Abstract: A method and apparatus for controlling drilling mud density at or near the seabed of wells in deep water and ultra deep-water applications combines a base fluid of lesser density than the mud required at the wellhead to produce a diluted mud in the riser. By combining the appropriate quantities of drilling mud with base fluid, a riser mud density at or near the density of seawater may be achieved. No additional hardware is required below the surface. The riser charging lines are used to inject the low-density base fluid at or near the BOP stack on the seabed. The cuttings are brought to the surface with the diluted mud and separated in the usual manner. The diluted mud is then passed through a centrifuge system to separate the heavier drilling mud from the lighter base fluid.

Abstract: Liquids are removed from drill cuttings generated during drilling operations, recovered and recycled to the rig drilling fluid system, reducing the amount of waste generated and fluid lost. The process and apparatus to achieve this uses a fluid bed thermal desorption unit that vaporizes the liquids from the cuttings. A portion of this vapour is recycled to fluidize the bed, enhance heat transfer and maintain a low oxygen environment in the desorption chamber. The cuttings become the bed medium. The drilling fluid system is used to condense the vapours for re-use. The unit allows for varying rates of cuttings generation and varying composition of those cuttings.

Abstract: In a method and arrangement for reducing dust-related problems in rock drilling, air and liquid mist is supplied into a drilling hole to moisten the dust that comes off the drilling hole. The air and moistened dust exiting from the drilling hole are led to a dust separator, dust portions that collect into the dust separator being removed therefrom at suitable intervals. When dust is to be removed from the dust separator's filter, liquid is supplied to the portion below the filter in a mist-like form or as small droplets in connection with the dust removal to moisten the dust which then falls out of the lower end of the dust separator.

Abstract: A screen assembly and methods for using it, the screen assembly including, in certain aspects, at least two layers of screening material one on top of the other and including at least a first layer over a second layer, each layer having screen mesh with rectangular openings as viewed from above, the first layer having first rectangular openings, and the second layer having second rectangular openings, each of the first rectangular openings having a first width and a first length, and each of the second rectangular openings having a second width and a second length, the ratio of the first length to the first width ranging between 1.55 and 2.00, the ratio of the second length to the second width ranging between 1.55 and 2.00, the ratio of the first length to the second width ranging between 0.95 and 1.05, and the lengths of the first rectangular openings are parallel to lengths of the second rectangular openings.

Abstract: The present invention relates to the use of a buffered acid wash to reduce the amount of oil in cuttings associated with the use of an invert emulsion well fluid. The buffered acid wash is sufficiently acidic as to convert all of the surfactant in the invert oil emulsion from one charge species into another, but substantially prevents the fluid from becoming so acidic as to generate carbon dioxide.

Abstract: Methods and systems are provided for maintaining fluid pressure control of a well bore 30 drilled through a subterranean formation using a drilling rig 25 and a drill string 50, whereby a kick may be circulated out of the well bore and/or a kill fluid may be circulated into the well bore, at a kill rate that may be varied. A programmable controller 100 may be included to control execution of a circulation/kill procedure whereby a mud pump 90 and/or a well bore choke 70 may be regulated by the controller. One or more sensors may be interconnected with the controller to sense well bore pressure conditions and/or pumping conditions. Statistical process control techniques may also be employed to enhance process control by the controller. The controller 100 may further execute routine determinations of circulating kill pressures at selected kill rates.

Abstract: A wellbore fluid recovery system and method is disclosed for recovering a column of wellbore fluid within a stand of pipe when breaking out joints of a wellbore tubular string. The system comprises a container that can be mounted to seal around the joint. The container is preferably connected through a first valve to a receiving tank to which a vacuum may be applied. A vacuum tank may preferably be provided to assist in producing the vacuum in the receiving tank and a second valve preferably connects between the receiving tank and the vacuum tank. A third valve may be provided for controlling flow from the receiving tank to a storage tank for wellbore fluid. Prior to breaking the joint, a vacuum is preferably applied to the receiving tank. The first valve may then be opened to remove the fluid from the joint that is captured by the container in response to the vacuum in the receiving tank. Subsequently, the third valve is opened to permit drainage between the receiving tank and the storage tank.

Abstract: Improved methods of drilling well bores utilizing foamed aqueous drilling fluids are provided. The methods basically comprise circulating an aqueous drilling fluid containing a single foaming and defoaming surfactant and a gas downwardly through a rotary drill pipe and drill bit connected thereto. Well bore cuttings generated by the drill bit are lifted to the surface by foam produced from the aqueous drilling fluid and gas. Upon reaching the surface, the foamed aqueous drilling fluid is defoamed whereby the cuttings and gas are removed therefrom and the aqueous drilling fluid is combined with additional foaming surfactant when needed and additional gas. The foaming and defoaming of the aqueous drilling fluid are accomplished by changing the pH of the aqueous drilling fluid from basic to acidic which causes the single foaming and defoaming surfactant to foam and defoam the aqueous drilling fluid.

Abstract: A method for separating fluid and fibrous lost circulation material from a mixture of fluid, drilled cuttings and fibrous lost circulation material, the method including introducing the mixture onto a screen assembly that has at least two layers of screening material and including at least a first layer over a second layer, the layers with rectangular openings, the first layer having first rectangular openings each having a first width and a first length, and the second layer having second rectangular openings each having a second width and a second length, the ratio of the first length to the first width ranging between 1.55 and 2.00, the ratio of the second length to the second width ranging between 1.55 and 2.00, the ratio of the first length to the second width ranging between 0.95 and 1.05, and the lengths of the first rectangular openings parallel to lengths of the second rectangular openings.

Abstract: A method for separating fluid and fibrous lost circulation material from a mixture thereof that also includes drilled cuttings, the method including introducing the mixture onto a screen assembly that is vibrating for passage of the fluid and fibrous lost circulation material through the screen assembly and for separation of the driled cuttings from the fluid, the screen assembly with a plurality of screens one on top of the other and including at least a first screen and a second screen, one of the screens with a screen mesh with non-square openings as viewed from above to facilitate the passage of fibrous lost circulation material through the screen assembly.

Abstract: Frac sand from a well completion operation is transported to a recycling facility by truck. The frac sand is passed into a washing facility where is it separated from frac sand carrier residue, clays, drilling mud and metal particles. The wash water used in the washing facility is settled and re-used. Mud from the settled wash water is removed and re-used in drilling operations. The frac sand is removed from the washing facility by an inclined dehydration screw, and discharged into a counterflow hot air drying facility. Dust from the drying facility is collected and removed. Hot frac sand from the drying facility is passed through a chiller, and collected. The collected material is sized, and stored for re-use.

Abstract: A vacuum boring and mud recovery system comprising a vacuum container, a vacuum producing device to create a vacuum within said container, a conduit to vacuum solid particles and liquids into the vacuum container and a dispensing device to dispense the liquid or solid particles from the vacuum container without eliminating the vacuum environment within the vacuum container. Vacuum container contents are stored within the container while simultaneously dispensing the solid particles and or liquids. The vacuum container system may also have a separating device disposed within it to separate solids and liquids by category. The vacuum container system is a continuous operation vacuum container which can simultaneously fill, store and dispense solid particles and liquids with the added ability to simultaneously separate the solids and liquids before they are dispensed from the vacuum container. This is accomplished without eliminating the vacuum environment within the vacuum container.

Abstract: An environmentally friendly method and composition is provided for removing hydrogen sulphide from fluids at high pH. The method and composition are particularly suited for removing hydrogen sulphide from drilling fluids used in drilling boreholes in hydrocarbon bearing subterranean formations, and are suitable for use with any drilling fluid, including polymer based drilling fluids. The sulphide scavenger used in the method and composition is a ferrous gluconate, an organic iron chelating agent stable at pH as high as 11.5, the pH preferred for drilling fluids that may encounter hydrogen sulphide. Further, this additive has been found to enhance the resilience of the rheological properties of drilling fluids to hot rolling and comparable field conditions.

Abstract: A fluid collection system for connection upon a wellhead. The collection system includes a fluid collection pan having an upwardly open fluid reservoir. The pan is adapted to be connected in-line with a wellhead conduit. The pan has an upwardly convex floor adapted to direct collected fluids in the reservoir toward a peripheral trough that is formed between the floor and a surrounding side wall to the floor. One or more drains is positioned at the trough for accommodating withdrawal of collected fluid therefrom. A wellhead extension conduit is included that has a through bore configured for conveying well produced fluids from below the fluid collection pan to above the fluid reservoir. Preferably, the extension conduit and the pan are unitarily configured to permit on-site monolithic installation of the assembly upon a wellhead.

Abstract: A method for drilling and completing a well includes the steps of drilling through a subterranean formation with a drill bit so as to form a well bore having a side wall; applying a consolidating material to the side wall under pressure so that said consolidating material flows into the side wall and provides a coated side wall coated with the consolidating material; and passing a scraping member having a desired profile past the coated side wall so as to provide the coated side wall with the desired profile an apparatus is also provided.

Abstract: Drill cuttings slurries and the like are transported by high pressure pumping the slurry through an extended pipeline, if necessary after treatment of the slurry to render it suitable for high pressure pumping. Apparatus for pumping the slurry comprises a tank for receiving the slurry to be pumped, means for agitating the slurry in the tank to mix it, and a high pressure pump for receiving slurry from the tank for pumping away from the tank.

Abstract: A drill cuttings injection system for a well with a wellhead housing and a casing hanger supported in the wellhead housing. The wellhead has an axial flow port with an upper end in communication with an outer surface of the housing and a lower end in communication with an inner surface of the housing. An injection ring is positioned on the wellhead housing and has an external port. The injection ring defines an annular gallery in communication with the upper end of the axial flow port. A cuttings injector is adapted to land on the injection ring and has a hydraulic passageway sealable to the external port through which drill cuttings can be pumped into the well.

Abstract: A method for separating fluid and fibrous lost circulation material from a mixture thereof that also includes drilled cuttings, the method including introducing the mixture onto a screen assembly that is vibrating for passage of the fluid and fibrous lost circulation material through the screen assembly and for separation of the driled cuttings from the fluid, the screen assembly with a plurality of screens one on top of the other and including at least a first screen and a second screen, one of the screens with a screen mesh with non-square openings as viewed from above to facilitate the passage of fibrous lost circulation material through the screen assembly.

Abstract: A method and apparatus for removing drill cuttings from an oil and gas well drilling platform provides for the separation of drill cuttings from at least a volume of the well drilling fluid (i.e. drilling mud) on the drilling platform so that the drilling fluids can be recycled into the well bore. The cuttings are then transferred to a cuttings collection receptacle (eg. trough) on the platform. The separated drill cuttings are then suctioned with a first suction line having an intake portion. The suctioned drill cuttings are transmitted to a processing tank (or multiple such tanks) on the platform, each having a tank interior. A vacuum is formed within the processing tank interior with a blower that is in fluid communication with the tank interior via a second vacuum line. The tank is connected to a floating work boat with a discharge flow line. Cuttings are processed within the tank, being chopped or cut into smaller size particles with a pump that is preferably contained within the processing tank.

Abstract: A method and system for extraction of chemicals from an groundwater remediation aqueous effluent are provided. The extraction method utilizes a critical fluid for separation and recovery of chemicals employed in remediating groundwater contaminated with hazardous organic substances, and is particularly suited for separation and recovery of organic contaminants and process chemicals used in surfactant-based remediation technologies. The extraction method separates and recovers high-value chemicals from the remediation effluent and minimizes the volume of generated hazardous waste. The recovered chemicals can be recycled to the remediation process or stored for later use.

Abstract: A drilling fluid homogenizer and method of homogenizing drilling fluid which produce a non-clogging homogenized drilling fluid at a high throughput, in an open-loop process. The non-clogging homogenized drilling fluid is capable of being created at high rate so that the non-clogging homogenized drilling fluid is available on demand to eliminate halting of drilling operations. The drilling fluid homogenizer is coupled in series with the closed-loop designed drilling fluid system and is adapted to homogenize water-based drilling fluid and other drilling fluid types, such as, synthetic drilling fluid during drilling operations on demand.

Abstract: An apparatus and method is provided for substantially continuously drilling and disposing of drill cuttings and dust to minimize airborne contamination while providing protection against overload using enhanced computer control. A drill stem with a bit is used to form the drill hole. A flushing mechanism utilizes vacuum or pressurized water to create a bailing fluid flow for flushing the cuttings and dust from the drill hole for disposal. A transducer monitors at least one first parameter of the bailing fluid flow, and a sensor may also monitor at least one second parameter of a flow of a driving fluid under pressure for feeding the drill stem and bit into the earth. A controller is utilized to regulate the rate of feed and/or driving of the stem and bit dependent on the levels of the parameters being monitored.

Abstract: Disclosed are improved apparatus and methods of separation and control of drilling fluids in under-balanced drilling. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal. Solids are removed from the shaped bottom of a separation pressure chamber by creating a slurry and fluidizing and agitating the slurry to enhance solids removal.

Abstract: A method of restoring wetlands is provided, by separating drill cuttings from drilling fluid, mixing the cuttings with a stabilization medium, and then filling a desired position in the marshland or wetlands with the reconstituted material.

Abstract: A sweep material is disclosed comprising barium sulfate that has been ground and sieved, preferably in the range of about −95% 30 mesh to about +95% 100 mesh. The sweep material is added to and circulated with the drilling fluid during drilling of a deviated, directional or horizontal well to remove cuttings beds accumulated on the lower side of the well. After the drill cuttings are dislodged, the drilling fluid is sieved or screened to remove the barium sulfate to avoid a change in density of the fluid. The drilling operation does not have to be stopped during the sweep or cleaning treatment.

Abstract: A press process and structure is disclosed for defluidizing earth drill cuttings, thereby extracting valuable drilling additives and returning them to the drilling system while producing a dense, drier material which may be chemically treated for distillation and/or better dissolution into the environment, thereby reducing, cost in transportation and environmental treatment chemicals thus reducing environmental contamination.

Abstract: A method for selecting an emulsifier for isolating free hydrocarbons in a given drilling system and a method of using the emulsifiers to treat drill cuttings to isolate free hydrocarbons, including bitumen.

Abstract: A method of drilling a bore hole is described. A desiccant is added to a Hydrocarbon Based Fluid (Crude Oil—Refined Oil—Diesel Fuel—Mineral Oil—etc.) used as a drilling fluid to drill bore holes (Oil and Gas Wells—Mine Shafts—etc.) to react with any water (H2O) present to generate a water free fluid. Several advantages result from accomplishing the water removal process including higher drilling rates, lower fluid preparation and maintenance costs, lower drilling fluid pumping costs, improved solids removal from the drilling fluid at the surface, improved bore hole conditions and improved environmental cleanup of the drill solids waste.

Abstract: A method of electrically logging subterranean wells using a conductive fluid includes a miscible combination of an oleaginous fluid, a polar organic solvent, an electrolytic salt, and a carbon dioxide buffer. The electrolytic salt or brine of the salt is present in a concentration sufficient to permit the electrical logging of the subterranean well. The polar organic solvent may be an oil soluble glycol or glycol ether such as ethylene glycol, diethylene glycol, propylene glycol, polypropylene glycol, and the like.

Abstract: Disclosed are improved methods of separation and control of drilling fluids in under-balanced drilling. The separated returning stream materials are measured and used to control the additive gas mixing process to maintain under-balanced drilling conditions. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal.

Abstract: The invention provides a method for treating marine cuttings, preferably in situ, so that the cuttings can be discharged back into marine waters without causing oxygen depletion of marine sediment. In a preferred embodiment, the treatment emulsifies and then encapsulates free hydrocarbons in the marine cuttings.

Abstract: A flow divider box disposed beneath a continuous-loop scalper screen mud separation unit that is driven in a continuous loop conveying and discharging large amounts of drill solids at the end of the separation units end overboard or into a reserve pit. The flow divider box has a box-like housing with an array of openings to redistribute or separate the fluid flow stream, drilling fluid, or drilling mud, in the flow path of the separation unit and selectively supply drilling fluid or drilling mud to a sundry of shale shakers in the process of separating the sediments obtained from a well bore. The flow divider box has a series of collection divider boxes disposed below the separator unit that separate and redistribute drilling fluid or drilling mud, upstream of the conventional solids control equipment of the mud system of a drilling rig. The individual collector boxes are rectangular, baffled, and have adjustable gates parallel to the flow divider box, capable of 2′ head capacity.

Abstract: An apparatus and method is provided for substantially continuously drilling and disposing of drill cuttings and dust to minimize airborne contamination while providing protection against overload. A drill stem with a bit is advanced by a drill head to form the drill hole. A flushing mechanism utilizes vacuum or pressurized water for flushing the cuttings and dust from the drill hole for disposal. A transducer monitors the negative or positive gauge pressure. A controller is utilized to regulate the rate of drilling dependent on the signal level of the pressure being monitored. In the preferred embodiment utilizing air, the passage in the drill stem removes the cuttings/dust and is connected to a transfer duct, which in turn is connected to a filter and the intake side of a blower. The controller is programmable to establish the optimum rate of feed of the drill head. The rotary motion of the drill bit can also be regulated by the controller.

Abstract: A process for removing even tightly emulsified oil, water and solid emulsions by the application of a shear force sufficient to break the emulsion. In one particular application, a tank bottom sludge produced in the petroleum industry is treated with the shear force of a ball or roller mill until the emulsion is broken. Simultaneous reduction in the particle size of the solid occurs. This process produces commercial grade oil, water and an aqueous slurry of solids devoid of oily compounds. The oil-free solid phase produced thereby is suited for use in a coker quench stream. The demulsification process described may be used to demulsify used oil to recover and recycle the oil constituent of the used oil. The demulsification process of the present invention may be used to demulsify waste products for the later production of a liquid fuel from the oil of the waste product.

Abstract: A method and apparatus of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are then transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line to a pair of hoppers that each have an interior chamber. A vacuum is formed in sequence within the interior chamber of each hopper using a vacuum means that is in fluid communication with the hopper interior chambers.

Abstract: A method and apparatus for removing drill cuttings from an oil and gas well drilling platform provides for the separation of drill cuttings from at least a volume of the well drilling fluid (i.e. drilling mud) on the drilling platform so that the drilling fluids can be recycled into the well bore. The cuttings are then transferred to a cuttings collection area on the platform. The separated drill cuttings are then suctioned with a first suction line having an intake portion. The suctioned drill cuttings are transmitted to a vacuum holding tank or multiple tanks on the platform, each having a tank interior. A vacuum is formed within the holding tank interior with a blower that is in fluid communication with the tank interior via a second vacuum line. The holding tank is then connected to a floating work boat with a discharge flow line. Cuttings are then transmitted from the tank on the platform to the work boat via the flow line.

Abstract: A vacuum tank apparatus for use with oil and gas well drilling operations facilitates the removal of well cuttings generated by drilling. The tank apparatus provides a frame having a plurality of corners reinforced by structural corner columns. The frame includes a base having a structural, generally horizontally extended base that includes a plurality of base perimeter beams. The columns are connected structurally to the base at the perimeter beams. The upper end portion of the frame includes a plurality of upper perimeter beams. The columns are structurally connected to the base and the perimeter beams. A shaped hopper is supported by the frame internally of the perimeter beams. The hopper includes an interior and a sidewall comprised of a plurality of inclined wall sections. Each wall section includes an upper end portion that connects to the frame at the perimeter beams, and a lower end portion that extends to another lower end portion of another inclined wall section.

Abstract: A method and system for collecting, defluidizing and disposing of oil and gas well drill cuttings is disclosed including a system consisting primarily of a separation tank assembly, a vacuum pump assembly, a solids collection box and a liquids collection tank. The seperating tank having an upper slurry chamber, for recieving cuttings via suction from a shaker screen trough via a suction line, and a lower liquid chamber having a strainer therein, for collecting liquids compressed from the drill cuttings. A helical conveyor screw is passed through the upper slurry chamber and the strainer located in the lower liquid chamber. An adjustable plug is provided to restrict the cuttings flow through the strainer discharge opening. When cutting are forced from the upper slurry chamber via the helical conveyor screw into the strainer against the preset tension of the adjustable plug, fluids are forced through the sides of the strainer into the lower liquid chamber where they are pumped out to a liquids collection tank.

Abstract: Automated process, conditioning and treatment apparatus and methods are disclosed that are particularly well adapted for closed loop systems using or producing aqueous effluence with varying amounts of suspended solids therein, the apparatus and methods directed to separation of the solids from the effluence and thus cleaning of the centrate. The apparatus includes a mass flow rate meter, liquid polymer injector and control means for receiving the monitored rate from the meter and performing analysis to optimize the rate of injection of liquid polymer. The injector is monitored to further optimize the injection rate.

Abstract: The invention relates to a device for treatment of drilling mud and cuttings, comprising a screen, a centrifuge (10), a degassing system (6), a discharge system directing the drilling mud back to the active drilling mud system (13, 14), a transport system (17) transporting the cuttings. The screen is a rotating drum (3), and the drum is situated in a mainly enclosed housing (1) with the housing being connected to a vacuum suction system. The solid material discharge from the rotating drum (3) is connected to a downstream centrifuge (10), by a mainly enclosed pipe system (9). A weighing cell (16) for cuttings is connected to the centrifuge (10).

Abstract: A method for remediating cuttings from a wellbore has been invented which, in certain aspects, includes transporting a system for remediating the cuttings to an offshore rig in transportable containers, the system including a thermal treatment system and a condensing system; feeding a slurry of the cuttings with oil and water to the thermal treatment system and heating the cuttings therein producing heated cuttings an a stream with oil and water; discharging the heated cuttings from the thermal treatment; feeding the stream with oil and water to a condenser system producing a liquid stream; and feeding the liquid stream to an oil/water separator producing an oil stream and a water stream.

Abstract: An in-line grinder has been developed which can be configured to perform in a variety of applications through the use of an adjustable rotor/stator assembly, removable shear bar, and a variety of interchangeable stator-rotor configurations. A unique drive system utilizing a mechanical seal cartridge provides maximum sealing with a minimum of shaft deflection and run-out, thereby improving performance. These improvements collectively allow the grinder to be configured for optimum sizing of solids to a predetermined particle size for a broad range of materials. It has been demonstrated that a class of in-line grinders such as that described herein is applicable for sizing drill cuttings for injection into a subsurface formation by way of an annular space formed in a wellbore. The cuttings are removed from the drilling fluid, conveyed to a shearing and grinding system that converts the cuttings into a viscous slurry with the addition of water and viscosity enhancing polymers.

Abstract: The present invention provides an ultrasonic processor for the treatment, for example, dispersing, emulsifying, dissolving, mixing or deagglomerating of materials by the application of ultrasound thereto, wherein said ultrasonic processor comprises a hollow elongate enclosure member with a plurality of transducers fixed to the exterior of said elongate enclosure member along the length thereof; each said transducer being capable of applying ultrasonic waves to materials passing through the interior of said hollow elongate enclosure member; and control means for control and/or regulating the frequency of such ultrasonic waves produced by said transducers; and sensing means for the determination of the nature of the materials passing through the interior of said hollow elongate enclosure member, wherein said sensing means actuates said transducers to produce ultrasonic waves at the prescribed frequency in accordance with the nature of said materials to be treated.

Abstract: Calcium oxide (C.sub.a O--Hot Lime--Processed Lime) is added to a Hydrocarbon Based Fluid (Crude Oil--Refined Oil--Diesel Fuel--Mineral Oil--etc.) used as a drilling fluid to drill bore holes (Oil and Gas Wells--Mine Shafts--etc.) to react with any water (H.sub.2 O) present to generate a water free fluid. Several advantages result from accomplishing the water removal process including higher drilling rates, lower fluid preparation and maintenance costs, lower drilling fluid pumping costs, improved solids removal from the drilling fluid at the surface, improved bore hole conditions and improved environmental cleanup of the drill solids waste.

Abstract: A solids separation system may be used to separate solids, such as cuttings from drilling fluids used in well drilling operations. The system includes a settling tank having transverse baffles defining a fluid receiving chamber, a fluid output chamber and one or more intermediate chambers. Fluid introduced into the fluid receiving chamber can flow in a sinuous path through apertures in the baffles to the fluid output chamber. Solids settle to the bottom of the settling tank. A material conveyor, preferably an auger, extends along a bottom surface of the settling tank to an outlet port in the fluid receiving chamber. A centrifuge is connected to the output port to receive fluid in which solids have been concentrated. Fluid output from the centrifuge is reintroduced into the settling tank. The apparatus and method of the invention permit a single centrifuge to be used to handle a higher volume of fluid than is possible with conventional methods and apparatus. This provides significant cost savings.

Abstract: A method and system for obtaining core samples using a coring fluid. During the drilling phase of hydrocarbon wells and the like, drilled with existing drilling systems, the bit that drills the well is driven by a string of rotating pipes and drilling mud is introduced in the rotating pipes. The drilling mud rises carrying with it the cuttings produced by the drill bit. Alternatively to the current operating method, the rotating pipes can be removed and a special piece of equipment called a core barrel is mounted thereon. The rotating pipes thus equipped for collection of the "core" are then lowered into the well. According to the present invention, when the rotating pipes are at the bottom of the hole, a sufficient volume of a colloidal, viscous coring or embedding fluid is introduced into the mud circuit to encapsulate a sample of the cuttings, for lifting to the surface and subsequent analysis. The fluid prevents the cuttings from being altered by the drilling mud.

Abstract: This invention provides a fluid-handling system for use in underbalanced drilling operations. The system includes a first vessel which acts as a four phase separator. The first vessel includes a first stage for separating solids. Oil and gas are separated at a second stage. A pressure sensor provides signals to a pressure controller, which modulates a gas flow valve coupled to the vessel for discharging gas from the first vessel. The pressure controller maintains the pressure in the first vessel at a predetermined value. An oil level sensor placed in the first vessel provides a signal to an oil level controller. The oil level controller modulates an oil flow valve coupled to the vessel to discharge oil from the first vessel into a second vessel. Water is discharged into a third vessel. Water from the third vessel is discharged via a water flow control valve, which is modulated by a level controller as a function of the water level in the third vessel.

Abstract: A method for recovering a component from a wellbore fluid mixture has been invented that includes feeding a wellbore fluid mixture to a decanting centrifuge, the wellbore fluid containing at least one liquid component and undesirable solids; separating undesirable solids from the wellbore fluid mixture with the decanting centrifuge, producing an intermediate fluid containing the at least one liquid component and a reduced amount of the undesirable solids; and feeding the intermediate fluid to a secondary centrifuge, producing a final fluid containing the at least one liquid component and a further reduced amount of the undesirable solids. In certain aspects at least some of the undesirable solids are barite pieces, which in one aspect have a largest dimension of no more than 192 microns, and in one aspect wherein at least 50% or 99% of the barite pieces by weight are removed. Such a method is useful, in certain aspects, to separate undesirable solids have a largest dimension of at least 75 microns.

Abstract: The invention relates to flowable and pumpable multicomponent mixtures based on a multiphase mixture of water and oil containing emulsifiers and, if desired, other soluble, emulsifiable and/or dispersible auxiliaries for their use in exploration by drilling and/or for the further treatment of the wells thus drilled. The invention is characterized by the use of emulsifiers or emulsifier systems which, in the particular multicomponent mixture in question, lead to temperature-controlled phase inversion at a phase inversion temperature (PIT) in a temperature range of which the upper limit is so far below the working temperature of the multicomponent mixture in geological exploration that the water-based part of the multicomponent mixture is present as a disperse (invert) phase in the continuous oil phase (w/o invert emulsion) while the lower limit of this temperature range enables the multicomponent mixture to be converted into an o/w emulsion with a continuous aqueous phase.

Abstract: A method and apparatus of removing drill cuttings from an oil and gas well drilling platform includes the steps of separating the drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations. The cuttings are then transmitted via gravity flow to a materials trough having an interior defined by sidewalls and a bottom portion. The drill cuttings are suctioned from the bottom portion of the trough interior with a suction line having an intake portion that is positioned at the materials trough bottom. Drill cuttings are transmitted via the suction line to a pair of hoppers that each have an interior. A vacuum is formed in sequence within the interior of each hopper using a blower that is in fluid communication with the hopper interiors. The two hoppers are positioned one above the other so that cuttings can be added to the first, upper hopper via the suction line and then fed by gravity to the second, lower hopper.