Abstract: The disclosed embodiments relate to a system that includes a manifold assembly having a first drilling fluid flow path configured to enable operation of riser gas handling drilling for a mineral extraction system, where the first drilling fluid flow path has an inlet and one or more first outlets, and a second drilling fluid flow path configured to enable operation of a second drilling technique for the mineral extraction system, different from the first drilling technique, where the second drilling fluid flow path has the inlet and one or more second outlets, and where the first drilling fluid flow path and the second drilling fluid flow path are different from one another.

Abstract: A system may include a catch tray coupled with a flow distributor. A mesh screen and carriage may be positioned within the catch tray. A drive bar may be coupled with the carriage and a pitman arm. A gear box may be coupled with a motor and the pitman arm. A process may include distributing contaminated fluid onto the mesh screen. A screen plane of the mesh screen may be at a screen angle that is oblique relative to the direction of the force of gravity. The screen plane is defined by a top surface of the mesh screen. The process may include moving the carriage in a reciprocating linear motion by rotating the pitman arm, and spraying a liquid onto the mesh screen. Liquid may flow through the mesh screen forming clarified liquid, and contaminate may move along the top of the mesh screen to a contaminate outlet.

Abstract: The disclosed embodiments relate to a system that includes a manifold assembly having a first drilling fluid flow path configured to enable operation of a first drilling technique for a mineral extraction system, where the first drilling fluid flow path has a first inlet and one or more first outlets and a second drilling fluid flow path configured to enable operation of a second drilling technique for the mineral extraction system, different from the first drilling technique, where the second drilling fluid flow path has a second inlet and one or more second outlets, and where the first drilling fluid flow path and the second drilling fluid flow path are different from one another.

Abstract: A system may include a catch tray coupled with a flow distributor. A mesh screen and carriage may be positioned within the catch tray. A drive bar may be coupled with the carriage and a pitman arm. A gear box may be coupled with a motor and the pitman arm. A process may include distributing contaminated fluid onto the mesh screen. A screen plane of the mesh screen may be at a screen angle that is oblique relative to the direction of the force of gravity. The screen plane is defined by a top surface of the mesh screen. The process may include moving the carriage in a reciprocating linear motion by rotating the pitman arm, and spraying a liquid onto the mesh screen. Liquid may flow through the mesh screen forming clarified liquid, and contaminate may move along the top of the mesh screen to a contaminate outlet.

Abstract: Methods for selectively replacing the larger particles screened from a drilling fluid may include: circulating a drilling fluid comprising a base fluid and a plurality of particles through a wellbore penetrating a subterranean formation; passing the drilling fluid over a screen having a mesh size, thereby separating the plurality of particles into screened particles having a diameter greater than or equal to the mesh size and retained particles having a diameter smaller than the mesh size; adding a concentration of replenishment particles to the drilling fluid that comprises the base fluid and the retained particles, wherein a PSD of the replenishment particles has a d25REP greater than or equal to the mesh size; and re-circulating the drilling fluid including the replenishment particles back into the wellbore.

Abstract: A novel near-IR emitting cationic silver chalcogenide quantum dot with a mixed coating wherein the coating comprises of at least 2 different types of materials and is capable of luminescence at the desired near IR bandwidth at wavelengths of 800-850 nm. The quantum dot is fabricated via an advantageous single-step, homogeneous, aqueous method at a low temperature resulting a near IR emitting semiconductor quantum dot with high Quantum Yield, high transfection with low toxicity. The quantum dots may be used in medical imaging, tumor detection, drug delivery and labeling as well as in quantum dot sensitized solar cells.

Abstract: An apparatus comprising one or more screens which in use eliminates sand and/or fluid slugs from blocking at a screen by placing at least the screen in an elevated secondary chamber, configured to prevent sand, fluid slugs and the like from accumulating around the screen.

Abstract: Methods for selectively replacing the larger particles screened from a drilling fluid may include: circulating a drilling fluid comprising a base fluid and a plurality of particles through a wellbore penetrating a subterranean formation; passing the drilling fluid over a screen having a mesh size, thereby separating the plurality of particles into screened particles having a diameter greater than or equal to the mesh size and retained particles having a diameter smaller than the mesh size; adding a concentration of replenishment particles to the drilling fluid that comprises the base fluid and the retained particles, wherein a PSD of the replenishment particles has a d25REP greater than or equal to the mesh size; and re-circulating the drilling fluid including the replenishment particles back into the wellbore.

Abstract: Replacement drainage structures and methods for replacing drainage structures are disclosed. An example method includes driving a plurality of sections of a replacement drainage structure around a buried drainage structure to be replaced. At least a portion of the drainage structure to be replaced is positioned within the interior of a section of the replacement drainage structure. Portions of the drainage structure to be replaced are removed.

Abstract: Air compressor systems, upgrade kits, computer readable medium, and methods for controlling an air compressor for improved performance. The methods may include receiving a working air requirement; determining an estimated air pressure of the air compressor to deliver the working air requirement; measuring a pressure of the air compressor; comparing the measured pressure with the calculated estimated air pressure; if the measured pressure of the air compressor is greater than the determined estimated air pressure by a predetermined greater amount, then decreasing an output control of the air compressor; and if the measured pressure of the air compressor is less than the calculated estimated air pressure by a predetermined lesser amount then increasing the output control of the air compressor. The air compressor may be controlled based on a measured pressure of delivered working air. An oil control system may shut off oil to parts of the air compressor.

Abstract: An efficient and eco-friendly oil drilling system includes at least one storage tank, an initial surface drilling system and a subsequent drilling system, a plurality of rig mud pumps, and a drilling rig. The plurality of rig mud pumps is in fluid communication with the drilling rig as the drilling rig is in fluid communication with the at least one storage tank. The initial surface drilling system that drills a surface hole for an oil well and the subsequent drilling system that drills a borehole for the oil well are selectively in fluid communication with the plurality of rig mud pumps, where the initial surface drilling system is utilized prior to the subsequent drilling system to optimize the efficiency of the drilling process.

Abstract: A mud lift pump for a dual drill string includes an energy input and an energy output in fluid communication with a fluid return flow passage in the dual drill string.

Abstract: A method for removing a fluid influx from a subsea wellbore drilled using a pump to return fluid from the wellbore to the surface. The method includes detecting the influx when a rate of the return pump increases. Flow from the wellbore is diverted from the return pump to a choke line when the influx reaches the wellhead. A choke in the choke line is operated so that a substantially constant bottom hold pressure is maintained while drilling fluid continues to be pumped through the drill sgring. Fluid flow from the wellbore is redirected to the return pump inlet when the influx has substantially left the well.

Abstract: Drilling mud is lifted subsea to a drilling vessel with a mud pump having an internal bladder. Applying pressurized water to one side of the bladder urges it against a quantity of the mud to impart a lifting force onto the mud. Mud flow to and from the pump is controlled by valves driven by actuators. The actuators include a piston in a cylinder, a stem that connects the piston to a valve member, and ports for supplying fluid to opposing ends of the piston for selectively reciprocating the piston. Cavities are strategically location in the cylinder for absorbing vibrational forces generated when the piston reaches an end of its stroke.

Abstract: A method and system for lifting drilling mud from subsea to a drilling vessel, which uses a pump having a body with a chamber, and a bladder in the chamber. The bladder attaches to the body and defines water and mud sides in the chamber. A mud inlet valve allows mud into the mud side of the chamber; which moves the bladder into the water side and urges water in the water side from the chamber and through a water exit valve. Pressurized water enters the chamber through a water inlet valve, which in turn pushes the bladder and mud from the chamber through a mud exit valve. The bladder separates the mud and water as it reciprocates in the chamber. The travel of the bladder in the chamber is controlled to prevent damage from contact with the chamber.

Abstract: There is provided a device and method for control of return flow from a borehole (18) where drill fluid is supplied from a surface rig (16) via a multi section drill string (4) to a bottom hole assembly (18), the drill pipe sections (6) having tool joints (8) that include an enlarged outer diameter portion (9), and where an annulus (12) is formed between a pipe (2) and the drill string (4), and where the annulus (12) is in fluid communication with or forms part of a return path (40) for the drill fluid, and where a choke (1) is positioned in the annulus (12), and where the length (L) of the choke (1) exceeds the distance (M) between the enlarged outer diameter portion (9) of two adjacent tool joints (8).

Abstract: A device for the pressure regulation of a well is provided with a return pump for drilling fluid. The operating level of drilling fluid in an annulus which is fanned between an outer pipe and an inner pipe is at a height level between the upper portion of the outer pipe and the bottom portion of the well. The return pump is in the annulus.

Abstract: Mineral particles may provide for wellbore fluids with tailorable properties and capabilities. Such wellbore fluids may be included as a portion of a wellbore drilling assembly that includes a pump in fluid communication with a wellbore via a feed pipe; and a wellbore fluid disposed in at least one selected from the group consisting of the pump, the feed pipe, the wellbore, and any combination thereof, wherein the wellbore fluid comprises a base fluid and a plurality of mineral particles, for example, mineral particles that comprise at least one selected from the group consisting of manganese carbonate, NixFe (x=2-3), copper oxide, and any combination thereof, the mineral particles having a median diameter between about 5 nm and about 5000 microns.

Abstract: Mineral particles may provide for wellbore fluids with tailorable properties and capabilities. Such mineral particles may be included as a portion of a wellbore drilling assembly that includes a pump in fluid communication with a wellbore via a feed pipe; and a wellbore fluid disposed in at least one selected from the group consisting of the pump, the feed pipe, the wellbore, and any combination thereof, wherein the wellbore fluid has a density of about 7 ppg to about 50 ppg and comprises a base fluid, a plurality of linkable mineral particles, and optionally a linking agent.

Abstract: Precipitated mineral particles may provide for wellbore fluids with tailorable properties and capabilities. Such wellbore fluids may be included as a portion of a wellbore drilling assembly that includes a pump in fluid communication with a wellbore via a feed pipe; and a wellbore fluid disposed in at least one selected from the group consisting of the pump, the feed pipe, the wellbore, and any combination thereof, wherein the wellbore fluid has a density of about 7 ppg to about 50 ppg and comprises a base fluid and a plurality of precipitated particles having a shape selected from the group consisting of ovular, substantially ovular, discus, platelet, flake, toroidal, dendritic, acicular, spiked with a substantially spherical or ovular shape, spiked with a discus or platelet shape, rod-like, fibrous, polygonal, faceted, star-shaped, and any hybrid thereof.

Abstract: A wellbore drilling assembly may include a pump in fluid communication with a wellbore via a feed pipe; and a wellbore fluid disposed in at least one selected from the group consisting of the pump, the feed pipe, the wellbore, and any combination thereof, wherein the wellbore fluid comprises a base fluid and a wellbore additive. In some instances, a wellbore additive may include first mineral particles having a specific gravity of about 2.6 to about 20; second mineral particles having a specific gravity of about 5.5 to about 20; lubricant particles having a specific gravity of about 2.6 to about 20; wherein the first mineral particles, the second mineral particles, and the lubricant particles are different; and wherein the first mineral particles, the second mineral particles, and the lubricant particles have a multiparticle specific gravity of about 3 to about 20.

Abstract: The present disclosure relates to a tunneling apparatus including a drill head including a main body and a steering member that is movable relative to the main body. The tunneling apparatus includes a steering target attached to the main body. The tunneling apparatus also includes a camera mounted within the main body. Further, the tunneling apparatus includes a shell position indicator mounted to the steering member in the field of view of the camera. The shell position indicator is adapted to indicate relative movement between the target and the shell position indicator. Additionally, the position indicator frames the target when no relative movement between the target and shell position indicator is indicated.

Abstract: A subsea mudlift pump includes a pressure sealed housing disposed in a body of water in which a wellbore is being drilled by a drilling rig disposed above the surface of the body of water. A motor (44) is configured to generate linear motion is coupled to at least one piston (46) disposed within the housing such that operation of the motor causes linear motion of the piston within the housing. One side of the piston is within a pumped fluid chamber that changes volume when the piston is moved within the housing.

Abstract: A device (53) comprises an enclosure (63) and means (65, 67) for circulating a drilling mud in the enclosure (63). The inventive device is also provided with means (69) for introducing a gas carrier into the enclosure (63), which comprises a pipe (113) provided with a unit (121) for adjusting the gas carrier flowrate. The device (53) comprises a gas extracting pipe (71) open into the enclosure (63). The gas introducing means (69) comprise a sensor (123) for measuring a pressure at a point located downstream of the adjusting unit (121) and means (117) for controlling the flowrate of the gas carrier injected through said adjusting unit (121) according to the difference between a pressure measured by the sensor (123) and a determined gas extraction pressure.

Abstract: A method for manufacturing a metal reinforced open cell carbon foam component comprises (a) placing a block of open cell carbon foam in a mold. The block comprise a plurality of interconnected pores distributed throughout the block. In addition, the method comprises (b) pouring a molten metal into the mold. Further, the method comprises (c) infiltrating the interconnected pores in the block during (b). Still further, the method comprises (d) allowing the molten metal to cool after (c) to form a metal reinforced open cell carbon foam casting.

Abstract: Embodiments relate generally to drill cuttings conveyance systems comprising a collection tank, a port, and a pump. The collection tank comprises a chamber operable to accommodate drill cuttings and a screw conveyor. The screw conveyor extends along a longitudinal axis of the collection tank from a first end of the chamber to a second end of the chamber. The port comprises a channel operable to direct drill cuttings from the chamber of the collection tank to the pump. The pump comprises an inlet operable to receive drill cuttings from the port, an outlet, and a pumping mechanism operable to direct drill cuttings through the outlet of the pump.

Abstract: Methods and systems for drilling subsea wells bores with dual-gradient mud systems include drilling the subsea well bore while employing a subsea pumping system, a subsea choke manifold and one or more mud return risers to implement the dual gradient mud system. When a well bore influx is detected, the well bore is shut in, and components determine if pressure control may be used to circulate the influx out of the well bore, the size of the influx, and how much the mud system weight will need to be reduced to match the dual gradient hydrostatic head before the influx reaches the subsea pump take point. The subsea pumping system, subsea choke manifold, and mud risers are isolated while the influx is circulated up one or more fluid passages in the drilling riser package using the surface pump, through the wellhead, and out the surface choke manifold.

Abstract: Methods and systems for storing kinetic energy in a fluid-base power circuit. A regenerative control valve manifold diverts fluid flow from a hydraulic device performing a first operation into an accumulator. The accumulator stores a fluid volume sufficient to perform a second operation. The regenerative control valve manifold connects the accumulator to the power circuit providing a fluid flow and charge pressure sufficient to perform the second operation.

Abstract: A method for removing a fluid influx from a subsea wellbore drilled using a pump to return fluid from the wellbore to the surface. The method includes detecting the influx when a rate of the return pump increases. Flow from the wellbore is diverted from the return pump to a choke line when the influx reaches the wellhead. A choke in the choke line is operated so that a rate of fluid pumped into the wellbore is substantially equal to a flow rate through the choke line. Fluid flow from the wellbore is redirected to the return pump inlet when the influx has substantially left the well.

Abstract: An apparatus comprises a jet pump assembly affixed to a riser string and to a blowout preventer. The jet pump assembly comprises a conduit and a sealing assembly configured to accelerate a drilling fluid's return flow by a power fluid delivered by an umbilical connected to the conduit.

Abstract: A fluid transfer device for use in wellbore drilling includes at least one pressure vessel having a fluid port at a bottom thereof for entry and discharge of a working fluid and a fluid port at a top thereof for entry and discharge of a power fluid. The pressure vessel has no physical barrier between the power fluid and the working fluid. Valves are coupled to the power fluid port for selective introduction of the power fluid into the at least one pressure vessel. Valves are coupled to the working fluid port such that the working fluid is constrained to flow in only one direction.

Abstract: A well bore fluid recovery system and method is disclosed for recovering a column of well bore fluid within a stand of casing before cutting the casing. The recovery system relates to a system for preventing fluids from being spilled when casing is being finished for a well bore. After being run the casing must be cut and finished at an appropriate level to install rig equipment such as blow out preventers along with other equipment. However, because of earlier operations, the entire length of casing is typically filled with drilling fluid. Depending on conditions, the length of casing which is to be cut and removed may therefore over a 100-foot (27.4 meter) column of drilling fluid therein. The drilling fluid in this section must be properly drained before the casing is cut and removed.

Abstract: Dual gradient drilling may be performed by anchoring drilling tubulars from a drilling ship on the seabed. The drilling tubulars may include an inline pump for pumping mud through another set of tubulars that actually drill the well. Then dual gradient drilling may be instituted by controlling the pressure by controlling the operation of the pump.

Abstract: A method of controlling pressure in a mud pump system includes generating a pressure limiting factor output using a pressure feedback input and a motor speed input to calculate a fluid conductance estimate, maintaining the pressure limiting factor output at a maximum value based on a pressure set-point, continuously updating a normal fluid conductance value based on the fluid conductance estimate while the pressure limiting factor output remains at the maximum value, freezing the normal fluid conductance value, if the pressure limiting factor output is less than the maximum value, calculating a change in fluid conductance based on the normal fluid conductance value and the fluid conductance estimate, generating at least one adaptive gain based on the change in fluid conductance, and controlling a motor speed of a pump in the mud pump system based on the at least one adaptive gain.

Abstract: A system for pumping fluid (e.g., but not limited to, drilling fluid), the system having pump apparatus; including a plurality of removable pump modules; and, in certain aspects, removable valve cartridges for such modules.

Abstract: A subterranean method of processing a hydrocarbon fluid-containing deposit includes, from a subterranean room, providing a borehole into a deposit containing formation fluid comprising fluid hydrocarbon. The borehole has a first end at a wall of the subterranean room, and a second end remote from the subterranean room and received within the deposit. The first end is elevationally lower than the second end. A string of pipe is provided within the borehole from the subterranean room. A cuttings removal fluid is injected from the string of pipe into the borehole and against a wall of the borehole in underbalanced pressure conditions. One of drilling, reaming, or jetting is conducted within the borehole during said injecting of the cuttings removal fluid. Formation fluid comprising fluid hydrocarbon is flowed from the deposit into the borehole during said injecting of the cuttings removal fluid.

Abstract: A well drilling system for use with a drilling fluid pump includes a flow control device regulating flow from the pump to a drill string interior; and another flow control device regulating flow through a line in communication with an annulus. Flow is simultaneously permitted through the flow control devices. A method of maintaining a desired bottom hole pressure includes dividing drilling fluid flow between a line in communication with a drill string interior and a line in communication with an annulus; the flow dividing step including permitting flow through a flow control device interconnected between a pump and the drill string interior; and the flow dividing step including permitting flow through another flow control device interconnected between the pump and the annulus, while flow is permitted through the first flow control device.

Abstract: A system and method is described for use and return of drilling fluid/cuttings from a well, which is drilled on the ocean floor, in connection with offshore related oil production and gas production, where, from a drilling rig or drilling vessel (10), a drill stem (12) runs down into the bore hole and where a blowout preventer (BOP) is placed on said well, without mounting a riser between the rig or the vessel and said blowout preventer. A sealing and pressure-regulating device (16) is arranged on the blowout preventer (14) arranged to regulate the level of the drilling fluid, and thus the outlet pressure of the drilling fluid in said sealing and pressure-regulating device, and a pump module (18) is set up at a suitable distance adjacent said sealing and pressure-regulating device, where the pump module is arranged to pump said drilling fluid up to the ocean surface via an external return pipe.

Abstract: Methods and systems for operating an absorber-replenisher to supply fluid to a low pressure circuit in a hydrostatic circuit or recover surplus energy usually wasted across a pressure relief valve in the low pressure side by intensifying it for use in a high pressure circuit in the hydrostatic circuit. The absorber-replenisher 1) allows fluid flow through a high pressure motor-pump section of the absorber-replenisher from a high pressure circuit source causing a low pressure motor-pump section to turn providing additional fluid flow to the hydrostatic circuit, or 2) allows increased fluid flow from the low pressure portion of the hydrostatic circuit to increase pressure until the higher pressure induces a higher net torque of the low pressure motor-pump section to reverse the direction of the absorber-replenisher and pump fluid flow into a high pressure circuit through the high pressure motor-pump section.

Abstract: A well bore fluid recovery system and method is disclosed for recovering a column of well bore fluid within a stand of casing before cutting the casing. The recovery system relates to a system for preventing fluids from being spilled when casing is being finished for a well bore. After being run the casing must be cut and finished at an appropriate level to install rig equipment such as blow out preventers along with other equipment. However, because of earlier operations, the entire length of casing is typically filled with drilling fluid. Depending on conditions, the length of casing which is to be cut and removed may therefore over a 100-foot (27.4 meter) column of drilling fluid therein. The drilling fluid in this section must be properly drained before the casing is cut and removed.

Abstract: An improved cuttings system located adjacent a drilling rig's shale shaker system utilizing a vacuum collection/gravity fed processing system, thereby eliminating expensive and complicated cuttings transfer systems. The use of a vacuum cuttings collection system combined within a common fluid-filled open tank and submersible grinding pumps eliminate the need for extensive circulating and holding systems. Cuttings are sized and chemically prepared within the same tank and fed directly to an injection pump for discharge to cuttings transport tanks or injected down hole. Other improvements include non-restrictive cuttings sizing, filtering, and an injection pump cuttings relief system.

Abstract: A system for continuously feeding drill cuttings extracted from a cutting source into a liquid. The system has an open bottomed vacuum hood, means for positioning the open bottom of the vacuum hood in a liquid, means for creating a vacuum in the vacuum hood, a conduit for transporting the drill cuttings from the cutting source to the open bottomed vacuum hood, from which vacuum hood the drill cuttings fall, under the influence of gravity, through the open bottom of the vacuum hood and are thereby deposited into said liquid. Embodiments include means for removing and recovering residual drilling fluids extracted with the drill cuttings, reducing the size of the drill cuttings so they may be injected into a porous earth formation, relieving choke points and blockages.

Abstract: Installation for enhanced oil recovery comprising in succession: a polymer storage hopper, a grinding device, a dissolution/maturation tank for the dispersed polymer, and a pump for transferring pressurized polymer solution in the pipeline conveying the injection water for introducing the mixture of polymer and injection water into a well. The grinding device has a chamber for grinding and draining the dispersed polymer comprising a rotor and a stator, and on all or part of the periphery of the chamber, a ring fed by a secondary water circuit. The ring communicates with the chamber for spraying of pressurized water on the blades of the stator. A method implementing the installation is also provided.

Abstract: A well bore fluid recovery system and method is disclosed for recovering a column of well bore fluid within a stand of casing before cutting the casing. The recovery system relates to a system for preventing fluids from being spilled when casing is being finished for a well bore. After being run the casing must be cut and finished at an appropriate level to install rig equipment such as blow out preventers along with other equipment. However, because of earlier operations, the entire length of casing is typically filled with drilling fluid. Depending on conditions, the length of casing which is to be cut and removed may therefore over a 100-foot (27.4 meter) column of drilling fluid therein. The drilling fluid in this section must be properly drained before the casing is cut and removed.

Abstract: A method of reducing drilling fluid pressure during subsea drilling, where drilling fluid is pumped down into a borehole and then flows back to a drilling rig via the lined and/or unlined sections of the borehole and a liner, wherein the drilling fluid pressure is controlled by pumping drilling fluid out of the liner at the seabed, and where the liner annulus above the drilling fluid is filled with a riser fluid having a density different from that of the drilling fluid.

Abstract: A system for pumping fluid (e.g., but not limited to, drilling fluid), the system having pump apparatus; including a plurality of removable pump modules; and, in certain aspects, removable valve cartridges for such modules. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: The invention relates to a mixing system for the preparation of a drilling fluid for horizontal drilling methods, having a high-pressure pump and a feed line for the additive medium arranged upstream of the high-pressure pump in the direction of flow.

Abstract: An improved cuttings system located adjacent a drilling rig's shale shaker system utilizing a vacuum collection/gravity fed processing system, thereby eliminating expensive and complicated cuttings transfer systems. The use of a vacuum cuttings collection system combined within a common fluid-filled open tank and submersible grinding pumps eliminate the need for extensive circulating and holding systems. Cuttings are sized and chemically prepared within the same tank and fed directly to an injection pump for discharge to cuttings transport tanks or injected down hole. Other improvements include non-restrictive cuttings sizing, filtering, and an injection pump cuttings relief system.

Abstract: An improved cuttings system located adjacent a drilling rig's shale shaker system utilizing a vacuum collection/gravity fed processing system, thereby eliminating expensive and complicated cuttings transfer systems. The use of a vacuum cuttings collection system combined within a common fluid-filled open tank and submersible grinding pumps eliminate the need for extensive circulating and holding systems. Cuttings are sized and chemically prepared within the same tank and fed directly to an injection pump for discharge to cuttings transport tanks or injected down hole. Other improvements include non-restrictive cuttings sizing, filtering, and an injection pump cuttings relief system.

Abstract: A method for controlling formation pressure during drilling includes pumping a drilling fluid through a drill string in a borehole, out a drill bit at the end of the drill string into an annular space. The drilling fluid is discharged from the annular space proximate the Earth's surface. At least one of a flow rate of the drilling fluid into the borehole and a fluid flow rate out of the annular space is measured. Pressure of the fluid in the annular space proximate the Earth's surface and pressure of the fluid proximate the bottom of the borehole are measured. Pressure of the fluid proximate the bottom of the borehole is estimated using the measured flow rate, annular space pressure and density of the drilling fluid. A warning signal is generated if difference between the estimated pressure and measured pressure exceeds a selected threshold.