) of the second arm section (6) is also bent towards the first arm section (5) and has a screw opening (18), with the two end sections (12, 15) and the nut (9) being in mutual contact.

Abstract: A crimped terminal (or splice) has a housing (10) including a barrel (11) receiving an insert sleeve (13). The barrel (11) has a lug (12) received in a complementary notch (14) formed in the insert sleeve (13), thereby circumferentially keying the insert sleeve (13) to the barrel (11), preventing relative rotation therebetween, and reinforcing the housing (10) during the crimping process. This eliminates cracking of the housing (10) during crimping while improving heat dissipation.

Abstract: A method for electrically attaching electrode wire to a conductor in a defibrillation lead is disclosed. The method comprises melting the end of the wire with a hydrogen torch to form a ball of metal, then crimping or welding the ball to the conductor or to a joining piece attached to the conductor. Also, a hydrogen torch (water welder) may be used to join two or more electrode wires to each other.

Abstract: A screw terminal for an electrical connection of an eye of a cable comprises a casing, a first clamping plate axially movably but not rotatably mounted in the casing, the axial movement of the first clamping plate being limited by an inner surface of the casing. The first clamping plate defines a taphole and has laterally bent up, axially extending spring tongues. A second clamping plate is fixedly mounted in the casing, the second clamping plate defining a taphole axially aligned with the tap hole in the first clamping plate. A clamping screw axially moves the first clamping plate between a closed position and an open position limited by the inner casing surface wherein the space between the first clamping plate and the second clamping plate has a maximum axial length.

Abstract: In a terminal for high-voltage resistant electrical wire, an intermediate part is provided with two opposed lateral walls separated by a base. The intermediate part is located between a barrel, to which the end portion of a high-voltage resistant wire is caulked, and a connecting portion. A stopper is formed by cutting and lifting the base of the intermediate part and contacts the fold-back portion of the high-voltage resistant electrical wire at its end section. A support consisting of a plate-like portion is also provided, the plate-like portion protruding from the upper end of at least one of the opposed lateral walls towards the other lateral wall and contacting a stopper at a plane thereof facing the connecting portion.

Abstract: A cable shield clamp has a body section having a cable receiving cavity extending therethrough. The cavity has a forward tapered portion for wedging the cable shielding therein to improve shielding connection between the cable and the clamp. The cable shield clamp further has a clamping mechanism having a supple or ductile band extending around the cavity through a slot in the clamp body. The band can be tightened by twisting around a pivotable member in order to securely clamp the cable.

Abstract: A sensor assembly includes a sensor including a mating feature disposed thereon. The sensor assembly also includes a harness having a protective sleeve including a sleeve end. The sensor assembly further includes a sleeve retainer connected to the sleeve end. The sleeve retainer includes a plurality of inwardly projecting spring tabs adapted to snap-fittedly engage the mating feature on the sensor to connect the sleeve retainer and harness to the sensor. Upon axial movement of the sleeve retainer over the sensor, the spring tabs snap-fittedly engage the mating feature on the sensor and hold the protective sleeve in position relative the sensor.

Abstract: An apparatus and process for splicing electrical wires that are to be exposed to an adverse environment. The apparatus includes a connector, an insulating sleeve adapted to retain the connector, and an encapsulant. The encapsulant, which is disposed within the insulating sleeve, has a cone penetration value of 100 to 350 (10.sup.-1 mm) and an ultimate elongation of at least 200%.

Abstract: A crimp terminal is adapted for terminating a magnet wire. The terminal includes a wire-receiving barrel defining a longitudinal axis. At least one serration extends axially of the barrel and defines an interior longitudinal edge for piercing the wire coating and engaging the conductor upon crimping the barrel onto the wire. Preferably, a plurality of the axially extending serrations define a plurality of circumferentially spaced longitudinal edges around the interior surface of the barrel. A plurality of axially and circumferentially spaced serrations may be disposed between at least some of the axially extending serrations.

Abstract: An apparatus and method for protection of electrical contacts as well as a process for splicing electrical wires that are to be exposed to an adverse environment. The protection apparatus ensures that the electrical contacts are protected when they are otherwise located in an adverse environment. In a particular embodiment, the apparatus includes a connector, an insulating sleeve adapted to retain the connector, and an encapsulant. The encapsulant, which is disposed with protection apparatus, e.g. the insulating sleeve, has a cone penetration value of 100 to 350 (10.sup.-1 mm) and an ultimate elongation of at least 200% and preferably an elastic modulus of less than 10.sup.7 dynes/cm.sup.2.

Abstract: A compression connector accommodates an electrical conductor for crimping connection therein. The connector includes a connector body having a nest defined by a bottom wall and an opposed pair of upstanding sidewalls. The sidewalls are inwardly deformable upon application of a crimping force. A non-bendable die engagement extent is attached to the sidewall by a weakened portion thereof. Upon application of a crimping force the die engagement extent is cause to deform prior to the deformation of the other sidewall. This permits the sidewalls to overlap around the conductor during crimping.

Abstract: An electrical and mechanical cable connector is constructed for maintaining an electrical grounding circuit in electrical installations on board of an aircraft. For this purpose the connector has two bodies positioned coaxially to each other and rotatable to each other but restrained against relative axial movement by a spring ring. One of the two bodies has a plurality of contact springs formed by cutting axial slots integrally into a portion of the one body. The body with the contact springs rests at least partly in or on the respective support body. Both bodies have a common central axis and contact pressures are effective radially inwardly or radially outwardly relative to the common central axis and are axially distributed along the central axis, whereby both bodies are electrically interconnected to maintain the grounding circuit.

Abstract: An electrical harness employs a flexible twisted wire of circular cross-section formed from a multiplicity of electrically conductive strands. Electrical connectors are secured to the wire at equidistantly spaced positions along the length of the wire. Each connector is an integral one-piece structure having a center section and two wing sections. Each connector is crimped in position by folding the wing sections over the wire such that the wire is sandwiched between the center section and the wing sections. A transverse orifice extending through the connector and the wire facilitates forming an electrical connection between a threaded terminal and the wire.

Abstract: A crimp terminal having a crimp barrel crimped to an end of an electric wire is disclosed. The crimp barrel has a body of semicircular cross section and a couple of crimp wings which integrally extend from ends of the circular arc of the body and are caulked around the end of the electric wire in a mutually overlapped state. The crimp wings are overlapped and locked so they prevent each other from moving in a direction to release the overlap. It is preferred that each of crimp wings has a hook portion mutually locked on a locking surface. Also, a process for producing the crimp terminal is disclosed.

Abstract: A cap for a twist-on electrical connector includes a body formed of a semi-rigid insulating material and having a central bore, open at one end and closed at the other end by an integral end wall. The bore of the cap is formed to receive a wire clamping structure such as a coiled spring. The body has a first exterior portion of maximum diameter generally adjacent the open end. Substantially the remaining portion of the body is generally conical and has a pair of generally oppositely positioned laterally extending wings. The wings are each generally tangential to the conical body portion and the outwardly facing side of each wing has a concave pressure application surface area.

Abstract: An H-shaped compressible connector having a main body and two pairs of opposed legs extending in opposite directions from the main body. The H-shaped connector is designed to require a relatively small amount of compressive force to be applied to a crimping device to completely close the connector. In one embodiment, circular ribs or angular tips are provided on the distal portion of each of the legs.

Abstract: There are provided a terminal connection structure and a method of producing the same, in which a terminal is positively and firmly press-connected to end portions or intermediate portions of electric wires, and the connection portion is rendered waterproof. Conductors of a plurality of electric wires are press-connected together by pressing pieces of a terminal through an organic seal material, and the conductors, as well as sheaths of the wires, are clamped together by the pressing pieces of the terminal, and each of the pressing pieces is pressed deeper at that portion thereof disposed on the conductors than at those portions thereof disposed on and adjacent to the sheaths, so that the organic seal material is filled in the conductors, in between the terminal and the conductors, and in between the terminal and the sheaths.

Abstract: A rubber plug for sealing is engaged with a covered wire, and the rubber plug is prevented from being disconnected when an insulation barrel of a terminal fitting is clamped to the plug. The insulation barrel is curved and clamped along a maximum extent of the outer circumferential surface of the rubber plug, while both end portions of the insulation barrel are overlapped. Both ends of the insulation barrel can be prevented from biting onto the surface of the rubber plug.

Abstract: A cylindrical heating coil element repair member for joining the two ends of a broken electric heating coil element wire wherein the broken wire ends are inserted, respectively, into apertures formed in each end of the cylindrical repair member until they make contact with the solid central portion of the repair member and where the end portions with wire ends therein are crimped onto each wire end to retain them therein to provide electrical continuity through the repaired wire.

Abstract: The present invention concerns a crimp contact used for connecting electrical wires. The said crimp contact is of the type consisting of a strip of electrically conductive material, for example copper, crimped to form a substantially square shape, with rounded corners and edges. According to the present invention, the electrically conductive base material is backed with a layer of soldering material, for example tin, in various shapes and size. In addition, solder flux may be advantageously placed between the soldering material and the electrically conductive base.

Abstract: A crimp-style terminal crimped to connect itself with an end of an electric wire includes an electric connecting part which is electrically connected to the other connecting part; and a crimping part formed integrally with the electric connecting part. The crimping part includes a bottom part and a pair of bends protruding from both sides of the bottom part. Each of the bends is formed to be thinner than the bottom part. In crimping, the pair of bends are deformed in such a manner that each end of the bends is directed to a substantially intermediate position in the width direction of the bottom part, whereby the end of the electric wire is crimped to the terminal securely.

Abstract: The present invention includes an electrical connector manufactured in the form of a strip of Micro-connectors stamped from an integral piece having a parallelepipedical body (4) in the shape of a "U" having a bottom portion (5) and two sidewalls capable of being inwardly crimped. The bottom portion (5) is centrally hollowed out and has in the inner ends thereof two sets of small metallic tongues (6, 7, 8) that are spaced apart from each other by contact slots (9, 10) of different sizes. The sidewalls include a positioner rod (11A, 11B) located adjacent to the two legs (16, 17) located on the ends thereof, each of the legs (16, 17) having two cutouts (12, 13, 14, 15) in the shape of a "V." The automated tool for application of the micro-connectors, is unique in that it applies reduced sized connectors. The tool has a wire cut system which cuts the wires on the side ends of the crimper (35) of the application tool (31) so that the wires are arranged side by side after cutting.

Abstract: An opened barrel type crimp terminal having a body of semicircular cross section which surrounds an end of an electric wire. A pair of claws integrally extend from ends of a circular arc of the body and are adapted to be crimped on the end of the electric wire. This invention further includes a method of crimping the crimp terminal on the end of the electric wire. The body containing the end of the electric wire is put on a pressure receiving member. One of the claws extends a predetermined length longer than the other claw. A pressing member is displaced with respect to the pressure receiving member to bend the longer claw above the other claw so that the longer claw laps over the other claw. This crimps the electric wire into the crimp terminal.

Abstract: Limiters for protection against fault currents in electrical distribution networks the limiter having externally visible indicator for indicating that a limiter element has fused and which visible indicator may be reset and reused after a fused limiter is replaced.

Abstract: A self crimping connector for securing very fine wires of the order of 0.0015" diameter into an electrical connector is described. A terminal block having an opening at least five times the diameter of the wire is preferably gold plated and the wire is inserted. A malleable metal pin means, preferably a gold pin having a diameter slightly less than the diameter of the opening, is inserted between the wire and a sidewall of the opening. A longitudinal force is applied to the exposed end of the pin so as to radially expand the pin and force it into locking engagement with the wire and the sidewall without deforming or nicking the wire and thus weakening it.

Abstract: An electrical crimp connector (1) comprises a crimp barrel (3) located within an insulating sleeve (4), and a quantity of gel (5) located within each end region of the insulating sleeve at each end of the crimp barrel. Each quantity of gel contains an aperture (10) to allow wires (2) to be inserted into the crimp barrel. Once the connector has been crimped, the gel located within each end region of the insulating sleeve seals it against moisture ingress, forming a moisture-resistant electrical connection.

Abstract: An electrical terminal (1) for connection to one or more electrical wires comprises a conventional terminal portion (2) having a lug portion (3) and a hollow shank (4), a jacket (11) of polymeric insulation that extends over the shank, and a tapering hollow connection piece (6) for example in the form of a coiled wire. The tapering connection piece has an internal and external screw thread and is arranged partly within the end of the shank. It is capable of receiving one or more electrical wires so that they can be secured within the connection piece (6), and the connection piece (6) can be secured within the shank (5) by twisting the terminal about the wires. The jacket (11) is preferably formed from a heat-shrinkable sleeve, and the terminal preferably includes a quantity of solder (9) for forming a permanent electrical connection.

Abstract: A pressure-welding type electric terminal according to the present invention is constructed such that it comprises an electrically contacting section and an electric wire connecting section which is composed of an electric wire pressure-welding section and an electric wire retaining section, wherein the electric wire pressure-welding section further comprises: a sub-plate section provided at one part of a longitudinal side of the base plate by way of a connecting portion and superposed on the base plate, which sub-plate section being integrally provided with a sub section having two consecutive elongate holes; an upright section formed with a slot therein for receiving an electric wire, which upright section being formed by vertically folding the sub section; and a pair of fixing pieces for firmly fixing the superposed sub-plate section at the front and rear sides of the upright section respectively.

Abstract: An H-Tap compression connection accommodates a pair of electrical conductors. The connector includes a connector body having a nest for receipt of the conductor. The nest is defined by a bottom wall and an opposed pair of upstanding sidewalls. The sidewalls are inwardly deformable upon application of a crimping force to deform around the conductor. One of the sidewalls includes a weakened portion so that the one sidewall deforms prior to the other sidewall. This permits the sidewalls to overlap around the conductor during crimping.

Abstract: An apparatus and method for protection of electrical contacts as well as a process for splicing electrical wires that are to be exposed to an adverse environment. The protection apparatus ensures that the electrical contacts are protected when they are otherwise located in an adverse environment. In a particular embodiment, the apparatus includes a connector, an insulating sleeve adapted to retain the connector, and an encapsulant. The encapsulant, which is disposed with protection apparatus, e.g. the insulating sleeve, has a cone penetration value of 100 to 350 (10.sup.-1 mm) and an ultimate elongation of at least 200% and preferably an elastic modulus of less than 10.sup.7 dynes/cm.sup.2.

Abstract: An inter-connecting terminal has a barrel formed U-shape in the sectional configuration thereof, into which a core wire exposed at an intermediate portion of a first electric wire and a core wire exposed at an end of a second electric wire are inserted. Side walls of the barrel are pressed against the core wires inserted into the barrel so as to fix and contact with the core wires. A V-shaped stopper is formed integral with the terminal and extended from the front end of the bottom of the barrel and bent backward so as to insert the end portion of the core wire of the second electric wire.

Abstract: This invention features an assembly that creates a strong bond connection between a conductive polymeric element of a cable, such as a polymeric conductive core or polymeric conductive shield layer, and an electrical connector. The invention features two components: a newly styled connector, and an intermediate sleeve. The newly styled connector is made of an inner, concave, bullet-shaped recess that fits within an outer, deformable shell. The intermediate sleeve joins the polymeric element of the cable and the electrical connector. The sleeve consists of two sections. The first section has a solid, convex, bullet-shaped nose portion that fits into the concave, bullet-shaped recess located in the connector. The two bullet-shaped male and female surfaces mate with each other; they are metallic, so that they are easily solderable.

Abstract: A versatile, electrically insulating, waterproof electrical junction and a method of forming the same are disclosed. The electrical junction comprises three layers to effect waterproof encapsulation of two electric leads: a first layer defined by a pair of rubber collars for each of the two leads; a second layer defined by a pair of metal sleeves, a male and a female sleeve; and a third layer defined by a rubber sheath surrounding and encompassing both layers. The three-layered electrical junction preferably is the first and the seconcrimped along its entire axial length to compact the three layers into a waterproof electrical connector characterized by a high packing density.

Abstract: A one-piece clip for attaching thermostats to pipes has a peripheral wall that is circumferentially interrupted to define adjacent end portions that are reversely bent into cooperative hooks. The clip has a top portion attachable to a thermostat and an opposite bottom portion that is positionable on the opposite side of a pipe from the thermostat. The clip is resiliently deformable to move the hooks into interengaged relationship and the clip then holds the thermostat against the pipe.

Abstract: A pre-equipped shielded harness has at least one end portion formed of a bundle of twisted-together conductors covered by a shielding braid. The harness includes an expander having cross-sectional dimensions substantially identical to those of a rear of a connector to be connected to the end portion. The expander is positioned at the location at which the connector is to be connected, and is covered by the shielding braid by preforming the shielding braid over the expander. The shielded harness has high magnetic protection.

Abstract: A fitting terminal for electrically connecting to a high-voltage resistor electric wire having a lead which is exposed by stripping an end portion of an insulation cover. The terminal fitting includes a main terminal which consists of an electric contact portion, a wire retaining portion and a conductor receiving plate disposed therebetween. The receiving plate is provided with a recess facing the wire retaining portion for receiving the exposed end of the conductor of the high-voltage resistor wire. The exposed end is adhered to the recessed portion of the receiving plate using a conductive adhesive substance.

Abstract: An assembly for forming a semi-permanent electrical connection between a pair of wires (1,2) comprises a male push-fit connector (3) and a female push-fit connector (4).Each connector (3,4) has a connection part to enable it to be connected to the wire, e.g. in the form of a crimp (5,6) and a mating part for engagement to the other connector. Each of the connectors has a sealing jacket (8,10) for sealing the connection to the associated wire, and one of the connectors has a heat-recoverable skirt (11) which, when the connectors are engaged, extends over part of the sealing jacket of the other connector to seal the connection against moisture ingress. The skirt (11) is provided with a layer of adhesive for forming the seal.

Abstract: A reliable mechanical and electrical connection is formed between a slotted rivet and an insulated ground wire using a minimum number of manual steps. The slotted rivet head has two spaced, opposed, semi-frustoconical sections that define a slot between them. The slotted rivet is placed and properly aligned in a coil frame, and the ground wires are placed into the slot. The rivet head is then deformed by an orbital riveter to capture a portion of the insulated wire within the rivet head. A resistive welder engages the rivet head to vaporize the insulation from the captured wire portion without touching the wire. The resulting terminal assembly has a unique design in which the deformed rivet head is substantially flat.