Abstract: A system and method for surface steerable drilling are provided. In one example, the method includes monitoring operating parameters for drilling rig equipment and bottom hole assembly (BHA) equipment for a BHA, where the operating parameters control the drilling rig equipment and BHA equipment. The method includes receiving current inputs corresponding to performance data of the drilling rig equipment and BHA equipment during a drilling operation and determining that an amount of change between the current inputs and corresponding previously received inputs exceeds a defined threshold. The method further includes determining whether a modification to the operating parameters has occurred that would result in the amount of change exceeding the defined threshold and identifying that a problem exists in at least one of the drilling rig equipment and BHA equipment if no modification has occurred to the operating parameters. The method includes performing a defined action if a problem exists.

Abstract: Apparatus and methods for directional drilling are provided. A drill control system includes an uphole control device and a downhole control device. The uphole control device is configured to: transmit a reference trajectory to the downhole control device and receive information about an actual trajectory from the downhole control device. The downhole control device is configured to: receive the reference trajectory from the uphole control device, measure the actual trajectory, correct deviations between the reference trajectory and the actual trajectory, and transmit information about the actual trajectory to the uphole control device.

Abstract: A drilling system may include an outer sleeve, and a rotary steerable module including a shaft extending within the outer sleeve. The rotary steerable module may further include bearings disposed within the outer sleeve and through which the shaft extends, and cams positioned along the shaft between the bearings. Each cam may include an eccentric ring through which the shaft extends. Each extension of the shaft through one of the eccentric rings defines a bend in the shaft within the outer sleeve, the bend having a bend angle. A method of use and a drilling control apparatus are also provided.

Abstract: In one aspect, an apparatus for use in a wellbore is disclosed that in one embodiment includes a tool having a rotating member adapted to be coupled to a drill bit and a steering device that includes a force application device that tilts the drive member and a rotational drive that maintains the force application device geostationary.

Abstract: The present specification describes a drill bit for drilling a cavity. The drill bit may include a chassis, a plurality of gauge pad sets, and at least one gauge pad structure. The chassis may be configured to rotate about an axis. The plurality of gauge pad sets may each include at least one gauge pad. The at least one gauge pad structure may moveably couple at least one of the gauge pads of at least one of the plurality of gauge pad sets with the chassis.

Abstract: A rotary steerable drilling system comprises a rotatable housing having a plurality of steering actuators mounted thereon and movable, individually, between retracted and extended positions, the actuators being electrically controlled, and a battery arranged to supply electrical power to the actuators.

Abstract: This disclosure relates in general to a method and system for controlling a drilling system for drilling a borehole in an earth formation. More specifically, but not by way of limitation, embodiments of the present invention provide systems and methods for controlling dynamic interactions between the drilling system for drilling the borehole and an inner surface of the borehole being drilled to steer the drilling system to directionally drill the borehole. In another embodiment of the present invention, data regarding the functioning of the drilling system as it drills the borehole may be sensed and interactions between the drilling system for drilling the borehole and an inner surface of the borehole may be controlled in response to the sensed data to control the drilling system as the borehole is being drilled.

Abstract: A drill bit system for a drilling assembly is disclosed. The drill bit system may include a chassis, a head, and one or more compliantly coupled gauge pads. The head may include a first plurality of cutters coupled with an end of the head, and the head may be coupled with chassis. The one or more gauge pads may include a second plurality of cutters, and the one or more gauge pads may be movably coupled with the chassis.

Abstract: Exemplary methods, systems and components disclosed herein provide propagation of light signals from an external source to a borehole mining mole which includes an optical/electric transducer configured to provide propulsive power for the borehole mining mole and its associated mineral prospecting tools. Some embodiments include one or more umbilicals connected from a remote source location to an onboard reel incorporated with the borehole mining mole. The umbilicals are spooled outwardly or inwardly from the onboard reel during traverse of the borehole mining mole along a path in an earthen environment.

Abstract: A valve system structure to facilitate actuation of tools, such as actuating pads in a steering section of a wellbore drilling assembly. A valve system may comprise a bi-stable actuator which controls two double-stage valves. Each of the double-stage valves is able to perform both charging and dumping functions which facilitate use of the valve system in a variety of downhole applications. In drilling applications, a single valve system is able to operate a plurality of actuating pads.

Abstract: A system and a method manage temperature in a wellbore. A thermal barrier may be positioned within the drill pipe and/or the drill collars to obtain a desired downhole temperature and/or control the effect of thermal energy in high-angle and horizontal wellbores. Downhole measurements, such as real-time measurements and/or recorded measurements, may be used to update models, such as steady state models and/or dynamic models. The downhole measurements may validate the static temperature gradient and may provide information about the thermal characteristics of the one or more formations in which the wellbore is located.

Abstract: This disclosure relates in general to a method and system for controlling a drilling system for drilling a borehole in an earth formation. More specifically, but not by way of limitation, embodiments of the present invention provide systems and methods for controlling dynamic interactions between the drilling system for drilling the borehole and an inner surface of the borehole being drilled to steer the drilling system to directionally drill the borehole. In another embodiment of the present invention, data regarding the functioning of the drilling system as it drills the borehole may be sensed and interactions between the drilling system for drilling the borehole and an inner surface of the borehole may be controlled in response to the sensed data to control the drilling system as the borehole is being drilled.

Abstract: Methods include one or more of robotically positioning a cutting element on an earth-boring tool, using a power-driven device to move a cutting element on an earth-boring tool, and robotically applying a bonding material for attaching a cutting element to an earth-boring tool. Robotic systems are used to robotically position a cutting element on an earth-boring tool. Systems for orienting a cutting element relative to a tool body include a power-driven device for moving a cutting element on or adjacent the tool body. Systems for positioning and orienting a cutting element on an earth-boring tool include such a power-driven device and a robot for carrying a cutting element. Systems for attaching a cutting element to an earth-boring tool include a robot carrying a torch for heating at least one of a cutting element, a tool body, and a bonding material.

Abstract: A rotary steering apparatus for a drill string in which a bending section induces a bend in a portion of the bottom hole assembly of the drill string by using the rotation of the drive shaft that drives the drill bit during normal drilling, while operating at a reduced or zero drilling mud flow rate, to drive a reduction gear that rotates a nut or cam so as to place a tension tube into tension. The tension tube abuts a flexible housing and places the flexible housing in compression. The flexible housing has a local weakening formed in it that causes it to preferentially bend in a predetermined direction. Compression in the flexible housing causes the housing to bend, which bends a portion of the bottom hole assembly so as to alter the direction of drilling. Rotation of the drive shaft at reduced or zero mud flow rate also causes the drive shaft to drive rotation of a second reduction gear the output of which rotates the bent portion of the bottom hole assembly thereby altering its tool face angle.

Abstract: A directional drilling system, a drilling hammer and a fluid flow telemetry modulator use a plurality of magnets arranged to convert rotational motion into reciprocating linear motion. Various types of motor can provide rotational motion to a part of the magnets and various linkages and other devices can cause steering or operation of a modulator valve. A torsional drilling hammer uses a plurality of magnets arranged to convert reciprocating linear motion into reciprocating rotational motion. A motor and linkage drives the linearly moving part of the magnets, and the rotating part provides torsional impact be striking the linearly moving part of the magnets.

Abstract: A drill bit direction system and method is disclosed that modifies or biases the stochastic movement of the drill bit to change a drilling direction of a drilling system. The direction of the drill bit is monitored to determine if the direction happens to align in some way with a preferred direction. If the direction isn't close enough to a preferred or desired direction, stochastic motion of the drill bit in the borehole may be controlled and/or motion of the drill bit under a side force acting on the drill bit to direct the drilling may be focused or biased to modify the direction of drilling closer to the preferred direction. Any of a number of stochastic motion control mechanisms or biasing mechanisms can be used. Some embodiments can resort to conventional steering mechanisms to supplement the stochastic motion control or side force biasing mechanisms.

Abstract: This disclosure relates in general to a method and a system for directionally drilling a borehole with a rotary drilling system. More specifically, but not by way of limitation, methods and system provide for controlling motion of the rotary drilling system in the borehole when a side force is applied to the drilling system to bias or focus the motion so that the drilling system directionally drills the borehole through an earth formation. In certain aspects, side cutting of a sidewall of the borehole by a drill bit under an applied side force is controlled by a geostationary element to provide for directional side cutting and, as a result, directional drilling of the borehole through the earth formation. In other aspects, a non-concentrically coupled gauge pad assembly may rotate with the drilling system and bias or focus the applied side force.

Abstract: An apparatus for transmitting torque to a down hole motor in a down hole drilling assembly. The apparatus includes a center rod having a distal protuberance and a proximal protuberance, a transmission adapter having a first end connected to the down hole motor, and a transmission socket formed within a second end of the transmission adapter and configured to receive the proximal protuberance. The apparatus may also include a bearing adapter operatively connected to the center rod, with the bearing adapter having a bearing socket therein, and wherein the transmission adapter is configured to connect to an output of the down hole motor and the bearing adapter is configured to connect to an input of a bearing assembly in the down hole assembly for drilling the well. A method of drilling a well is also disclosed.

Abstract: A technique facilitates control over the orientation of a bottom hole assembly. A planetary gearbox assembly incorporates a sun wheel which cooperates with planet wheels at a plurality of levels along the planetary gear box assembly. The sun wheel and the planet wheels cooperate to convert rotational input to rotational output through an output carrier. Torsional rigidity characteristics of the sun wheel and the output carrier are selected to distribute torque loading across the plurality of levels of the planetary gear box assembly. The distributed forces reduce the potential for component failure.

Abstract: A system and methodology provide control over the directional drilling of a wellbore while enabling additional functionality. A rotational valve is mounted within a drill collar of a rotary steerable system to control flow of actuating fluid to one or more steering pads which are selectively moved in a lateral direction with respect to the rotary steerable system. The rotational valve also is controlled to carry out at least one additional function while controlling the direction of drilling.

Abstract: A system and method are provided for using controlled vibrations to bias a drilling direction of a bottom hole assembly (BHA) in a borehole. In one example, the system includes a movement mechanism and a vibration control mechanism. The movement mechanism is configured to use mechanical energy provided by a mechanical energy source to enable translational movement of a first surface relative to a second surface to allow the first surface to repeatedly impact the second surface to produce a plurality of vibration beats. The vibration control mechanism is configured to influence a drilling direction in which the BHA is drilling by controlling an amplitude of the vibration beats to regulate an impact force between the first surface and the second surface, where the amplitude is controlled based on directional information corresponding to the BHA.

Abstract: A technique facilitates the drilling of deviated wellbores. A steerable drilling system is formed with a pair of components pivotably mounted with respect to each other. A removable strike ring is mounted to one of the steerable drilling system components and is positioned to engage a corresponding strike ring in a manner which limits the maximum pivot angle between the steerable drilling system components. By interchanging the removable strike ring with other removable strike rings, the maximum pivot angle can be adjusted in the field to accommodate drilling of a wider variety of deviated wellbores.

Abstract: One aspect of the present disclosure relates to a dual drive drilling system having a plurality of drill rods that make up a drill string and a steering element for controlling the path of the drill string. The dual drive drilling system also includes a drill bit located near the end of the drill string, a first rotational drive for controlling the rotation of a steering element, and a second rotational drive for controlling the rotation of a drill bit. Further the dual drive drilling system also includes a joystick capable of moving along a first and second axis for controlling both the first and second rotational drives, wherein the movement of the joystick along the first axis controls rotation of the first rotational drive, and the movement of the joystick along the second axis controls rotation of the second rotational drive.

Abstract: A bottom hole assembly for drilling a deviated wellbore is provided. The bottom hole assembly includes a drill bit and a connected rotary steerable drilling system, or RSS. The RSS includes one or more orientation sensors, a steering unit configured to direct a force through the drill bit and against a rock formation, control electronics designed to send control signals to the steering unit, and power electronics. The steering unit transforms electrical power to linear displacement and force using linear actuators acting off-center to the longitudinal axis of the drill string.

Abstract: Microbes, nutrients or other gas stimulants are employed in the drilling fluid that is used to cut radial jet laterals or laterals of any shape or size into subsurface coal formations and other hydrocarbon formations. By employing solutions used for microbial methane farming and the like directly in radial jet enhancement drilling, microbes, nutrients or other stimulants are injected deeper into subsurface coal formations and over a much larger surface area, greatly enhancing the ability to “farm gas” from mature or depleted wells.

Abstract: A motor steering system includes a drill collar, a transmitter circuit having a power transmitting coil, a rotor, and a receiver circuit having a power receiving coil. The transmitter circuit is coupled to the drill collar and the receiver circuit is coupled to the rotor such that the transmitter circuit and the receiver circuit are positioned with respect to one another such that power is coupled from the power transmitting coil to the power receiving coil whereby the drill collar provides electric power to the rotor.

Abstract: A system and methodology facilitates use of a diverter latch assembly in cooperation with a lateral wellbore. The diverter latch assembly comprises an upper latch assembly coupled with a lower latch assembly via a swivel. The upper latch assembly also comprises a releasable latch positioned to engage a tieback receptacle located in the well. The swivel and the releasable latch are designed to enable rotation of the releasable latch relative to a tubing of the lower latch assembly during release of the diverter latch assembly from the tieback receptacle. The rotational release system helps provide controlled release and withdrawal of the diverter latch assembly while reducing risk of damage to the diverter latch assembly or other downhole components.

Abstract: A rotary steerable tool has an inner mandrel having a longitudinal axis and an outer housing positioned along the inner mandrel. The outer housing rotates independently of the inner mandrel. The outer housing has an engagement member that moves axially relative to the outer housing and the inner mandrel between an extended position and a retracted position, and a transition surface having a slope relative to an outer surface of the outer housing. The engagement member moves along the transition surface between the extended position and the retracted position. In the engaged position, the engagement member extends outward from the outer housing to engage an inner surface of a well being drilled. An actuator selectively moves the engagement member along the transition surface from the retracted position to the extended position.

Abstract: A system for coring an underground formation surrounding a borehole, comprising: a tool body that can be positioned in the borehole near the formation to be cored, the tool body including a motor; a rotary drive head connected to the motor; a rotary tool connected to the rotary drive head and one end and carrying a drill bit at the other end; a drive mechanism including an operable anchor for anchoring in the borehole and an axial drive for advancing tool body and the rotary tool; and a guide for urging the rotary tool laterally from the borehole into the surrounding formation; wherein the rotary tool is a tubular coring tool conveying an annular drill bit.

Abstract: A system and methodology provide control over the directional drilling of a wellbore. A rotational valve is mounted within a drill collar of a rotary steerable system to enable selective actuation of one or more steering pads on the drill collar via an actuating fluid. The rotational valve is controlled via a motor and designed to provide enhanced control over the flow of actuating fluid to the steering pads.

Abstract: Methods and systems for drilling to a target location include a control system that receives an input comprising a planned drilling path to a target location and determines a projected location of a bottom hole assembly of a drilling system. The projected location of the bottom hole assembly is compared to the planned drilling path to determine a deviation amount. A modified drilling path is created to the target location as selected based on the amount of deviation from the planned drilling path, and drilling rig control signals that steer the bottom hole assembly of the drilling system to the target location along the modified drilling path are generated.

Abstract: A method for forming a controllable bend angle in a drill string in a wellbore comprises attaching an upper housing to a drill string. At least, one drive motor is anchored in the upper housing. A middle housing is operably coupled to the at least one drive motor. A lower housing is operably coupled to the at least one drive motor. The at least one drive motor is controllably operated to rotate the middle housing by a first rotation angle with respect to the upper housing, and to rotate the lower housing by a second rotation angle with respect to the upper housing, to generate a desired bend angle between the middle housing and the lower housing at a target toolface orientation between the bend angle and the upper housing.

Abstract: An assembly for housing a beacon comprising a number of tools for tracking and locating a drill bit. The assembly is for use as part of a drill string for horizontal directional drilling applications. The housing allows the beacon to be loaded at an end, and provides a side window at an opposite end for viewing the orientation of the beacon within the housing. The housing comprises a locating tab for pairing with a locating slot of the beacon to provide proper orientation. The window has a removable cover to secure the beacon when the access window is not needed for inspection of the beacon.

Abstract: The present invention relates to a drilling system with a multi-function drill head used in, among other applications, oil and gas drilling. The system is used to enhance the effective permeability of an oil and/or gas reservoir by drilling or cutting new structures into the reservoir. The system is capable of cutting straight bores, radius bores, or side panels, by water jets alone or in combination with lasers. In various embodiments, a device for remotely controlling the mode of the system by variations in the pressure of a drilling fluid is also provided, allowing an operator to switch between various modes (straight drilling, radius bore drilling, panel cutting, etc.) without withdrawing the drill string from underground.

Abstract: A steering tool is movable by a drill string to form an underground bore along an intended path. A sensing arrangement of the steering tool detects its pitch and yaw orientations at a series of spaced apart positions along the bore, each position is characterized by a measured extension of the drill string. The steering tool further includes a receiver. At least one marker is positioned proximate to the intended path, for transmitting a rotating dipole field to expose a portion of the intended path to the field for reception by the receiver. The detected pitch orientation, the detected yaw orientation and the measured extension of the drill string are used in conjunction with magnetic information from the receiver to locate the steering tool. The steering tool may automatically use the magnetic information when it is available. A customized overall position determination accuracy can be provided along the intended path.

Abstract: Apparatus and methods are disclosed for directionally drilling an earth formation where magnet arrays are utilized to provide net lateral force between a first member coupled to a drill bit and another member that either extends through or around the first member.

Abstract: A bottom hole assembly to directionally drill a subterranean formation includes a drill bit, a stabilizer assembly located proximate to and behind the drill bit, a drilling assembly comprising a drive mechanism and a directional mechanism, and a flex housing integral with the drilling assembly.

Abstract: A dynamic steering tool for use with a horizontal directional drilling machine. The tool comprises and inner member, an outer member, a steering member, a drill stem, and a drill bit. The drill stem extends from within a borehole to the surface while the outer member only extends the length of the inner member within the borehole. The outer member is powered via the use of a progressive cavity motor. In operation, the drill stem, inner member, and drill bit rotate in a clockwise position while the outer member rotates in a counterclockwise direction. Rotating the outer member opposite the inner member allows the outer member to remain stationary and cause the tool to steer while the inner member continues to rotate.

Abstract: The present disclosure is directed toward systems and methods for trenchless installation of a conduit. According to the examples herein, a conduit may be installed underground using the conduit itself for the drilling of the bore hole needed to accommodate the conduit. The conduit may be installed after a drill string has been positioned in the ground to define a pilot hole. After the pilot hole is defined and while the drill string used to define the pilot hole remains underground, the conduit may be driven underground following the path defined by the drill string. A driving force may be applied to the conduit and cutting member attached to a leading end of the conduit to cause the conduit to advance underground while the drill string, a portion of which may be interior to the conduit, remains underground.

Abstract: A technique facilitates drilling of wellbores with a steerable system having a plurality of pads which may be selectively actuated in a lateral direction to apply a side force. Application of the side force is used to steer a drill bit. A valve system is positioned to control delivery of actuating fluid under pressure to individual pads in a manner that enables steering of the drill bit. The valve system allows drilling along a desired curve by controlling the flow of actuating fluid under pressure to specific steering pads at specific angular positions. The valve system also allows drilling along a desired trajectory by preventing exposure of the pads to the pressurized actuating fluid.

Abstract: A drilling assembly includes a hydraulic jet disposed on a downhole end of a fluid line, and one or more adjustable jet nozzles on the hydraulic jet in multiple angular orientations relative to a central axis of the hydraulic jet. The one or more adjustable jet nozzles provide fluid pressure to penetrate a formation and cut multiple angular channels.

Abstract: A technique facilitates drilling of wellbores or other types of bore holes in a variety of applications. A steerable system or other well tool is designed with a plurality of actuators which are positioned to provide controlled steering during a drilling operation. Each actuator includes at least one loose element or ball slidably mounted in a corresponding sleeve. Pressurized fluid is used to provide controlled movement of the elements along the corresponding sleeves of the actuators. The controlled movement of the elements assists in the provision of steering or other control over the well tool during the drilling operation.

Abstract: A lateral wellbore completion apparatus may include a flow-through deflector having a deflector face and a junction string that includes a junction block cooperative to mate with the deflector face, a downhole device, and an inductive coupler electrically connected to the downhole device. A method may include anchoring the deflector in a main bore, making-up at the drilling surface a junction string that includes a junction block, a completion string section having a downhole device, and a secondary inductive coupler electrically connected to the downhole device, running the junction string into the main bore, deflecting the completion string section into the lateral bore, and landing the junction block on the deflector face thereby communicatively coupling the secondary and primary inductive couplers.

Abstract: Apparatus and methods to steer a hydraulic motor when elongating a wellbore having a non-vertical component that includes a quill adapted to transfer torque, rotation, or position between a drive assembly and a drillstring, a bottom hole assembly (BHA) including a toolface orientation detector and at least one measurement while drilling (MWD) instrument or wireline-conveyed instrument, and a controller configured to transmit operational control signals to minimize friction between a drillstring and a wellbore, wherein the instrument is configured to detect pressure between an external surface of the BHA and an inner diameter of the wellbore.

Abstract: Assemblies that can be disposed in a subterranean bore. An assembly can include a body with an opening in a wall of the body. A sleeve can be disposed exterior to the body at the opening. The sleeve can be made from material such as carbon fiber that can withstand at least some pressures and forces present in the subterranean environment and reduce a diameter of the body and sleeve. The assembly may also include an inner sleeve and/or an inner string that can isolate the sleeve from certain pressures and forces.

Abstract: A drilling system for directional drilling of a borehole includes a biasing mechanism having a pivot associated with a lower bearing assembly, an offset mechanism associated with an upper radial bearing assembly, and a toolface controller, whereby the angular relationship of a drill bit and its toolface angle may be actively managed.

Abstract: A drilling system for drilling and completing a lateral borehole from a main borehole comprises a liner unit for storing one or more prefabricated liners for installation into the lateral borehole; and a drilling unit operable to drill the lateral borehole into the formation surrounding the main borehole and to install the prefabricated liner in the lateral borehole after drilling. A method of drilling a lateral borehole from a main borehole using such a drilling system comprises positioning the system in the main borehole at a location of interest; operating the drilling unit to drill a lateral borehole from the main borehole; completing the lateral borehole by deploying the liner from the liner unit into the lateral borehole.

Abstract: A system and method for surface steerable drilling are provided. In one example, the system receives toolface information for a bottom hole assembly (BHA) and non-survey sensor information corresponding to a location of the BHA in a borehole. The system calculates an amount of incremental progress made by the BHA based on the non-survey sensor information and calculates an estimate of the location based on the toolface information and the amount of incremental progress. The system repeats the steps of receiving toolface information and non-survey sensor information and calculating an amount of incremental progress to calculate an estimate of a plurality of locations representing a path of the BHA from a first survey point towards a second sequential survey point.

Abstract: A technique utilizes a monolithic wellbore propagation system to facilitate the drilling of deviated wellbores. A steerable drilling assembly is formed with a monolithic structure having both a bit body section and a steering body section. The steering body section comprises a cavity sized to receive a control system within the monolithic structure. Addition of the control system enables operational control over the steerable drilling assembly to facilitate formation of a desired, deviated wellbore section.

Abstract: A rotary steerable system (“RSS”) includes a drive coupling having a first section adapted for connection within a drill string and a second section adapted for supporting a drill bit. A flexible joint connects the first section to the second section for transmitting drilling loads, such as torque and weight, therebetween and permitting pivoting of the second relative to the first section. A tubular sleeve is disposed about the flexible joint and at least portions of the first section and the second section. The tubular sleeve is connected to the second section for movement therewith and is sized to permit pivoting movement of the tubular sleeve relative to the portion of the first section disposed therein. At least three actuators are carried by the portion of the drive coupling's first section that is disposed within the tubular sleeve for applying a pivoting force to an inner surface of the tubular sleeve when activated.