Abstract: A roller cutter arrangement for a cutting wheel of a tunnel boring machine, including an interchangeable cup, a bearing block which is supported in the interchangeable cup in such a way that it is displaceable along a displacement axis, and a cutting roller unit having at least one cutting roller, which is rotatably supported in the bearing block and which acts along a working axis. The working axis is angled with respect to the displacement axis, so that cutting rollers of the cutting roller units may be situated in close proximity to one another, in particular in the central area of the cutting wheel.

Abstract: An earth boring drill bit comprising: one or more legs; a bit body having a blade and a slot for receiving the leg; and one or more wedge between the leg and the slot fixing the leg within the slot. The slot may have two parallel sidewalls with one of the sidewalls forming an acute angle and the other forming an obtuse angle. The wedge may be secured immediately next to the obtuse angled sidewall. The wedge may have two obtuse angled sides. One or more bolts through each wedge may secure both the wedge and the leg to the bit body. One of the obtuse angled sidewalls of the wedge may be secured immediately next to an acute angled side of the leg.

Abstract: Sealing in the sliding gap of a rotating valve is improved to smoothly rotate the rotating valve during replacement of a roller bit. A valve housing portion is formed behind a bit housing portion having an opening at the front of a main cutter spoke. A rotating valve is rotationally disposed as a rotating body in the valve housing portion. A bit case containing the roller bit is moved into the bit housing portion so as to protrude from a removable passage of the rotating valve, and then the bit case is fixed by a cotter member to support a drilling reaction force. Thus, the sliding gap of the rotating valve is disposed in the bit housing portion and the valve housing portion and is covered with the bit case.

Abstract: A modular fixed cutter earth-boring bit body includes a blade support piece and at least one blade piece fastened to the blade support piece. A modular fixed cutter earth-boring bit and methods of making modular fixed cutter earth-boring bit bodies and bits also are disclosed.

Abstract: A rotary cutter mount for an earth-boring cutter includes a bearing journal adapted to be coupled to a cutter body. A first mounting end of the bearing journal is shaped to enable rotationally fixed positioning in a corresponding yoke. The yoke is operatively coupled to the body of the cutter. A ball race is formed in an exterior surface of the journal. A ball loading passage is formed in the journal. The ball loading passage has an exit hole on the race. The hole is positioned so that it is disposed in a rotary orientation which is at a selected angular displacement from the maximum radial loading on the journal. The first mounting end and the corresponding yoke are adapted to enable a plurality of rotary orientations. Each of the rotary orientations is such that the hole is oriented other than in the direction of maximum radial loading.

Abstract: A rotary cutter mount for an earth-boring cutter includes a bearing journal adapted to be coupled to a cutter body. A first mounting end of the bearing journal is shaped to enable rotationally fixed positioning in a corresponding yoke. The yoke is operatively coupled to the body of the cutter. A ball race is formed in an exterior surface of the journal. A ball loading passage is formed in the journal. The ball loading passage has an exit hole on the race. The hole is positioned so that it is disposed in a rotary orientation which is at a selected angular displacement from the maximum radial loading on the journal. The first mounting end and the corresponding yoke are adapted to enable a plurality of rotary orientations. Each of the rotary orientations is such that the hole is oriented other than in the direction of maximum radial loading.

Abstract: A roller cutter assembly for use in hard rock tunneling machines comprises a rectangular saddle having a rectangular recess with V-shaped mounting surfaces. Support plates are secured against these mounting surfaces, and the support plates have a shaft extending between them with a non-rotatable head in one plate, and the circular nut in the other plate. The shaft mounts a pair of inner races for tapered roller bearings which run directly on the roller cutter inner surface which forms the outer race for the bearing assembly. Rotation of the circular nut in the recess and on the shaft sets the preload for these bearings. Between the nut and its recess on the adjacent support plate is an annular groove formed in both the support plate and the nut, and an elastomeric diaphragm fits across this groove.

Abstract: A bit body with a mount having a leg that extends along the rotational axis of the bit, a journal with a wedge shaped end secured to a wedge shape opening in the leg. A wedge on the journal has a fastener hole to register coaxially with a fastener hole in the leg and receives a fastener to secure the wedge on the journal in the wedge shape in the leg. One side of the wedge shape is generally perpendicular to the bit axis, and the adjacent side of the wedge forms an acute angle with said perpendicular side. The acute angle is in a range of about thirty to sixty degrees, ideally about 35 degrees.

Abstract: The cutter head of a tunnelling machine is mounted for rotation about the axis of the tunnel and has a face extending on a plane perpendicular to that axis. The cutter head serves as a mount for a plurality of roller cutters, each of which is mounted in a box like saddle member fixed to the cutter head. Each roller cutter includes a frame having a shaft on which the roller cutter is journalled and a pair of end members which fit in recesses on the inside of the saddle member. These recesses open toward the rear of the cutter head to allow removal and replacement of cutters and cutter frames from the rear face of the cutter head. Each cutter frame is held in place by a wedge member on each side of the saddle and wedge members, one on each side, engage mating wedge surfaces on the saddle and the adjacent end member of the cutter frame so that movement of each wedge member by a jack screw in a direction transverse to the axis of the roller forces each end member forwardly in its recess.

Abstract: A drill bit has a plurality of roller cutters mounted on a front face of the drill bit. The roller cutters are mounted in pairs which are equidistantly spaced from an axis of rotation of the drill bit. Each roller cutter is rotatably mounted in a saddle affixed on the front face. The roller cutters are reversibly mounted in their saddles. Each roller cutter includes a plurality of circumferentially extending cutting structures spaced apart along an axis of rotation of the roller cutter. The cutting structures are arranged non-symmetrically relative to a center plane through the roller cutter so that when a roller cutter is reversed, the location of kerfs cut by the roller cutter change.

Abstract: A cutter assembly for rotary boring of earth. The assembly comprises a rotating cutter having a shaft protruding from the ends of the cutter; and a mounting member for the rotating cutter. The mounting member comprises two legs the ends of which are provided with counter surfaces for the ends portions of the shaft. The assembly further comprises fastening elements provided with a counter surface, the fastening elements being fitted at the ends of the legs for fastening the shaft to the mounting member. In order to provide a self-adjusting and reliable assembly which prevents the turning movement of the shaft, the curvature of the middle portion of the counter surface of the fastening element is so formed that a gap narrowing in the direction of the periphery of the shaft is defined between the shaft and the middle portion of the counter surface of the fastening element. A clutching part extending in the radial direction is arranged at the end of the shaft.

Abstract: A holding device for a boring head tool and the tool itself are arranged so that the tool can be mounted from the rear of the boring head. The tool is mounted on a supporting member which has head parts provided with supporting faces and the holding device has rigid support surfaces for engaging the supporting faces of the tool. The support surfaces are directed towards the front of the holding device and the holding device also has passages extending from the rear to in front of the rigid support surfaces as to allow the passage therethrough of the head parts for assembly. The head parts are conveyed through the passages in rotated positions offset with respect to their position in the assembled state and then moved to an assembly position in which the contact surfaces of the tool are held against the rigid support surfaces of the holding device by fastening screws which engage in threaded bores of the head parts.

Abstract: Roller cutters are mounted onto a cutterhead from the rear side of the cutterhead. A load transfer block is insertable between a stator portion of each cutter and a generally forwardly directed load-carrying surface on the cutter-head frame. Loads imposed on the roller cutter during boring are transmitted rearwardly from the stator to the load transfer block, and from the load transfer block to the cutterhead frame.

Abstract: A drill bit has a plurality of roller cutters mounted on a front face of the drill bit. The roller cutters are mounted in pairs which are equidistantly spaced from an axis of rotation of the drill bit. Each roller cutter is rotatably mounted in a saddle affixed on the front face. The roller cutters are reversibly mounted in their saddles. Each roller cutter includes a plurality of circumferentially extending cutting structures spaced apart along an axis of rotation of the roller cutter. The cutting structures are arranged non-symmetrically relative to a center plane through the roller cutter so that when a roller cutter is reversed, the location of kerfs cut by the roller cutter change.