Abstract: Downhole tools with fixed cutters for engaging subterranean formations, removing rock, and drilling wellbores may include drill bits (e.g., polycrystalline-diamond compact bits) adapted to smooth torque and to minimize vibration during operation. The drill bits may have alternately arranged or designed blades. In some cases, one or more blades of the drill bit may have a wave-shaped blade. In some cases, the drill bit may have multiple blades with patterns that differ from each other in shape or orientation.

Abstract: A cutting element includes a substrate and an ultrahard layer on an upper surface of the substrate, a top surface of the ultrahard layer having a ridge extending along a major dimension of the top surface from an edge of the top surface, where the ridge has a peak with at least two different roof radii of curvature, and at least two sidewalls sloping in opposite directions from the peak of the ridge at a roof angle, where a first roof angle of the ridge proximate the edge is smaller than a second roof angle in a central portion of the ridge around a longitudinal axis of the cutting element.

Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.

Abstract: Cutting elements for earth-boring tools include a substrate having a front end surface, an opposing back end surface, and at least one side surface extending between the front end surface and the back end surface. A volume of polycrystalline hard material is disposed on the front end surface of the substrate. The substrate and polycrystalline hard material may have a curved or an annular configuration defining an aperture within the cutting element. Earth-boring tools include such cutting elements. Methods of forming earth-boring tools include attaching such one or more such cutting elements to a body of an earth-boring tool.

Abstract: A drill bit for drilling a borehole in earthen formations comprises a bit body including a cone region, a shoulder region, and a gage region. In addition the bit comprises a first primary blade and a second primary blade. Further, the bit comprises a plurality of primary cutter elements mounted to the first primary blade in different radial positions. Still further, the bit comprises a plurality of primary cutter elements mounted to the second primary blade in different radial positions. Moreover, a first primary cutter element of the plurality of primary cutter elements on the first primary blade and a first primary cutter element of the plurality of primary cutter elements on the second primary blade are each positioned in the cone region and are redundant. The shoulder region has a total cutter redundancy percentage that is less than a total cutter redundancy percentage in the cone region.

Abstract: Earth-boring drill bits include a bit body, an element having an attachment feature bonded to the bit body, and a shank assembly. Methods for assembling an earth-boring rotary drill bit include bonding a threaded element to the bit body of a drill bit and engaging the shank assembly to the threaded element. A nozzle assembly for an earth-boring rotary drill bit may include a cylindrical sleeve having a threaded surface and a threaded nozzle disposed at least partially in the cylindrical sleeve and engaged therewith. Methods of forming an earth-boring drill bit include providing a nozzle assembly including a tubular sleeve and nozzle at least partially within a nozzle port of a bit body.

Abstract: A drill bit having a bit body with a longitudinal axis extending therethrough and a plurality of blades extending from the bit body is disclosed. Each blade has an outer face and at least one side wall. The drill bit has at least one junk slot, wherein each junk slot is defined by the bit body surface and the side walls of adjacent blades. At least one nozzle bore is formed in the bit body, wherein each nozzle bore has an intersecting surface between the bit body surface of a junk slot and an inner surface of the nozzle bore. At least one formation evacuation channel extends through the intersecting surface of at least one of the nozzle bores, wherein each formation evacuation channel has a base surface, and wherein the formation evacuation channel extends partially around the circumference of the nozzle bore.

Abstract: A rotary drill bit (10) is provided for drilling a hole in a subsurface formation. The bit body (12) includes a plurality of axially extending ribs (16a, b, c and d) and a flow channel between adjacent ribs. A plurality of cutting elements are fixedly mounting on a respective one of the plurality of ribs. A plurality of flow nozzles (20a, b, c and d) direct fluid to a respective one of the plurality of cutting elements to clean and cool the cutting elements.

Abstract: A drill bit for drilling through an earthen formation to form a borehole includes a bit body having a central axis, an internal plenum, and an underside. The underside includes an annular outer region. The bit body includes an outer receptacle extending from the plenum to the outer region. In addition, the drill bit comprises a first and a second cone cutter. Each cone cutter comprises an outer region distal the bit axis. Further the drill bit comprises an outer sleeve having an upstream end received by the outer sleeve receptacle and a through passage. The through passage includes an upstream section having an upstream axis and a downstream section having a downstream axis that is skewed at an angle ? relative to the upstream axis. A projection of the downstream axis passes between the outer regions of the first and second cone cutters.

Abstract: The blades of a PDC bit have a nozzle between them preferably oriented laterally across the plane of the cutters on the blade and more preferably in a trough disposed adjacent the row of cutters. The cutting is less likely to adhere to the bit surface because the trough abruptly spaces back the bit surface and the spray being oriented radially preferably into the trough gets between the bit surface and the cutting before it can adhere to the bit surface using the fluid energy to drive the cutting into the junk slot.

Abstract: A steel body bit nozzle assembly comprising a bit body having a port therein with a sleeve disposed adjacent a nozzle in the port and an annular seal disposed between an outer wall, each of the sleeve and the nozzle and a wall of the port, each seal being received and compressed in an annular seal groove located between its respective component and the bit body. A nozzle pocket insert assembly and a method of manufacturing or retrofitting a steel body bit for use of the nozzle pocket insert assembly are also disclosed.

Abstract: The blades of a PDC bit have a nozzle between them preferably oriented laterally across the plane of the cutters on the blade and more preferably in a trough disposed adjacent the row of cutters. The cutting is less likely to adhere to the bit surface because the trough abruptly spaces back the bit surface and the spray being oriented radially preferably into the trough gets between the bit surface and the cutting before it can adhere to the bit surface using the fluid energy to drive the cutting into the junk slot.

Abstract: Insertable devices include a body and at least one substantially circumferential groove in an outer side surface of the body. An aperture in a receiving device comprises at least one annular recess extending radially into a sidewall thereof. At least one resilient split ring fits partially into both the at least one substantially circumferential groove of the insertable device and the at least one annular recess in the aperture. Methods of inserting the insertable device into a receiving device and of removing the insertable device from a receiving device are also disclosed.

Abstract: A nozzle for use on a rotary drill bit for forming a subterranean borehole includes a body and at least one passageway extending through the body from an inlet to an exit aperture. The passageway has a converging region and a diverging region. At least a portion of the diverging region of the fluid passageway is substantially bifurcated. A rotary drill bit for forming a borehole in a subterranean formation includes at least one such nozzle installed within a body of the bit and configured for communicating drilling fluid to a face of the body. A method of communicating fluid to a face of a drill bit includes introducing fluid into a passageway, causing the fluid to flow through a converging region, causing the drilling fluid to flow through a diverging region, and substantially bifurcating the drilling fluid at least within a portion of the diverging region.

Abstract: A steel body bit nozzle assembly comprising a bit body having a port therein with a sleeve disposed adjacent a nozzle in the port and an annular seal disposed between an outer wall each of the sleeve and the nozzle and a wall of the port, each seal being received and compressed in an annular seal groove located between its respective component and the bit body. A nozzle pocket insert assembly and a method of manufacturing or retrofitting a steel body bit for use of the nozzle pocket insert assembly are also disclosed.

Abstract: An orbital tool apparatus and method of using the apparatus for boring, drilling, reaming, and cutting having a tool housing, a tool collar located within the housing, the tool housing having the ability to couple to a conduit structure, fluid orbiting jets within the tool collar, and a tool funnel located below the tool collar and within a lower portion of the tool housing. The orbital tool creating a bore in a surface, when fluid flowing into the orbital tool via a conduit is directed out of the orbital tool towards the structure, a portion of the fluid flowing within the orbital tool being diverted through the fluid orbiting jets causing the diverted fluid to impinge against the tool funnel, causing the tool funnel to oscillate creating a sweeping flow towards the surface.

Abstract: A drag-type drill bit for bore hole drilling in earth formation comprises a bit body having a threaded pin on one end for coupling to a drill string. A substantially dome-shaped cutter head is formed integral with the bit body opposite from the threaded pin. Formed integral with and extending from the cutter head is a plurality of circumferentially spaced fixed and/or variable pitch spiral blades having a succession of curved segments. The variable pitch pattern curves from substantially the center of and around the cutter head to the gage area. A plurality of generally cylindrical cutting elements, such as PDC elements, are fixed to each of the spiral blades and a plurality of nozzles are positioned around the cutter head to direct drilling fluid passing through the bit body against the blades to the annulus surrounding the bit body and the bore hole.

Abstract: Cutting elements for use in a rotary drill bit are configured to facilitate positioning of the cutting elements at a positive rake angle with respect to the formation to enhance compressive stresses in the cutting element and to reduce cutting loads on the cutting elements. The cutting element generally comprises a three-dimensional superabrasive cutting member having a leading edge and a three-dimensional arcuate scoop-like surface which conveys formation cuttings away from the cutting element. The cutting element may also be formed to a substrate or backing. A drill bit suitable for use of the cutting elements of the invention is disclosed which includes passageways and internal fluid passages for enhancing the conveyance of formation cuttings away from the leading edge of the cutting element.

Abstract: A drill bit that combines the forces of high rotational torque and percussive impact with impact-resistant shear cutting inserts in order to increase formation penetration rates, particularly in deep wells were borehole pressure is high. The drill bit may also be used in cooperation with high-pressure jets that augment penetration, cool the shear cutting inserts, and remove the chips.

Abstract: A drag-type drill bit for drilling holes in subsurface formations comprises a bit body having an end face and a shank for connection to a drill string, a number of blades upstanding from the end face of the bit body and extending outwardly away from the central axis of rotation of the bit, a number of cutters mounted on each blade, and a number of nozzles in the bit body for delivering drilling fluid for cooling and cleaning the cutters. The blades include primary blades which, at their outer ends, are spaced apart around aperipheral gauge portion of the bit, and secondary blades which are spaced circumferentially between adjacent primary blades, each secondary blade having an outer end which terminates at a location inwardly of the gauge portion of the bit.

Abstract: A steel bodied PCD drag bit is disclosed having a plurality of blades integrally formed thereon, each blade having a bottom surface that includes an angular front section and rear section intersecting to form an apex, the front section having a plurality of sockets formed thereon to receive a plurality of cylindrical cutters elements, the rear section being substantially parallel to the cylindrical cutting.

Abstract: A cutting element and drill bits so equipped particularly suited for drilling subterranean formations exhibiting a superabrasive cutting face with at least a portion of extremely low surface roughness, by way of example on the order of a polished, mirror-like finish. The cutting face includes a peripheral cutting edge adjacent the low surface roughness portion of the cutting face for engaging a subterranean formation, the cutting edge being of sharp configuration and essentially defining a line of contact with the formation lying between the cutting face and a side surface of the cutting element extending rearwardly therefrom. In certain formations, particularly soft, plastic formations, the drill bits equipped with the inventive cutting element may be employed as a system and method with drilling fluids modified to maintain the integrity of formation cuttings by stabilizing and locking in reactive clays present in the rock to inhibit bit balling and facilitate hydraulic cuttings removal from the bit face.

Abstract: A diamond cutting element for use on an earth boring drill bit, such as a rotary drag bit. The cutting element is predominately comprised of a diamond cutting structure attached to either a reduced-volume substrate or directly to a bit body, optionally using a carrier structure mounted to the bit body. With such a configuration, stress between dissimilar materials, such as the substrate and the cutting structure, is reduced or entirely eliminated. Moreover, only the diamond cutting structure contacts the formation during drilling, resulting in lower friction, lower temperatures and lower wear rates of the cutting elements. The diamond cutting structure may also be polished and include one or more internal passageways that extend into the diamond through which fluids may be passed to transfer heat from the cutting element during drilling.

Abstract: Mounting apparatus is described for locking an insertable stud cutter or slug cutter or fluid nozzle into a socket on a rotatable earth boring drill bit. The cutter may be readily removed and replaced without damaging either the cutter, nozzle or bit. Apparatus are shown for permitting or, alternatively, preventing rotation of the cutter or nozzle in its socket. The mounting apparatus is particularly applicable to cutters having a cutting disk of polycrystalline diamond or other superabrasive material mounted on a carbide supporting body, or carbide body nozzles or nozzles having a bore lined with such a material.

Abstract: Mounting apparatus is described for locking an insertable stud cutter or slug cutter or fluid nozzle into a socket on a rotatable earth boring drill bit. The cutter may be readily removed and replaced without damaging either the cutter, nozzle or bit. Apparatus are shown for permitting, or alternatively, preventing rotation of the cutter or nozzle in its socket. The mounting apparatus is particularly applicable to cutters having a cutting disk of polycrystalline diamond or other superabrasive material mounted on a carbide supporting body, or carbide body nozzles or nozzles having a bore lined with such a material.

Abstract: A drill bit assembly comprising a plurality of cutter units, with each cutter unit comprising a circumferentially forward, relatively blunt positioning cutter, followed by a fixed cutter having a relatively sharp cutting edge, with the cutting edge of the following cutter being positioned a predetermined distance below an operating position of the positioning cutter. Thus, the cutting depth of the following cutter is controlled by the positioning cutter locating the drill bit assembly against the hole end wall from which material is being cut. Also, additional fixed cutters can be provided in circumferential alignment in said cutting units, and liquid jet cutters can be used in combination with said cutting units.

Abstract: A drill bit for boring an earth formation is designed for rotation in a given direction. The bit body includes an operating face with at least one cutting element formed thereon. A cutting surface formed on the cutting element faces in a forward direction with respect to the direction of rotation. A cutting edge is formed on the cutting surface and is embedded in the earth formation during boring so that the formation is received against a portion of the cutting surface. The cutting element creates successive formation chips during boring which grow in length during bit rotation. A chip breaker formed adjacent the cutting surface imparts a strain to the chip by bending and/or twisting the chip and thereby increases the likelihood that it will break off. In one aspect, fluid flows in a fluid course formed in front of the cutting element during boring. Twisting increases the surface area of the chip presented to fluid in the fluid course which further increases the likelihood that the chip will break.

Abstract: A drag bit for soft, sticky formations is disclosed with a new fluid dynamics control mechanism that minimizes "bit-balling". Multiple blades carrying PDC cutters have tapered back sides to achieve greater velocity through the fluid channels. Multiple jet nozzles in each fluid channel create interacting vortices that produce extremely turbulent flow thereby minimizing the coagulation and deposition of the hydrated clay cuttings on the bit cutting surfaces.

Abstract: A diamond cutting element for use on an earth boring drill bit, such as a drag bit. The cutting element is cooled with drilling fluid via a plurality of internal channels having outlets adjacent the peripheral cutting edge of the diamond cutting element.

Abstract: A milled tooth rotary cone rock bit, as it is operated in a borehole, subjects the heel of each cone into contact with the borehole wall when the gage row milled teeth wear. The heel row of each cone is relieved and tungsten carbide chisel inserts are equidistantly placed within the relieved heel row. The heel row inserts cooperate with the gage row milled teeth and progressively cut more of the gage of the borehole as the row of milled teeth on the gage of the cone wear. Moreover, the gage row milled teeth are partially hardfaced leaving relieved areas on the cutting side of each tooth to enhance the cutting action of the gage row of each cone.

Abstract: The present invention discloses an apparatus and method for directing drilling fluid to the cutting tip of a downhole drilling bit cutter by one or more flow channels formed in the upper section of the cutter's front surface, thereby maximizing the cleaning and cooling effect of the fluid flow on the actual cutting surface. Another embodiment of the present invention discloses an apparatus and method for helping to peel a rock chip from the face of a downhole drilling bit cutter while simultaneously cleaning and cooling the drill bit cutter cutting tip.

Abstract: A fishtail type drag bit is disclosed consisting of multiple blades, each blade forming radially disposed grooves. Each groove contains equidistantly spaced diamond cutters along its length. The cutters are additionally oriented at a negative rake angle with respect to a borehole bottom. The vertical alignment of the diamond cutters paralleling an axis of the bit are staggered to destroy kerfs which remain in the formation from preceding eroded rows of diamond cutters as the bit works in the borehole.