Abstract: A downhole tool includes a top sub-assembly that couples to a downhole conveyance and a housing. The housing includes a bore that extends through the housing from the top sub-assembly to a downhole end of the housing opposite the uphole end, and a plurality of compartments fluidly coupled to the bore. The downhole end of the housing including a tapered portion. At least one of the plurality of compartments includes at least one piston configured to extend away from the housing to forcibly expand at least a portion of a wellbore tubular based at least in part on a fluid pressure in the at least one compartment. The tool includes at least one hydraulic swage coupled to the housing and configured to expand to forcibly expand at least the portion of the wellbore tubular based at least in part on a fluid pressure in the bore.

Abstract: Bottom hole assemblies with a combined roller-underreamer assembly can include: a body configured to be attached to a drill pipe; an uphole ring attached to the body; a downhole ring attached to the body between the uphole ring and the downhole end of the body; a sliding ring mounted around the body between the uphole ring and the downhole ring; a set tube slidably mounted around the body between the uphole ring and the sliding ring; a reamer assembly with at least one first articulated arm with extending between the uphole ring and the downhole end of the set tube; and a roller assembly with: at least one second articulated arm extending between the uphole end of the set tube and the sliding ring; and a rolling positioned at a joint of each second articulated arm.

Abstract: A bearing system configured for use on a downhole tool including a rolling cutter member having a plurality of cutting structures thereon comprises a first plurality of bearings disposed between a head washer and an at least substantially planar shaft washer, and a second plurality of bearings disposed between the at least substantially planar shaft washer and a rolling cutter washer. A downhole tool, such as an earth-boring rotary rolling cutter drill bit includes such a bearing system between a rolling cutter and a head of a bit body. Methods of forming such a downhole tool include the assembly of such a bearing system between a rolling cutter and a head of a bit body.

Abstract: An earth-boring drill bit is described, the bit having a bit body having a central longitudinal axis that defines an axial center of the bit body and configured at its upper extent for connection into a drill string; at least one primary fixed blade extending downwardly from the bit body and inwardly toward, but not proximate to, the central axis of the drill bit; at least one secondary fixed blade extending radially outward from proximate the central axis of the drill bit; a plurality of fixed cutting elements secured to the primary and secondary fixed blades; at least one bit leg secured to the bit body; and a rolling cutter mounted for rotation on the bit leg; wherein the fixed cutting elements on at least one fixed blade extend from a center of the bit outward toward a gage region of the bit but do not include a gage cutting region, and wherein at least one roller cone cutter portion extends from substantially the drill bit's gage region inwardly toward the center of the bit, an apex of the roller cone cu

Abstract: A reamer for use in underground drilling back-reaming operations. The reamer comprises a body comprising a plurality of pockets. The pockets are configured such that an arm, a rolling cutter, and a retainer may fit within each of the pockets. Each of the rolling cutters is connected to each of the arms via a spindle. The rolling cutters are held on the spindle and connected to each of the pockets via a retainer. Each of the arms are secured to each of the pockets via a plurality of fasteners. A mechanical lock is used to secure at least one of the fasteners in place. Each of the arms comprise a grease passage and a pressure compensation system. The rolling cutters are replaceable with rolling cutters of like size or rolling cutters of different sizes and shapes.

Abstract: A reamer for underground passageways made, for instance, for the installation of cables or pipelines to distribute services in a reticulated network. It includes a support housing having plural integral pairs of spaced-apart laterally extending support wings, wherein between each pair of support wing there is a longitudinally extending slot to receive a laterally extending cutting wing such that each cutting wing is captured between a respective pair of support wings. A stabilization ring comprising a circular sleeve supported by plural radial support pillars which extend from a central collar. Wherein, the cutting wings engage with the support housing to resist rearward longitudinal movement, with the support wings to resist torsional forces, and with the circular sleeve of the stabilization ring to resist radial movement.

Abstract: Various downhole drilling tools designed and manufactured at least in part on evaluating respective forces acting on respective groups and sets of cutting elements during simulated engagement with the downhole end of a wellbore and drilling from a first downhole formation into a second downhole formation. Simulating forces acting on each cutting element as the cutting element contacts a downhole formation may be used to force balance downhole drilling tools during transition drilling or non-uniform downhole drilling conditions. Multilevel force balanced downhole drilling tools may be designed using five respective simulations, cutter group level, neighbor cutter group level, cutter set level, group of N (N=3 or N=4) consecutive cutters level and all cutters level. Various cutter layout procedures and algorithms may also be used to design multilevel force balanced downhole drilling tools which may drill faster with higher lateral stability, especially during downhole transiting drilling conditions.

Abstract: A drill bit is disclosed, wherein the drill bit has a bit body with a longitudinal axis extending there through and a bit face. A plurality of blades extends from the bit body, wherein the plurality of blades has a blade profile including a nose.

Abstract: A hole opener having a hybrid reaming section for reaming subterranean wellbores may include a tubular reamer body having a longitudinal axis and upper and lower ends, a rolling cutter mount coupled to the body, a rolling cutter rotatably coupled to the mount, and a fixed blade coupled to the body adjacent the mount. A method of forming a hybrid reamer tool for downhole use may include providing a tubular stem having couplers on the upper and lower ends, coupling a reamer body having an outer periphery to the stem between the stem upper and lower ends, coupling a rolling cutter mount to the outer periphery of the reamer body, the mount having a rolling cutter rotatably coupled thereto, and coupling a fixed blade to the outer periphery of the reamer body adjacent the rolling cutter mount.

Abstract: An earth boring drill bit comprising a bit body having a bit profile including nose, shoulder, and gage sections; a plurality of fixed cutting elements secured to the body and defining a fixed cutter profile; and a roller cone rotatably secured to the body, the roller cone having a plurality of roller cone cutting elements defining a roller cutter profile, wherein the fixed cutter profile extends beyond the roller cutter profile in at least one of the sections and the roller cutter profile extends beyond the fixed cutter profile in at least one of the sections. The roller cutter profile may extend beyond the fixed cutter profile in the shoulder and gage sections, possibly with the fixed cutter profile extending beyond the roller cutter profile in the nose section and/or a cone section.

Abstract: An earth boring drill bit comprising a bit body having a bit profile including nose, shoulder, and gage sections; a plurality of fixed cutting elements secured to the body and defining a fixed cutter profile; and a roller cone rotatably secured to the body, the roller cone having a plurality of roller cone cutting elements defining a roller cutter profile, wherein the fixed cutter profile extends beyond the roller cutter profile in at least one of the sections and the roller cutter profile extends beyond the fixed cutter profile in at least one of the sections. The roller cutter profile may extend beyond the fixed cutter profile in the shoulder and gage sections, possibly with the fixed cutter profile extending beyond the roller cutter profile in the nose section and/or a cone section.

Abstract: A fixed cutter drill bit and a method for designing a fixed cutter drill bit includes simulating the fixed cutter drill bit drilling in an earth formation. A performance characteristic of the simulated fixed cutter drill bit is determined. A side rake angle distribution of the cutters is adjusted at least along a cone region of a blade of the fixed cutter drill bit to change the performance characteristic of the fixed cutter drill bit.

Abstract: A milling tool which includes a nose cutting portion, a cutting section having a plurality of hardened cutters and a shaft portion. A wear pad is disposed on the cutting section and shaft portion. Upon the shaft portion, the wear pad extends radially outwardly to an engagement diameter that exceeds the maximum cutting diameter of the cutters.

Abstract: A reamer bit for use in earth boring operations comprising a body, cutter mounts having rolling cutters on the bit body, and stabilizers pads on the body placed between adjacent cutter mounts. The reamer may further include a pilot bit on a drill pipe extending downward from the reamer body. The reamer bit outer periphery with its stabilizers and bit body has a radial profile approximating a circle thereby reducing dynamic perturbations during drilling operations.

Abstract: A hole opener having a hybrid reaming section for reaming subterranean wellbores may include a tubular reamer body having a longitudinal axis and upper and lower ends, a rolling cutter mount coupled to the body, a rolling cutter rotatably coupled to the mount, and a fixed blade coupled to the body adjacent the mount. A method of forming a hybrid reamer tool for downhole use may include providing a tubular stem having couplers on the upper and lower ends, coupling a reamer body having an outer periphery to the stem between the stem upper and lower ends, coupling a rolling cutter mount to the outer periphery of the reamer body, the mount having a rolling cutter rotatably coupled thereto, and coupling a fixed blade to the outer periphery of the reamer body adjacent the rolling cutter mount.

Abstract: A reamer for subterranean wellbores may include a composite framework, which may include one or more high strength stems, each having one or more reamer bodies coupled thereto. The body may include a plurality of plates coupled together and may include additional components formed integrally therewith or coupled thereto. A method of forming a reaming tool may include forming a high strength stem and a reamer body and coupling the body to the stem. A method of using the reaming tool may include coupling one or more bodies in a drill string and reaming a wellbore.

Abstract: A reamer bit for use in earth boring operations comprising a body, four cutter mounts, rolling cutters on each mount, and cutting elements disposed on each cutter arranged so adjacent cutting swaths formed by the bit are created by cutting elements on cones of oppositely disposed cutter mounts. The swaths are generally curvilinear, wherein the outermost swaths are formed by cutting element rows on the outer portion of the cutters. The reamer bit can further comprise a pilot bit.

Abstract: A reamer bit for use in earth boring operations comprising a body, cutter mounts having rolling cutters on the bit body, and stabilizers pads on the body placed between adjacent cutter mounts. The reamer may further include a pilot bit on a drill pipe extending downward from the reamer body. The reamer bit outer periphery with its stabilizers and bit body has a radial profile approximating a circle thereby reducing dynamic perturbations during drilling operations.

Abstract: A blade, which is useful on a tool that impinges earth strata, that has a blade body with a leading surface. The blade body has a first portion defining at least a part of the leading surface and a second portion. The first portion is made of a first material composition and the second portion is made of a second material composition.

Abstract: A reaming tool including a body adapted to couple to a drill string at both axial ends thereof, the body including a plurality of reaming blades affixed at azimuthally spaced apart locations around the circumference of the body, wherein selected ones of the plurality of reaming blades including at least one cutter attached at a selected position and orientation. Additionally, a pilot hole conditioning section including a plurality of azimuthally spaced apart pilot blades affixed to the body longitudinally ahead of the reaming blades. Furthermore, at least one of the reaming blades formed as a single structure with an azimuthally corresponding pilot blade.

Abstract: A reaming tool that includes a body having reaming blades affixed thereto. The reaming blades each have at least one cutter attached thereto at a selected position and orientation. The plurality of reaming blades includes at least one radially most extensive reaming blade. The reaming tool further includes a pilot blade azimuthally spaced apart from the at least one radially most extensive reaming blade. The pilot blade is affixed to the body longitudinally ahead of the at least one radially most extensive reaming blade.

Abstract: A roller cone bi-center bit for economically drilling an enlarged borehole below casing in earth formation is provided. The bi-center bit includes a rolling cone cutter or other appropriate cutter to enlarge a pilot bore also made by rolling cone or other type of cutters. The bit comprises a single-diameter body with a recess to accommodate the trailing cutter which enlarges the pilot bore. The bi-center bit may also provide the ability to change out the cutters efficiently in the field. The cutters are oriented to enhance drilling out the cement plug at the bottom of the casing. The cone cutter may be also be mounted on segments which are designed to be easily removed for replacement or adjustment in position in the field.

Abstract: Cutter elements for a drill bits having particular, but not exclusive, application on the nose portion of the cone cutters of a rolling cone bit include a base, a cutting portion, and a plurality of cutting lobes extending radially from the cutting portion. Each lobe includes a forward-facing cutting face and trailing portion having a trailing surface that intersects the cutting face in a nonlinear cutting edge. The trailing surface is non-planar and recedes away from the cutting edge. In certain embodiments, the trailing surface is a partial dome shaped surface. The trailing portion provides strength and buttresses the cutting edge.

Abstract: Enhanced stabilization is provided for an eccentric reaming tool when a pilot borehole is undersized with respect to a following pilot stabilization pad (PSP). Alternatively, offset of a rotational axis of at least a portion of the assembly including the reaming tool is employed to accomplish stabilization of the reaming tool. In either case, a reamed diameter larger than a physical diameter of the reaming tool may be drilled. More specifically, an enlarged PSP relative to pilot bit diameter or PSP offset or even pilot bit offset is employed in order to engage a PSP with the wall of a pilot borehole of greater diameter than a physical diameter of the pilot bit. The PSP or pilot drill bit, or both, may be laterally offset, angularly offset, or a combination thereof in order to effect substantially continuous PSP contact with the pilot borehole wall.

Abstract: A reaming tool which includes a body having reaming blades affixed thereto at azimuthally spaced apart locations around a circumference of the body is shown and described. The reaming blades each have at least one cutter attached thereto at selected positions and orientations on each of the blades to minimize a net lateral force developed by the reaming tool. The tool includes a pilot hole conditioning section having a plurality of azimuthally spaced apart pilot blades affixed to the body longitudinally ahead of the reaming blades.

Abstract: A large diameter rock drill includes a tubular body and a central shaft longitudinally axially disposed with respect to the body. The shaft extends longitudinally axially above the top edge of the body and is attached to a drive means. A plurality of angularly spaced apart vertical plates are attached to the inside wall of the body and the shaft. Each of the plates has a lower edge which tapers downwardly and inwardly from the inside wall of the body toward the longitudinal axis of the drill near its lower end. The plates' lower edges taper downwardly and inwardly and have an array of closely packed pockets mounted thereon, each pocket receiving a drill tooth. The radially outermost pockets are affixed to vertically extending, outwardly projecting ribs on the body. The teeth face downwardly and outwardly, and are angled in a clockwise or counterclockwise direction.

Abstract: This invention is comprised of an auger with fixed or replaceable tips designed to cut openings through sheet plastic or fiberglass ground coverings and drill, in a continuous operation, an appropriate diameter hole for planting seedlings or seeds as may be desired. This invention is comprised of a shaft with spiral auger and a cutting tip with a cylindrical cutting edge and a recessed drilling point as an assembly which is removably attached to the shaft with flights on it. The device can be driven by a conventional electric drill with a one-half inch chuck.

Abstract: A rotary bit which includes a bit body having a tapered, externally threaded neck located at one side of the bit body. The bit body includes three, flat, lateral side faces which extend at 120.degree. to each other and thus lie in planes which would contain sides of an equilateral triangle. Groups of cutter supporting blocks are built-up on the bit body at circumferentially spaced intervals therearound and on the opposite side of the bit body from that from which the tapered neck extends. Each of the cutter supporting blocks defines a generally cylindrical bore for the purpose of slidably and rotatably receiving a cutter element in such bore. The several cutter elements thus mounted in the blocks are arrayed around a centrally located pilot cutter which is mounted on the bit body at a central location and in axial alignment with fluid passageways and ports which extend through the tapered neck and the bit body.

Abstract: A rotatable cutter head for a pit boring machine used in reverse circulation drilling. The cutter head has cutter arrays including rotary cutters and drag cutters and disposed radially and circumferentially spaced positions on the cutter head, the drag cutters having the cutting ends lying generally in a conical plane having the axis coaxial with the axis of rotation of the cutter head. The rotary cutters each have cutting teeth around the circumference thereof and each tooth has an inclined side face lying in a further conical plane the central axis of which is coaxial with the axis of rotation of the rotary cutter, the inclined side face of each tooth facing generally along the inclination of the conical plane in which the cutting ends of the drag cutters lie, and the tip of each cutting tooth of each rotary cutter projecting beyond the plane in which the cutting ends of the drag cutters lie.

Abstract: A partially solid head bit having a flow passage therethrough located at approximately the center of the bit is shown. The bit is designed for use in conjunction with a hammer action drilling apparatus. The flow passage extends through a shank of the bit to the bottom thereof. Surrounding the shank is a substantially hemispherical spiraled burr having an opening therethrough. The burr pushes against a shoulder of the shank during drilling. The mating surfaces of the shank and burr are lubricated by a suitable oil reservoir. On spirals of the burr and on the lower end of the shank are mounted hardened inserts for impacting against and breaking up the formation through which the bit may drill. The bottom of the shank may be even with, extend through, or be recessed with respect to the lower edge of the burr. The shank is angled a few degrees off the centerline of the drilling string to cause a wobbling action upon rotating the drill bit.

Abstract: An earth boring auger having a shaft and helical flights thereon and a plurality of disc cutters mounted below the flights to engage the formation before it is engaged by the flights.

Abstract: An earth boring auger having a shaft and helical flights thereon and a plurality of disc cutters mounted below the flights and behind the leading edge thereof to engage the formation before it is engaged by the flights.