Abstract: A rotary drill bit (10) is provided for drilling a hole in a subsurface formation. The bit body (12) includes a plurality of axially extending ribs (16a, b, c and d) and a flow channel between adjacent ribs. A plurality of cutting elements (19) are fixedly mounting on a respective one of the plurality of ribs. A plurality of flow nozzles (20a, b, c and d) direct fluid to a respective one of the plurality of cutting elements to clean and cool the cutting elements.

Abstract: A rotary drill bit having one or more fluid nozzles is provided. Each nozzle may include interior surfaces designed to optimize hydraulic performance and efficiency of fluid flowing through the nozzle. The interior surfaces cooperate with each other to minimize turbulent fluid flow through the respective nozzle. Each nozzle may also include a discharge port or outlet with at least one Coanda surface operable to direct fluid flow in a direction which optimizes efficiency of transferring fluid energy to adjacent portions of a wellbore. The orientation of fluid flow from each nozzle may be directed to optimize cleaning of associated cutting structures and/or to minimize or prevent balling of formation cuttings.

Abstract: A multi-layer precursor material for use in forming hardfacing on a tool including hard particles, metal particles and a polymer. Methods of forming a multi-layer precursor film. Methods of using a precursor material to form hardfacing on a tool, including brazing a precursor material onto a surface of the tool. Intermediate structures for use in forming earth-boring tools including a precursor material covering an internal surface of a body of the tools. Methods of forming earth-boring tools include forming a body having a fluid passageway extending therethrough and covering a surface of the body with a hardfacing material. The surface of the body may be located in a region susceptible to erosion when fluid is caused to flow through the fluid passageway.

Abstract: An earth boring drill bit having a cleaning nozzle for cleaning cutting elements on the face of the drill bit. A notch is included on the nozzle face for directing an elongated and coherent fluid flow from the nozzle outlet to the cutting element face. The nozzle face may include more than one notch for cleaning elements disposed in locations around the nozzle. The nozzle may be at the ends of a row of cutting elements, or disposed in the middle of a row of cutting elements.

Abstract: A shrink-fit sleeve assembly comprising a bit body includes at least one sleeve port with a substantially tubular sleeve disposed therein and interferingly engaged therewith. The sleeve port includes an internal surface of substantially circular cross-section, and the tubular sleeve includes an internal nozzle port and an external surface of substantially circular cross-section. A lateral dimension of an external surface is equal to or greater than a first dimension at ambient temperature. A nozzle assembly and a method of manufacturing or retrofitting a drill bit are also disclosed.

Abstract: A drill bit design that employs reverse flow nozzles through which a portion of the drilling fluid is diverted. This reverse or upward flow of drilling fluid creates a condition by which the extraction of drilling sludge (combination of drilling fluid and drilling cuttings) in the cutting area of the drill bit is more efficient and has a greater amount of flow than designs of prior art. This increased flow has the effect of more efficiently removing damaging cuttings away from the drill cutters, lubricating the drill cutters more efficiently, and cooling the drill cutters more efficiently. The end result is increased drilling uptime, increased drilling speed, and less frequent drill bit catastrophic failures.

Abstract: Insertable devices include a body and at least one substantially circumferential groove in an outer side surface of the body. An aperture in a receiving device comprises at least one annular recess extending radially into a sidewall thereof. At least one resilient split ring fits partially into both the at least one substantially circumferential groove of the insertable device and the at least one annular recess in the aperture. Methods of inserting the insertable device into a receiving device and of removing the insertable device from a receiving device are also disclosed.

Abstract: Roller cone drill bits operable to form a borehole. A number of support arms may extend from each drill bit. A cutter cone assembly may be mounted on each support arm. A number of cutting elements or inserts may be disposed on an exterior surface of a cone assembly. A lifting surface may be formed on each support arm extending between a leading edge and a trailing edge of each support arm such that the lifting surfaces directs cuttings upward in a borehole. A wedge shaped portion may be formed on each support arm proximate the lifting surface and the trailing edge. An inlet to each lifting surface may be formed on the leading edge of each support arm.

Abstract: A shrink-fit sleeve assembly comprising a bit body includes at least one sleeve port with a substantially tubular sleeve disposed therein and interferingly engaged therewith. The sleeve port includes an internal surface of substantially circular cross-section, and the tubular sleeve includes an internal nozzle port and an external surface of substantially circular cross-section. A lateral dimension of an external surface is equal to or greater than a first dimension at ambient temperature. A nozzle assembly and a method of manufacturing or retrofitting a drill bit are also disclosed.

Abstract: A threaded nozzle for use in a cutter bit is disclosed. Threads are either machined into or pressed into a pressed powder nozzle then the nozzle is sintered. Threads of the nozzles of the present invention exhibit improved hardness and have a rougher surface finish than threads machined post-sintering. Shaping of the threads into the nozzle before sintering is also more economical and efficient than post-sintering machining.

Abstract: Insertable devices include a body and at least one substantially circumferential groove in an outer surface of the body. An aperture in a receiving device comprises at least one annular recess extending radially into a sidewall thereof. At least one resilient split ring fits partially into both the at least one substantially circumferential groove of the insertable device and the at least one annular recess in the aperture. Methods of inserting the insertable device into a receiving device and of removing the insertable device from a receiving device are also disclosed.

Abstract: A drill bit for drilling through an earthen formation to form a borehole. In an embodiment, the drill bit comprises a bit body having a central axis, an internal plenum, and an underside. The underside includes an annular outer region. The bit body includes an outer receptacle extending from the plenum to the outer region. In addition, the drill bit comprises a first and a second cone cutter. Each cone cutter comprises an outer region distal the bit axis. Further the drill bit comprises an outer sleeve having an upstream end received by the outer sleeve receptacle and a through passage. The through passage includes an upstream section having an upstream axis and a downstream section having a downstream axis that is skewed at an angle ? relative to the upstream axis. A projection of the downstream axis passes between the outer regions of the first and second cone cutters.

Abstract: Flow tubes for earth-boring tools include hardfacing material for protecting the tubes from erosion due to the flow of fluid through a fluid passageway extending therethrough. Earth-boring tools include an erosion-resistant material covering a surface of a body of the tools for protecting the bodies from erosion due to the flow of fluid through a fluid passageway extending therethrough. Methods of forming earth-boring tools include forming a body having a fluid passageway extending therethrough and covering a surface of the body with a hardfacing material. The surface of the body may be located in a region susceptible to erosion when fluid is caused to flow through the fluid passageway.

Abstract: A drill bit for drilling through an earthen formation to form a borehole with a radius R. In an embodiment, the drill bit comprises a bit body having a central bit axis and including a pin end, an internal plenum, and a dome side. The dome side includes a central dome region extending from the bit axis to about 10% of the radius R and an intermediate dome region extending from the central region to about 50% of the radius R. In addition, the drill bit comprises an intermediate receptacle having a central axis and extending through the intermediate dome region. Further, the drill bit comprises a first and a second rolling cone, each including an intermediate cone region. A projection of the central axis of the intermediate receptacle passes between the intermediate regions of the first cone and the second cone.

Abstract: An earth boring drill bit having a cleaning nozzle for cleaning cutting elements on the face of the drill bit. A notch is included on the nozzle face for directing an elongated and coherent fluid flow from the nozzle outlet to the cutting element face. The nozzle face may include more than one notch for cleaning elements disposed in locations around the nozzle. The nozzle may be at the ends of a row of cutting elements, or disposed in the middle of a row of cutting elements.

Abstract: A nozzle for use on a rotary drill bit for forming a subterranean borehole includes a body and at least one passageway extending through the body from an inlet to an exit aperture. The passageway has a converging region and a diverging region. At least a portion of the diverging region of the fluid passageway is substantially bifurcated. A rotary drill bit for forming a borehole in a subterranean formation includes at least one such nozzle installed within a body of the bit and configured for communicating drilling fluid to a face of the body. A method of communicating fluid to a face of a drill bit includes introducing fluid into a passageway, causing the fluid to flow through a converging region, causing the drilling fluid to flow through a diverging region, and substantially bifurcating the drilling fluid at least within a portion of the diverging region.

Abstract: Nozzles for a drilling tools, such as rotary-type drag bits and roller cone bits, a drilling tool and drilling assembly comprising nozzles, and methods of conveying drilling fluid through a nozzle for use in drilling subterranean formations are provided. A nozzle may include a substantially cylindrical nozzle body having an axis and an inlet port with a primary passage extending therethrough, and at least one secondary passage that diverges from the primary passage at an exit port.

Abstract: A pilot tube for an auger boring machine has a lubrication through passage formed therein through which water or another lubricant may be pumped during the driving of the pilot tube to facilitate formation of a pilot hole in the earth which is subsequently followed by an auger in forming a trenchless hole for laying underground pipe. Preferably, the lubrication passage extends to exit openings adjacent or on a steering head. A lubrication feed swivel is connected the trailing end of the pilot tube for feeding the water into the pilot tube while allowing rotation of the pilot tube for the steering thereof during the process of driving the pilot tube.

Abstract: A nozzle for use on a rotary drill bit for forming a subterranean borehole includes a body and at least one passageway extending through the body from an inlet to an exit aperture. The passageway has a converging region and a diverging region. At least a portion of the diverging region of the fluid passageway is substantially bifurcated. A rotary drill bit for forming a borehole in a subterranean formation includes at least one such nozzle installed within a body of the bit and configured for communicating drilling fluid to a face of the body. A method of communicating fluid to a face of a drill bit includes introducing fluid into a passageway, causing the fluid to flow through a converging region, causing the drilling fluid to flow through a diverging region, and substantially bifurcating the drilling fluid at least within a portion of the diverging region.

Abstract: A nozzle includes a nozzle body having an extended, tubular nozzle protrusion terminating at a nozzle exit, the nozzle body having an annular shoulder surrounding a base of the nozzle protrusion. A passage extends through the nozzle body, necking down in cross-sectional area before entering the nozzle protrusion and distally terminating at a nozzle exit, where drilling mud is discharged. A nozzle configured as described is disposed in a nozzle recess of a bit body of a rotary drag bit, the nozzle recess being of sufficient depth to receive the nozzle and recess the annular shoulder of the nozzle body a substantial distance from the bit face. A snap-ring is received in an annular groove in the wall of the nozzle recess and extends inwardly over the annular shoulder of the nozzle body. The nozzle protrusion exit extends to a location proximate the bit face.

Abstract: An earth bit includes an earth bit body having a bore with a bearing passageway in fluid communication therewith. A screen extends through the bore and is repeatably moveable between rolled and unrolled conditions. The screen is in the rolled condition when extending through the bore. The screen screens a material flowing between the bore and bearing passageway.

Abstract: An earth boring bit includes a bit body including plurality of PDC cutter elements and a fluid plenum connecting a fluid inlet to at least one fluid orifice. Furthermore, a ledge formed between a bottom of the fluid plenum and the at least one fluid orifice includes a relief region formed therein located across a flow change angle. Additionally, a method to improve a polycrystalline diamond compact drill bit body design includes determining flow change angles from a fluid plenum into a fluid orifice and modeling a relief region on a ledge to optimize fluid into the fluid orifice.

Abstract: A roller cone drill bit having a bit body with at least one support arm extending therefrom. Each support arm may have an interior surface and an exterior surface with an associated spindle extending inwardly from the interior surface. A respective cone assembly may be rotatably disposed on each spindle. A gap may be formed between interior portions of each cone assembly and exterior portions of the associated spindle with a fluid seal disposed in the gap to block fluid flow therethrough. Each cone assembly may include a generally circular backface disposed adjacent to the interior surface of the associated support arm. At least one fluid passageway may extend through each support arm to allow communication of fluid from the interior surface to an exterior surface of the support arm. A debris diverter insert having a generally hollow bore may be disposed within each fluid passageway.

Abstract: A drill bit configures hydraulic streams from the bit nozzles for the particular cutting structure to be cleaned based on the cutting structure location and geometry. The projected impingement location for each hydraulic stream projected fluid path is customized for a corresponding roller cone, with each nozzle or nozzle receptacle being individually positioned according to improve cone cleaning. At least two nozzles or nozzle receptacles should differ on the drill bit.

Abstract: A rotary cone rock bit includes one or more hole cleaning nozzles and one or more bit cleaning nozzles. The hole cleaning nozzles of one drill bit define a projected fluid path disposed at a lateral angle of less than six degrees in order to achieve a large impingement pressure on the hole bottom. The bit cleaning nozzles of the same drill bit define a projected fluid path disposed at a lateral angle of at least six degrees in order to pass within 0.5 inches of the teeth on leading edge of the lagging roller cone. This results in a drill bit that both cleans the bottom hole and cleans cone inserts.

Abstract: A multi-stage diffuser nozzle for use as a drill bit nozzle jet includes a flow restriction portion upstream of a fluidic distributor portion, and also preferably includes a transition region between these two. The flow restrictor communicates with the interior fluid plenum of a drill bit and is used to limit or restrict the total flow of drilling fluid by having a relatively small cross-sectional area for fluid flow. The fluidic distributor communicates with the flow restrictor and reduces the exit flow velocities of the drilling fluid as the drilling fluid is ejected from the nozzle by providing a relatively larger cross-sectional area for fluid flow. The fluidic distributor also directs the flow paths of the drilling fluid to locations such as cone surfaces that are prone to bit balling. The transition region is an area that dampens fluid pressure oscillations in the drilling fluid.

Abstract: A novel rolling cone rock bit includes a plurality of PDC or other cutters mounted to the leg of the drill bit and positioned to cut the troublesome corner of the bottomhole. The plurality of cutters may be the primary cutting component at gage diameter, or may be redundant to gage teeth on a rolling cutter that cut to gage diameter. Consequently, the occurrence of undergage drilling from the wear and failure of the gage row on a rolling cutter is lessened. Another inventive feature is the inclusion of a mud ramp that creates a large junk slot from the borehole bottom up the drill bit. The resulting pumping action of the drill bit ramp speeds up the removal of chips or drilling cuttings from the bottom of the borehole, reduces the level of hydrostatic pressure at the bottom of the borehole and minimizes the wearing effect of cone inserts regrinding damaging drill cuttings.

Abstract: The present invention relates to a roller cone drill bit that has improved flow characteristics. The roller cone drill bit includes forming at least one relief region inside a bit body of the roller cone drill bit on a ledge formed between a fluid plenum and at least one of the fluid orifices. A method of locating the at least one relief region is also disclosed.

Abstract: An improved orifice assembly for use with an ultra high pressure fluid jet cutting apparatus is disclosed. The improved orifice assembly generally includes an orifice body defining a central bore, a high pressure inlet cavity located at an upstream portion of the body, a mixing cavity located at a downstream portion of the body, and an abrasive material inlet bore that is in direct communication with the mixing cavity. The inlet or high pressure cavity preferably has a cylindrical cross section at the side wall portion and a generally flat bottom wall, with a constant radius transition portion between the side and bottom walls. A jeweled orifice is preferably located at the bottom wall and forms a portion thereof. A chamfer at the downstream portion of the mixing chamber permits appropriate coaxial alignment of a mixing tube with the jeweled orifice so as to preserve proper fluid flow characteristics.

Abstract: A Down Hole Drilling Assembly (DHDA) that induces artificial lift to remove the drilling fluid from a well bore using a jet pump attached to a casing string. The DHDA includes a drill string that passes through the jet pump assembly. The power fluid is separated from the drilling fluid until after it has passed through the nozzle of the jet pump. The jet pump assembly is joined to a concentric casing string. The jet pump also contains a bladder element that expands to redirect the flow of the drilling fluid from the inner annulus into the jet pump assembly. The jet pump assembly lifts the drilling fluid, lowering the fluid level within a well bore to a point where the hydrostatic pressure near the bottom of the well is lower than the pore pressure of the formation being drilled thereby creating under balanced conditions.

Abstract: A drill bit nozzle providing a through bore for the passage of drilling fluid through a drill bit. The nozzle is made of a material or materials which can be drilled through by standard well bore drilling equipment. The material(s) are selected to provide a surface to the through bore which has a relatively high resistance to erosion to withstand the abrasive and corrosive impact of jetted drilling fluid. Embodiments are described using a hard chrome/copper combination and a single rubber material.

Abstract: A rolling cone rock bit having one or more nozzle retention bodies attached by a single orientation mounting is disclosed, as is the associated method for its manufacture. The upper end of the nozzle retention body has a fluid inlet in communication with the internal fluid plenum of the drill bit, and the lower end of the nozzle retention body includes a fluid outlet that defines an exit flow angle. The fluid outlet is located between two rolling cones, but is positioned closer to one of the cones than the other. Further, the exit flow angle is preferably within 3 degrees of parallel to the drill bit longitudinal axis and, even more preferably, is parallel with the drill bit longitudinal axis.

Abstract: A concentric casing actuated jet pump is disclosed that induces artificial lift to remove the drilling and production fluid from a well bore during drilling operations by means of a single or multiple hydraulic jet pumps attached to a concentric string of casing. The invention includes a drill string that passes through the jet pump assembly so that the power fluid is separated from the drilling fluid until it enters the jet pump. The jet pump assembly is joined to a concentric casing string. The jet pump also contains a bladder element that inflates or expands to redirect the flow of the drilling and production fluid from the inner annulus into the jet pump assembly. Vertical displacement of the inner casing string by a casing jack causes the bladder to redirect the flow of drilling fluid form the inner annulus into the jet pump assembly.

Abstract: A drill bit configured for use in horizontal directional boring includes a spoon-shaped body with a rearwardly angled or inclined arcuate front end face that widens from a leading edge to a trailing edge in a circumferential direction, the front face sloping rearwardly from a leading side surface to a trailing edge in a circumferential direction, the leading and trailing side surfaces extending rearwardly in from the front end face. The leading side surface is wider than the trailing side surface. In one configuration, the front end surface and leading side face are each provided with a plurality of carbide inserts or studs which may be arranged in a row.

Abstract: A rolling cone rock bit having one or more nozzle retention bodies attached by a single orientation mounting is disclosed, as is the associated method for its manufacture. The upper end of the nozzle retention body has a fluid inlet in communication with the internal fluid plenum of the drill bit, and the lower end of the nozzle retention body includes a fluid outlet that defines an exit flow angle. The fluid outlet is located between two rolling cones, but is positioned closer to one of the cones than the other. Further, the exit flow angle is preferably within 3 degrees of parallel to the drill bit longitudinal axis and, even more preferably, is parallel with the drill bit longitudinal axis.

Abstract: A multi-stage diffuser nozzle for use as a drill bit nozzle jet includes a flow restriction portion upstream of a fluidic distributor portion, and also preferably includes a transition region between these two. The flow restrictor communicates with the interior fluid plenum of a drill bit and is used to limit or restrict the total flow of drilling fluid by having a relatively small cross-sectional area for fluid flow. The fluidic distributor communicates with the flow restrictor and reduces the exit flow velocities of the drilling fluid as the drilling fluid is ejected from the nozzle by providing a relatively larger cross-sectional area for fluid flow. The fluidic distributor also directs the flow paths of the drilling fluid to locations such as cone surfaces that are prone to bit balling. The transition region is an area that dampens fluid pressure oscillations in the drilling fluid.

Abstract: A drill bit is disclosed which includes a bit body having a plurality of ports therein arranged to provide a flow path between an interior of a drill string and the exterior of the bit body. At least one flow relief is disposed in one of the ports. The at least one flow relief is adapted to provide an increase in total flow area of the bit upon application to the bit of a selected fluid flow condition. A method for changing a total flow area of a drill bit is also disclosed, which includes pumping drilling fluid through the drill bit and operating a flow relief disposed in the bit to change the total flow area of the bit.

Abstract: A rolling cone rock bit having one or more nozzle retention bodies attached by a single orientation mounting is disclosed, as is the associated method for its manufacture. The upper end of the nozzle retention body has a fluid inlet in communication with the internal fluid plenum of the drill bit, and the lower end of the nozzle retention body includes a fluid outlet that defines an exit flow angle. The fluid outlet is located between two rolling cones, but is positioned closer to one of the cones than the other. Further, the exit flow angle is preferably within 3 degrees of parallel to the drill bit longitudinal axis and, even more preferably, is parallel with the drill bit longitudinal axis.

Abstract: A multi-stage diffuser nozzle for use as a drill bit nozzle jet includes a flow restriction portion upstream of a fludic distributor portion, and also preferably includes a transition region between these two. The flow restrictor communicates with the interior fluid plenum of a drill bit and is used to limit or choke the total flow of drilling fluid by having a relatively small cross-sectional area for fluid flow. The fluidic distributor communicates with the flow restrictor and reduces the exit flow velocities of the drilling fluid as the drilling fluid is ejected from the nozzle by providing a relatively larger cross-sectional area for fluid flow. The fluidic distributor also directs the flow paths of the drilling fluid to locations such as cone surfaces that are prone to bit balling. The transition region is an area that dampens fluid pressure oscillations in the drilling fluid.

Abstract: A three-cone rock bit employing a non-plugging center jet nozzle with a plurality of staggered inlet orifices leading to side passageways to reduce bit balling. The nozzle defines a tapered cavity through which drilling mud flows and exits in streams. Streams are directed from the nozzle through a main exit aperture of sufficient size to avoid plugging and from side passageways boring through a sidewall of the nozzle. Jetting streams promote washing of voids within the bit and of cutting surfaces. The nozzle uses staggered inlet orifices leading to side passageways, in conjunction with a tapering shape of a central passageway to facilitate maintenance of drilling mud velocity within the central passageway and thus of stream velocity to targeted regions of the drill bit.

Abstract: A drill bit having one or more nozzle retention bodies attached by a single orientation mounting is disclosed, as is the associated method for its manufacture. The upper end of the nozzle retention body has a fluid inlet in communication with the internal fluid plenum of the drill bit, and the lower end of the nozzle retention body includes a fluid outlet that defines an exit flow angle. The exit flow angle is angularly disposed from the longitudinal axis of the drill bit. The nozzle retention body may advantageously be chamfered or the like to provide a reduced cross-sectional area at the lower end of the nozzle retention body. The outer surface of the nozzle retention body (and attached hardened elements) may extend substantially to gage, or may fall short of that diameter.

Abstract: A “wet” pick box 1 comprises a body member 2, adapted in use to be welded to a rotary cutting head, whilst an aperture 5 is provided in the body member. Bores 15, 16 in the body member define an internal water course 6 connectable, at an inlet end 7, to a source of pressurised water, an aperture 8 in the body member is adapted to house a water discharge nozzle and is connected to an outlet end 9 of the watercourse 6. A tapped hole 10 intersects the bores 15 and 16 and a member 11A or 11B is insertable into, and removable from, the hole 10. A rotary mineral cutting head can be provided to which a plurality of such pick boxes are welded.

Abstract: A Down Hole Drilling Assembly (DHDA) is disclosed that induces artificial lift to remove the drilling and production fluid from a well bore during drilling operations by means of a single or multiple hydraulic jet pumps attached to a concentric string of casing. The DHDA includes a drill string and drill bit that passes through the jet pump assembly so that the power fluid is separated from the drilling or production fluid until after it has passed through the nozzle of the jet pump. The jet pump assembly is joined to a concentric casing string. The jet pump also contains a bladder element that inflates or expands to redirect the flow of the drilling and production fluid from the inner or return annulus into the jet pump assembly.

Abstract: A drill bit for drilling into earth formations comprising an elongated body having spiral contoured stabilizers for up to a 360-degree stabilization to protect the cutting cones, the elongated body has multiple adjustable openings or nozzles to direct the pressurized fluid medium first to the cutting cone area and bottom of the drill hole to convey the dust and cuttings up the bore hole, a second, adjustable opening or nozzle adds more pressurized fluid means spirally up the contoured annular area in the stabilizer area, and a third, adjustable opening or nozzle at the upper end of the contoured stabilizer to add more pressurized fluid means in the drill pipe annular area to convey the dust and cuttings to the surface of the bore hole, the elongated body has replaceable cutting cones, and bearings and shank assemblies for rebuilding to original specifications.

Abstract: A drill bit sub attachable to a drilling string above the drill bit, the sub having an oscillation chamber with at least two radially and axially spaced, annular impingement surfaces interconnected by an inclined annular surface. The oscillation chamber is preferably coaxially aligned and in fluid communication with upper and tubular bores that each have diameters less than the diameter of the chamber. The oscillation chamber preferably has a diameter from about three to about five times the diameter of the upper tubular bore and a height between 1.6 and 5.6 times the diameter of the upper tubular bore. The diameter of the lower tubular bore is preferably about 1.3 times the diameter of the upper tubular bore.

Abstract: A three-cone rock bit employing a non-plugging center jet nozzle with a plurality of staggered inlet orifices leading to side passageways to reduce bit balling. The nozzle defines a tapered cavity through which drilling mud flows and exits in streams. Streams are directed from the nozzle through a main exit aperture of sufficient size to avoid plugging and from side passageways boring through a sidewall of the nozzle. Jetting streams promote washing of voids within the bit and of cutting surfaces. The nozzle uses staggered inlet orifices leading to side passageways, in conjunction with a tapering shape of a central passageway to facilitate maintenance of drilling mud velocity within the central passageway and thus of stream velocity to targeted regions of the drill bit. The present invention additionally provides a method of using the drill bit and non-plugging nozzle by controlling velocities of drilling mud within the nozzle.

Abstract: A multi-stage diffuser nozzle for use as a drill bit nozzle jet includes a flow restriction portion upstream of a fluidic distributor portion, and also preferably includes a transition region between these two. The flow restrictor communicates with the interior fluid plenum of a drill bit and is used to limit or choke the total flow of drilling fluid by having a relatively small cross-sectional area for fluid flow. The fluidic distributor communicates with the flow restrictor and reduces the exit flow velocities of the drilling fluid as the drilling fluid is ejected from the nozzle by providing a relatively larger cross-sectional area for fluid flow. The fluidic distributor also directs the flow paths of the drilling fluid to advantageous locations such as cone surfaces that are prone to bit balling. The transition region is an area that dampens fluid pressure oscillations in the drilling fluid.

Abstract: A roller cone drill bit is disclosed which includes a bit body having at least one leg depending from the bit body. The leg has a journal formed on it at a lower end. The bit body includes an air channel extending at least from an interior of the bit body to the seal area of the journal. A roller cone is sealingly, rotatably mounted on the journal. The cone has a plurality of cutting elements disposed on it. The bit includes a backflow valve disposed in the bit body, so that an intake end of the air channel is disposed upstream of the backflow valve. In one embodiment, the backflow valve is disposed in a connection end of the bit body, and the air channel includes a flow tube extending from the air passage in the bit body to the backflow valve so that its intake end is upstream of the backflow valve.

Abstract: Drill bit nozzle assemblies and methods of mounting the nozzle assemblies relative to a drill bit for drilling subterranean earth formations are described in which the nozzle assembly provides diverse rotational orientation of the nozzle about at least two axes relative to the drill bit. The nozzle assemblies generally include a nozzle body and an associated, cooperatively-configured nozzle body housing structure to facilitate orientation of the nozzle body within a nozzle orifice of a drill bit body and securement of the nozzle assembly with the nozzle body in a desired orientation.

Abstract: A drill bit for drilling into earth formations comprising a plurality of cutting cones and a connecting device to attach a drill bit to a drill string for drilling bore holes and providing a stabilizer for the drill bit in a drill hole and providing a plurality of passage structures to provide and distribute compressed air through the drill string to the drill bit plenum chamber in proportions needed to properly purge cuttings from the bore hole most effectively and maintain stabilization for the drill bit in the drill hole thus providing for longer life expectancy of the drill bit and cutting cones.