Abstract: In a method for operating a drive train for a motor vehicle, a torque is produced by means of an internal combustion engine as a function of an available torque set value signal and transmitted to drive wheels by means of a clutch. With the help of an electric motor, a closing force is applied, with which the clutch is held in a closed position against a restoring force. The electric motor is energized in such a way that a high current is used in the case of a high torque and a lower current is used in the case of a lower torque. The thermal load of the electric motor is determined and a load signal corresponding to the thermal load is produced. The load signal is compared with a load limit signal assigned to a permissible load range. If the load signal deviates from the load-limit signal, the torque of the internal combustion engine is limited.

Abstract: Drain holes are arranged in positions offset from valve holes of a valve body. The drain holes have a long chimney-shaped space such that even if insulation material, that has peeled off of an electric motor, is suspended in oil, it is less likely to enter drain chambers through the drain holes.

Abstract: A motor vehicle having a transmission sump with a controlled oil level is disclosed. The motor vehicle includes a scavenge pump which draws oil from the transmission sump via a scavenge valve. The scavenge valve may be controlled to cause the scavenge pump to draw oil from a selected oil level.

Abstract: A cooling structure for a continuous variation transmission system of an all-terrain vehicle which includes a radiator mounted at a front end of the vehicle and under a front body cover, a hood enclosing the radiator, a gearbox having an inlet and an outlet, the inlet being connected with an inlet conduit for drawing outside cool air into the gearbox, the outlet being connected with an exhaust conduit for discharging hot air from the gearbox, wherein the inlet conduit has an inlet end mounted between the hood and the front body cover and shielded by the hood and the front body cover, whereby the cooling structure can effectively prevent water, dirt and dust from entering the gearbox and are simple in construction and easy to assemble and maintain.

Abstract: A vehicle drive line (1), comprising an engine (2) provided with an outgoing crank shaft (3), a main transmission unit (4), an intermediate drive shaft (8) that connects the main transmission unit (4) with the crank shaft (3), the intermediate drive shaft (8) being connected to the crank shaft (3) through a second transmission unit (7), and being offset in relation to the crank shaft (3). The drive line (1) comprises a circuit through which a liquid used for lubricating the main transmission unit (4) is conducted to the second transmission unit (7) and used for cooling and lubrication purposes in the latter, and then conducted back to the main transmission unit (4).

Abstract: A method for controlling a powertrain including an transmission coupled to an engine and an electric machine and a hydraulic control system providing hydraulic flow to a cooling circuit of the electric machine, wherein the transmission is adapted to selectively transmit mechanical power to an output membe, includes monitoring a temperature of the electric machine, determining a cooling flow requirement for the cooling circuit based upon the temperature of the electric machine, comparing the cooling flow requirement to a threshold cooling flow, and requesting active electric machine cooling of the electric machine based upon the comparing.

Abstract: The invention relates to a transmission for a motor vehicle with a transmission housing, with an electrical actuator for the actuation of the transmission and with an electrical control device for the control of the actuator. The transmission has a heat sink device 24 thermoconductively connected to the device and a heat insulating layer between a housing of the actuator and the heat sink device for the thermal insulation of the actuator housing and of the heat sink device, with the actuator housing being thermoconductively connected to the transmission housing or being part of the transmission housing. The invention furthermore relates to a corresponding actuator unit for a transmission.

Abstract: The power output of a hydraulic system is improved by operating the hydraulic system with a hydraulic fluid having a VI of at least 130.

Abstract: A cooling structure for a continuous variation transmission system of an all-terrain vehicle which includes a radiator mounted at a front end of the vehicle and under a front body cover, a hood enclosing the radiator, a gearbox having an inlet and an outlet, the inlet being connected with an inlet conduit for drawing outside cool air into the gearbox, the outlet being connected with an exhaust conduit for discharging hot air from the gearbox, wherein the inlet conduit has an inlet end mounted between the hood and the front body cover and shielded by the hood and the front body cover, whereby the cooling structure can effectively prevent water, dirt and dust from entering the gearbox and are simple in construction and easy to assemble and maintain.

Abstract: A motor vehicle has a heat-radiating first component, in particular an exhaust system, and a temperature-sensitive second component disposed adjacently to the heat-radiating first component. At least one heat protection element is disposed between the two components and defines or separates a hot space lying between the first component and the heat protection element from a cold space lying between the second component and the heat protection element. A ventilation device is provided, which, at least when the motor vehicle is being driven, conducts cooling air for cooling the temperature-sensitive second component into the cold space and consequently ensures a constant air exchange in the cold space.

Abstract: A transmission includes a housing, an electric motor having a stator within the housing, and a member including a generally cylindrical portion that circumscribes at least part of the stator. The member cooperates with the housing to form an annular coolant flowpath therebetween, and the member includes a plurality of holes to provide radial inflow of coolant from the flowpath to the stator to provide significantly improved motor cooling compared to the prior art.

Abstract: In setting of an oil temperature increasing process mode, the drive control technique of the invention starts an engine to actuate a mechanical oil pump that pressure feeds a flow of lubricating oil for lubricating the mechanical parts of a transmission and other relevant parts, actuates an electric oil pump that pressure feeds the flow of lubricating oil, and makes a brake B1 included in the transmission in a semi-engagement state. A motor arranged adjacent to the transmission is then driven with lowered output efficiency. This arrangement effectively accelerates heat generation by the motor and ensures a quick temperature rise of the lubricating oil.

Abstract: An axle assembly with a cooling pump. The cooling pump includes a disk-shaped wheel with a plurality of radially-spaced ducts formed therein. The wheel is positioned in proximity to the axle assembly and rotated, allowing the ducts to draw air therethrough and direct the air to the axle assembly.

Abstract: A gearbox assembly comprising a casing defining a cavity for housing gears of an engine-driven apparatus, the casing having at least one substantially flat exterior surface for receiving a cooler plate, and a cooler plate mounted to the casing at the substantially flat exterior surface, the cooler plate isolated from the cavity by the flat exterior surface, the cooler plate having a channel for receiving a liquid for cooling the casing and at least one port in communication with the channel. At least one further embodiment includes a gearbox assembly where the channel is aligned with the exterior surface for supplying liquid in contact with the surface. The invention also includes a cooler plate for attachment at a closed exterior surface of a gearbox in order to supply cooling liquid in contact with the gearbox surface to cool the gearbox.

Abstract: A method of adjusting an operating temperature of a control device (2) of a motor vehicle automatic transmission. The transmission control has a hydraulic unit (3) and an electronic unit (4) with electronic modules. The control device (3)is situated in a transmission housing which is partially filled with transmission oil and at least partly surrounded by transmission oil. The control device (2) has a cooling device (5) by which at least part of the electronic unit (4) is cooled with the transmission oil. The transmission oil has a temperature &THgr;C which is lower than a prevailing transmission oil temperature &THgr;G. The electronic unit (4) is impinged upon with a defined volume flow of the transmission oil.

Abstract: A sensor system includes a housing that houses a thermally sensitive sensor, a transmitter portion and a power source. Preferably, the sensor device is encapsulated to protect the components from the environment. When the temperature in a component mounting the sensor system exceeds a preselected threshold, the thermostat sensor closes and the transmitter portion is energized by the power source to transmit a signal to a receiver unit.

Abstract: An all terrain vehicle includes an engine located under a hingably mounted seat, the seat providing ready access to the engine for maintenance and repair. The vehicle includes an engine having a clutch housing and a clutch cover sealably connected to the clutch housing. At least one of the clutch housing and the clutch cover include a bottom wall having at least one coolant-fillable cooling channel within the thickness of the bottom wall provided to cool oil above the clutch housing and the clutch cover. The vehicle also includes a frame having a plurality of engine mounting points. The engine is supportable by the frame and includes a crankcase and a plurality of mounting points adapted to engage the plurality of engine mounting points on the frame. The plurality of mounting points include at least one uppermost mounting point, wherein the at least one uppermost mounting point is positioned on the crankcase.

Abstract: A small vehicle has a frame assembly that is supported by rear wheels. An engine unit is supported by the frame assembly. The engine unit comprises a belt drive assembly. A cooling system delivers and removes cooling air to the belt drive assembly. A storage compartment is positioned below a seat. An exhaust chamber is formed to the rear of the storage compartment. Heated air from the cooling system is exhausted into the chamber prior to being exhausted to the atmosphere. The storage compartment provides a buffer air pocket to reduce the amount of heat transmitted to the seat from the exhaust chamber.

Abstract: A fluid filtration assembly (10) operable to provide both return-side and supply-side filtration, as, for example, of a fluid entering and leaving a sump (14) as it circulates in a vehicle transmission (12). The fluid filtration assembly (10) broadly comprises a return-side filter (18) and a supply-side filter (20). The return-side filter (18) includes a filter media (33) operable to filter relatively small particles. Fluid flow through the return-side filter (18) maybe accomplished using any of three described alternative embodiments, including upflow, downflow, and direct feed. The supply-side filter (20) includes a filter media (42) for filtering needed fluid as it is drawn back into circulation. The supply-side filter media (42) is a low restriction filter media operable to filter only relatively large particles, thereby decreasing bottleneck effects and minimizing pressure drops.

Abstract: A refrigerant fluid is placed within a driveline component, and in particular an axle housing. This refrigerant fluid is received within a sealed reservoir such that it is sealed from the typical lubricant in the driveline component. The lubricant heats the refrigerant through a housing such that the refrigerant vaporizes within the driveline component housing, thus cooling the lubricant. The vaporized refrigerant travels to a cooling chamber mounted remotely from the reservoir. The cooled refrigerant is cooled to a liquid state, and then returned to the reservoir. Preferably the cooling chamber is positioned on the vehicle frame vertically above the driveline component.

Abstract: A transmission unit for a hybrid vehicle includes a housing formed with a water jacket for cooling a stator of a motor. The water jacket includes a hollow annular passage having a water inlet and a water outlet. The water jacket has at least one uneven or depressed portion for avoiding an adjacent component. At the uneven portion, the cross sectional shape of the flow passage is varied gradually and smoothly so that the cross-sectional area of the flow passage remains constant. The water jacket further includes an inflow passage extending in a tangential direction to the water inlet, and an outflow passage extending in a radial direction from the water outlet.

Abstract: An apparatus for controlling temperature of fluid in a rear axle assembly includes a rear axle housing having an internal component chamber. The internal component chamber has a rear axle sump located therein. The apparatus also includes a temperature control operational pressure source coupled to the internal component chamber. The apparatus further includes a diverter valve coupled to the temperature control operational pressure source. The apparatus includes a heating fluid return line interposed between the diverter valve and the rear axle sump, and includes a cooling fluid return line interposed between the diverter valve and the rear axle housing. The temperature control operational pressure source is selectively operable between (i) a first rate mode in which it advances fluid from the internal component chamber at a first flow rate, and (ii) a second rate mode in which it advances fluid from the internal component chamber at a second flow rate.

Abstract: Disclosed is an all terrain vehicle with an improved engine and power train. The engine is located under the seat and the hingably seat provides for ready access to the engine for maintenance and repair. The engine is placed in the vehicle such that the crankshaft is parallel to the line of travel; that is to say that the crankshaft is in line with the longitudinal axis of the vehicle. The engine has a split output shaft; that is to say, two output shafts. One shaft extends forwardly of the engine to a front transmission on the front axle and the second extends rearwardly to a rear transmission on the rear axle. The output shafts run directly to the transmissions in a straight line. The front and rear output shafts are connected by gears which enables different ratios of revolution between the front and rear axle if necessary. The all terrain vehicle is also equipped with a unique parking gear which essentially locks the two output shafts to the transmission housing.

Abstract: A unit housing of a transmission unit for a hybrid vehicle is constituted by a first housing (42), a second housing (42), and a third housing (49). The first housing is provided with a first partitioning wall (46) and a third partitioning wall (70). The second housing is provided with a second partitioning wall (45) and a fourth partitioning wall (71). A first seal flange surface (72) formed on an end surface of the third partitioning wall (70) is on the same plane as an end surface of the first housing. A second seal flange surface formed on the end surface of the fourth partitioning wall is on the same plane as an end surface of the second housing. The first housing (42) and the second housing (41) are joined together by the first and second seal flange surfaces. A seal characteristic of each dry chamber against wet chambers can be assured in the unit housing with a wide space assured.

Abstract: A remote drop box can be provided for tractor hydraulic drives; however, a system for providing lubrication to and cooling of the remote drop box is necessary. Maximum drawbar pull and maximum road speed capability are both desirable when a variable hydrostatic motor defines the working range. The hydrostatic motor must be operated very close to its maximum rated operating speed during roading, which leaves very little margin for overspeeding that occurs when the tractor is roading downhill. An improved overspeed control is also desirable. A problem encountered when a hydrostatic drive is used with a high torque engine in that, as the engine speed drops, the available charge pump flow also drops and eventually reaches a point where the required servo pressure to maintain the hydraulic pump in stroke cannot be maintained. Such a condition needs to be alleviated to provide an effectively operating hydrostatic drive system.

Abstract: A front axle assembly for a tractor or similar motor vehicle is provided with a front axle and a connecting unit interposed between the front axle and the frame of the tractor. The front axle assembly has an axle casing closed by oil-tight closing device supporting a gear for receiving motion from a propeller shaft forming part of the connecting unit.

Abstract: A gear device such as a change gear transmission of the countershaft (21) type in which, mounted for rotation about the countershaft is a larger gear (17) and a smaller gear (29). The transmission housing (11) defines a first lubricant reservoir (R1), having a nominal fill level (L1), which is able to lubricate the smaller gear as it rotates. A partition member (51) is disposed around the larger gear and defines a second lubricant reservoir (R2) through which the larger gear passes as it rotates. The partition member defines fluid passages (71,73) providing restricted communication from the first reservoir to the second reservoir. The fluid passages (71,73) are sized such that as the larger gear rotates, carrying lubricant out of the second reservoir (R2), there is maintained in the second reservoir a second fill level (L2), below the first fill level (L1) such that at least a portion of the teeth of the larger gear (17) pass just below the second fill level as the larger gear rotates.

Abstract: A system is provided for conveying fluid lubricant forwardly to lubricate a forward bearing support member (26) of a vehicular tandem axle assembly (100). The system includes a first open-sided trough (38) in to which the fluid lubricant is deposited by a differential gear assembly (14). Trough (38) is in fluid communication with a second open-sided trough (40) that slopes forwardly and downwardly to the center line of bearing member (26) and is effective to enable the fluid lubricant to flow towards and lubricate bearing member (26) while the vehicle is ascending an incline.

Abstract: An oil cooler for a final drive unit is disposed under a vehicle floor and installed on a rear elevated portion of a rear floor panel and under a rear seat. In one embodiment, bracket arrangement for installing the oil cooler under the vehicle floor serves not only as a support for the oil cooler but as a deflector or an air introducing device for efficiently introducing air to the oil cooler.