Abstract: A formation-engaging assembly includes a formation-engaging structure holder with a side surface between a proximal end and a distal end, a receptacle in the distal end, and a lateral protrusion extending from a portion of the side surface of the formation-engaging structure holder adjacent the distal end. A formation-engaging structure may include a formation-engaging surface at a distal end, a proximal end and a sidewall therebetween. The proximal end and at least a portion of the sidewall of the formation-engaging structure may be received within the receptacle of the formation-engaging structure holder. Earth-boring tools may include such formation-engaging assemblies.

Abstract: A rotary cutting tool, such as a slotting cutter, includes a cutter body rotatable in a predetermined direction on a central axis perpendicular to a plane of the cutter body. A plurality of cutting insert-receiving pockets are formed at predetermined locations about the cutter body. A cantilevered member can be integrally formed in the cutter body or attached to the cutter body as a separate component. A tip of the cantilevered member at least partially extends into each insert-receiving pocket such that the cantilevered member exerts a biasing force against a cutting insert at a location so as to counteract a tendency of the cutting insert to rotate within the insert-receiving pocket during a cutting operation.

Abstract: A roof-bolt drill bit may have a bit body rotatable about a central axis. At least one coupling pocket may be defined in the bit body. At least one cutting element may be at least partially disposed in the at least one coupling pocket. The at least one cutting element may include a cutting face, an element back surface, and an element side surface extending around an outer periphery of the cutting face. The element side surface may include a first element side surface abutting a first pocket side surface of the at least one coupling pocket and a second element side surface abutting a second pocket side surface of the at least one coupling pocket. At least one of the first element side surface and the second element side surface may have a substantially planar surface.

Abstract: Various downhole drilling tools designed and manufactured at least in part on evaluating respective forces acting on respective groups and sets of cutting elements during simulated engagement with the downhole end of a wellbore and drilling from a first downhole formation into a second downhole formation. Simulating forces acting on each cutting element as the cutting element contacts a downhole formation may be used to force balance downhole drilling tools during transition drilling or non-uniform downhole drilling conditions. Multilevel force balanced downhole drilling tools may be designed using five respective simulations, cutter group level, neighbor cutter group level, cutter set level, group of N (N=3 or N=4) consecutive cutters level and all cutters level. Various cutter layout procedures and algorithms may also be used to design multilevel force balanced downhole drilling tools which may drill faster with higher lateral stability, especially during downhole transiting drilling conditions.

Abstract: A roof-bolt drill bit may have a forward end, a rearward end, and a rotational axis extending between the forward end and the rearward end. A cutting element for the roof-bolt drill bit may include a cutting face and a peripheral surface extending around an outer periphery of the cutting face. The cutting element may include at least one chamfer region and a peripherally extending chamfer extending from the at least one chamfer region along the outer periphery of the cutting element, a width of the at least one chamfer region being greater than a width of the peripherally extending chamfer.

Abstract: A modular fixed cutter earth-boring bit body includes a blade support piece and at least one blade piece fastened to the blade support piece. A modular fixed cutter earth-boring bit and methods of making modular fixed cutter earth-boring bit bodies and bits also are disclosed.

Abstract: A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

Abstract: A drilling unit for drilling a borehole and having an outer drill bit being rotationally driven by a primary rotary drive mechanism about a primary axis of rotation and having an outer bit cutting face disposed for drilling engagement with formation material. The outer drill bit defines an inner bit passage intersecting the outer bit cutting face. An inner drill bit is rotationally driven within the inner bit passage by a secondary rotary drive mechanism and has a secondary axis of rotation that can be the same or can be laterally offset from the primary axis of rotation. An inner bit cutting face is defined by the inner drill bit and is located within the inner bit passage. Rotation of the outer drill bit for borehole drilling causes orbital rotation of the inner drill bit about the primary axis of rotation simultaneously with rotation of the inner drill bit about the secondary axis of rotation for continuously cutting away formation material at the central region of the borehole being drilled.

Abstract: Downhole drilling tools designed and manufactured to reduce bit axial force and torque and to enhance drilling efficiency comprising laying out some cutters in one spiral direction of rotation about a bit rotational axis and other cutters in an opposite spiral direction of rotation; evaluating forces acting on cutters during simulated engagement with a downhole formation (straight and transitional drilling); and modifying cutter layout with respect to a spiral direction of rotation. Some embodiments further comprise, prior to simulation, placing cutters in cutter groups/sets at respective locations to obtain a level of force balance. Multilevel force balanced downhole drilling tools may be designed using five respective simulations: cutter group level, neighbor cutter group level, cutter set level, group of N (N=3 or N=4) consecutive cutters level and all cutters level. Cutter layout procedures and algorithms to minimize respective bit forces and in some embodiments to obtain force balance are described.

Abstract: A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

Abstract: The present disclosure provides mechanical attachments of TSD body to a carrier or substrate sufficient to allow eventual conventional attachment of the TSD to a drill bit or other component. According to one aspect, the disclosure includes a composite assembly including a thermally stable diamond (TSD) body and a substrate with aligned holes and a joining pin located in the aligned holes to mechanically attach the TSD body and substrate. The composite assembly may lack any non-mechanical attachment between the TSD body and the substrate, or may lack particular types of non-mechanical attachments. The disclosure also provides drill bits and other devices containing such composite assemblies as well as methods of making such composite assemblies and drill bits or other devices.

Abstract: A modular fixed cutter earth-boring bit body includes a blade support piece and at least one blade piece fastened to the blade support piece. A modular fixed cutter earth-boring bit and methods of making modular fixed cutter earth-boring bit bodies and bits also are disclosed.

Abstract: A drilling unit for drilling a borehole and having an outer drill bit being rotationally driven by a primary rotary drive mechanism about a primary axis of rotation and having an outer bit cutting face disposed for drilling engagement with formation material. The outer drill bit defines an inner bit passage intersecting the outer bit cutting face. An inner drill bit is rotationally driven within the inner bit passage by a secondary rotary drive mechanism and has a secondary axis of rotation that can be the same or can be laterally offset from the primary axis of rotation. An inner bit cutting face is defined by the inner drill bit and is located within the inner bit passage. Rotation of the outer drill bit for borehole drilling causes orbital rotation of the inner drill bit about the primary axis of rotation simultaneously with rotation of the inner drill bit about the secondary axis of rotation for continuously cutting away formation material at the central region of the borehole being drilled.

Abstract: A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

Abstract: A drill bit for rotary drilling a well bore of a subterranean formation which has replaceable blades which overlap and interlock with each other and have retention means on more than one axis. The replaceable blades may have cutters with enhanced retention by brazing ring grooves and the body may be flared at its bottom to better retain the blades and cutters.

Abstract: This invention relates to a ground drilling or cutting tool comprising a cutting element removably attached thereto by attachment means, the tool further including retention means adapted to maintain attachment of the cutting element to the tool in the event that the attachment means fails. The retention means comprises a first surface on a side of the cutting element, a mounting recess in the cutting tool in which at least a portion of said cutting element locates, a second surface in a side of the mounting recess against which said first surface locates, channels in each of said first and second surfaces that align so as to cooperatively define a dowel hole when said first and second surfaces locate together, at least one dowel that locates in the dowel hole, and means for retaining the or each dowel within the dowel hole.

Abstract: A drilling assembly for drilling two or more casing sections into a subterranean formation includes a first casing bit and a second casing bit, each casing bit of different diameter affixed to a respective casing section of different diameter, at least two casing bits and the two or more casing sections arranged in a telescoping relationship. The second casing bit includes a bit body having a face on which two different types of cutting elements are disposed, the first type being cutting elements for drilling at least one subterranean formation and the second type being cutting elements for drilling through the first casing bit.

Abstract: A drill bit includes a plurality of continuous segments impregnated with diamond that are each mounted to form a corresponding blade. The regions between the blades define a plurality of fluid passages on the bit face. The blades extend radially outwardly to the gage. The continuous segments may be either straight or spiral in design. Furthermore, the design of the segments supports varying one or more of: diamond content, width, back rake angle and/or relief angle along a length of the segment.

Abstract: The invention relates to a cutter head (10) for dredging ground under water, this cutter head being suitable for attachment rotatably around a central axis to the ladder (2) of a cutter suction dredger (1) and for being moved through the ground (9) therewith in a lateral sweeping movement, the cutter head comprising a base ring (13), a hub (14) situated at a distance in the direction of the central axis from the base ring, and a plurality of arms (15) extending from the base ring to the hub, wherein a passage opening (16) is located between arms and wherein the arms are provided with a first series of cutting tools on a leading part (15a) relative to the direction of rotation of the cutter head, and wherein at least one arm is provided with a second series of cutting tools on a part of the arm (15b) facing away from the central axis.

Abstract: Downhole cutting tools such as blade mills comprise a body having a first end for connection with a rotating component of a drill string and a cutting end for rotation in unison with the body. The cutting end comprises at least two blades, each of the at least two blades comprising a front sidewall surface, a back sidewall surface, an inner end, an outer end, and at least one beveled portion disposed along the front sidewall surface toward the inner end of each of the at least two blades. At least one of the beveled portions comprise at least one cutting element disposed thereon that is disposed across a center point of the face of the cutting end to provide for cutting away an object disposed in a wellbore to occur across a center point of the cutting end.

Abstract: A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

Abstract: A cutting element for use with a drill bit includes a substrate having a longitudinal axis, a lateral surface substantially symmetric about the longitudinal axis and one or more key elements coupled to the lateral surface. The lateral surface lies between an insertion end and a cutting end of the substrate. The one or more key elements are substantially axially aligned with the longitudinal axis and configured to selectively rotationally locate the substrate in a pocket. A drill bit configured for retaining a cutting element having one or more key elements is also disclosed.

Abstract: A blade, which is useful on a tool that impinges earth strata, that has a blade body with a leading surface. The blade body has a first portion defining at least a part of the leading surface and a second portion. The first portion is made of a first material composition and the second portion is made of a second material composition.

Abstract: Provided is a drill head for deep-hole drilling which does not generate such a disc that clogs a cutting chip discharge port when a head main body of the drill head penetrates a work material. The drill head is mounted with a central cutting blade tip 6 at the head center portion so as for a blade edge 6a thereof to be inclined downward toward the head center portion, a circumferential cutting blade tip 7 at a circumferential portion so as for a blade edge 7a thereof to be inclined upward toward the head center portion, and an intermediate cutting blade tip 8 therebetween so as for a blade edge 8a thereof to be inclined upwardly and inwardly toward the head center portion, while the cutting blade tips face a cutting chip discharge port 4 or 5. The drill head includes a head main body 2 having an interior hollow portion 3 serving as a cutting chip discharge passage which communicates with the discharge ports 4 and 5.

Abstract: An elastomeric seal ring is located between each bearing pin and each cone of an earth-boring bit. An auxiliary ring or band is imbedded within an annular recess formed in the inner diameter of the seal ring. A portion of the inner diameter of the seal ring as well as the auxiliary ring are in dynamic contact with the bearing pin. The auxiliary ring has a geometric feature that enhances radial flexibility but prevents it from sealing. The geometric feature may be a transverse cut, notches in either the inner or outer diameters, or holes extending between the sides of the auxiliary ring. The auxiliary ring has lubricating properties.

Abstract: A casing end tool has a bowl-like (or cup-like) body defined by a wall having an outer convex surface and an inner concave surface opposite of the outer convex surface. The bowl-like body has a center axis. The inner concave surface is non-axisymmetric with respect to the center axis, while the outer convex surface is axisymmetric with respect to the center axis. The non-axisymmetric configuration is provided in one implementation through the presence of a set of raised boss or land structures formed on the inner concave surface.

Abstract: A drill bit includes a cutter element having a tapered and faceted side surface extending to a peak, and a polygonal wear face that slopes from the peak toward the cutter element base. The cutter element is mounted in a cone cutter of a rolling cone drill bit and, in certain embodiments, is positioned such that, when the cutter element is in a position farthest from the bit axis, the wear face generally faces and is parallel to the borehole sidewall and the peak engages the borehole bottom.

Abstract: A drill bit is described herein, having a first bit face with a first plurality of cutters oriented to bore in a first direction, and a second bit face with a second plurality of cutters oriented to bore in one or more second directions. The pluralities of cutters enable functional articulation of the drill bit, such that the drill bit can change direction within a borehole without requiring removal of the drill bit. The drill bit can thereby drill in a downhole direction and lateral directions, can back ream through the borehole, and can provide the borehole with one or more oversized regions, as desired.

Abstract: A drill bit for rotary drilling a well bore of a subterranean formation which has replaceable blades which overlap and interlock with each other and have retention means on more than one axis. The replaceable blades may have cutters with enhanced retention by brazing ring grooves and the body may be flared at its bottom to better retain the blades and cutters.

Abstract: A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element includes a substrate having a base member affixed to a back surface of the substrate is disclosed, wherein the base member includes a recess configured to secure the base member to a rotary drill bit. An inner member may be positioned within the recess of the base member. Also, a structural element may be coupled to the inner member or to the base member. A rotary drill bit may include a cutting element assembly. In addition, a method of securing a cutting element to a rotary drill bit may include providing a base member affixed to a cutting element and positioning the base member within a recess of the rotary drill bit.

Abstract: A drilling tool including at least two cutting elements (e.g., redundant or upon a selected profile region) sized, positioned, and configured thereon so as to contact or encounter a change in at least one drilling characteristic of a subterranean formation along an anticipated drilling path prior to other cutting elements thereon encountering same is disclosed. Methods of designing a drilling tool are also disclosed including placing such cutting elements upon the cutting element profile in relation to a predicted boundary surface along an anticipated drilling path. Methods of operating a drilling tool so as to initially contact a boundary surface between two differing regions of a subterranean formation drilled with at least two cutting elements is disclosed. The cutting elements configured on drilling tools and methods of the present invention may be designed for limiting lateral force or generating a lateral force having a desired direction during drilling associated therewith.

Abstract: A modular fixed cutter earth-boring bit body includes a blade support piece and at least one blade piece fastened to the blade support piece. A modular fixed cutter earth-boring bit and methods of making modular fixed cutter earth-boring bit bodies and bits also are disclosed.

Abstract: A method and apparatus for a drilling with casing includes therewith a drill shoe configured for later drilling through thereof in situ, with cutters retainable thereon in response to the forces encountered during borehole drilling, yet moveable from the envelope through which the later drill shoe will pass when cutting through the in situ drill shoe. The drill shoe includes one or more profiles thereon, into which blades carrying the formation drilling cutters are disposed. The profiles include at least one projection thereon, which is received within a mating slot in the blades. The blades also may be configured to have opposed sections which are configured with respect to one another to have an included angle of less than ninety degrees.

Abstract: The drill device has a body with a front end and a rear end and which is connectable to the shaft of a drilling apparatus. A plurality of angularly spaced apart slots are formed in the exterior of the device which extend between the front and rear ends. Each slot has a lip extending from each of its front and rear ends respectively. A cutting member is provided for each of the slots with each cutting member having a connecting portion located in one of the slots and having a forward end and a rearward. Each connecting portion has a hook near its front and rear ends respectively for connection to the lips of the slot in which it is located.

Abstract: A steerable horizontal subterranean drill bit apparatus is disclosed. The apparatus may include a drill bit and a housing. The drill bit may include offset cutting tooth paths.

Abstract: A steerable horizontal subterranean drill bit apparatus is disclosed. The apparatus may include a drill bit and a housing. The drill bit may include an offset drilling fluid seal.

Abstract: A steerable horizontal subterranean drill bit apparatus is disclosed. The apparatus may include a drill bit and a housing. The drill bit may include a one-bolt attachment system.

Abstract: A steerable horizontal subterranean drill bit apparatus is disclosed. The apparatus may include a drill bit and a housing. The drill bit may include elevated wear protector receptacles in particular locations and configurations.

Abstract: A bit for directional boring according to the invention includes a bit body having a frontwardly facing sloped face effective for steering the bit in dirt. The sloped face defines a steering plane that defines an acute included angle relative to a lengthwise axis of rotation of the bit. A connection is provided at the rear of the bit body permitting the bit to be removably mounted at the lead end of a drill string, and one or more internal passages are provided in the bit body for carrying a drilling fluid to a front end of the bit body. A first cutting tooth is mounted on the bit body and extends frontwardly from the bit body at a first angle that causes the first tooth to cut along a first circular path as the bit rotates.

Abstract: A combination milling and drilling bit which can be converted from a first type of cutting operation to a second type of cutting operation by hydraulically moving a plurality of movable blades to extend beyond a plurality of fixed blades. The fixed blades are dressed with cutting inserts suitable for the first type of cutting operation, while the movable blades are dressed with cutting inserts suitable for the second type of cutting operation.

Abstract: A drilling tool including a drilling head equipped with cutting edges and fitted with several shock-absorption elements, of which at least one part is made of an elastomer material. Each shock-absorption element having a block incorporating one portion inserted inside a receptor housing formed on the tool surface, and a portion which projects outward beyond the receptor housing.

Abstract: A drilling tool for rotary percussion drilling including: a drilling body defining: a longitudinal centerline axis extending in a drilling direction; a bore extending in a direction of the centerline axis and having a bore bottom; and a recess extending in a direction transverse to the centerline axis and eccentrically with respect thereto. A centering drill is adapted to move in the drilling direction and has a centering drill end, a centering drill shank and a chucking portion having a flattened clearance on one side thereof, the centering drill shank having an end side cylinder section for limiting an axial path of the centering drill during its movement in the drilling direction, the centering drill extending in the bore of the drilling body and the bore bottom being effective as an exclusive stop for the centering drill end when the centering drill is being subjected to percussion stress.

Abstract: An apparatus and method for cutting a hole in a liner installed in a conduit. Included in the apparatus is a carriage and a cutting head that are rotated to cut the liner. A lateral axis extends through the carriage. A skid constrains the carriage and the cutting head. The cutting head is substantially positioned over the center of gravity of the carriage to provide stability during cutting. The cutting head moves vertically with the use of a cam. The cutter also moves laterally and may rotate about the axis when cutting the hole. Prior to cutting the hole, the skid extends outward to hold the carriage in place. The apparatus also includes a specialized cutter having cutting bars along its outside perimeter and along its top surface.

Abstract: A rotary well drilling unit, particularly for water wells, comprises a tubular rotatable drill string string through which water is pumped. Attached to the lower end of the drill string is a drill head having side-by-side cutter blades. The cutter blades are cammed radially outwardly to expand in diameter when the drill string is lowered to drill a hole sized to receive a well casing lowered behind the drill, and are cammed radially inwardly so as to contract in diameter to clear the casing when the string is lifted. The same drill may be used for drilling wells of different diameters by merely substituting cutter blades.

Abstract: A rotary slot cutting tool having a flat sided disc shaped body with a central bore, a plurality of apertures spaced about the periphery of the body each aperture having in it a cutting insert held in position by the shape of the aperture against radial movement, each aperture being shaped in such a manner that on the application of a force acting radially outwards on the circumference on the bore of the body, faces of the aperture are caused to spread apart to permit removal and replacement of the inserts in an axial direction. The invention further provides an insert for use in rotary and other slot cutting tools.

Abstract: An apparatus for milling away tubular conduits encased within well bores is disclosed. The milling device consists of a cylindrical body. The body forms longitudinal slots therein for radially disposed replaceable cutter blades that are inserted through the slots from the inside of the body. A central mandrel mechanically locks the replaceable blades between the mandrel and the tubular body. A finned pilot head or guide is affixed to the downstream end of the milling apparatus, the opposite threaded upstream end is adapted to be connected to a drill string.

Abstract: A rotary cutter assembly comprises a drill head having a plurality of receptacles which releasably receive rolling cutter bit assemblies. The bit assemblies are locked in position by a locking sleeve connecting transverse fluid passageways of the drill head and bit assembly. Radially locking means in the form of pins received in complementary slots parallel to the rotational axis of the rotary cutter assembly are also provided.

Abstract: A cutting tool comprises a compact bundle of elongated, substantially cylindrical fibers or rods formed from a cemented metal carbide material. The bundle of fibers is shrink-fitted within a metal collar to form a long-wearing cutting tool.

Abstract: An earth boring bit is shown of the type used to cut a shaft in the earth. The earth boring bit has a central bit body which is adapted to be driven to cut a shaft and which has an outer conical surface thereon. An outer ring segment carried on the central bit body has a conical surface for matingly engaging the central bit body conical surface whereby torque transmitted to the outer ring is transmitted through the mating conical surfaces to drive the central bit body to cut a shaft. The mating conical surfaces are preloaded to assure drivable contact between the surfaces. The effective cutting diameter of the earth boring bit can be varied by interchanging the outer ring segment.

Abstract: A multi-cone roller bit with a central pot member is disclosed, having releasably secured legs carrying rolling cutters mounted on the pot. The legs have an upper portion which can be releasably secured in a recessed central portion of the pot and an abutment region which contacts the pot. A tongue and groove arrangement holds the leg and pot from relative movement with one another, and a central tapered plug is reciprocably movable so as to clamp and unclamp the legs to the pot.