Materials Patents (Class 181/294)
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Publication number: 20100051380Abstract: The invention relates to floor covering comprising two different impact sound attenuating layers 5, 6.Type: ApplicationFiled: October 27, 2005Publication date: March 4, 2010Inventors: Dieter Döhring, Christian Leopolder
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Publication number: 20100048796Abstract: The present invention provides a highly-filled thermoplastic composition comprising a linear low density polyethylene and an ethylene vinyl acetate copolymer. The thermoplastic composition exhibits high tensile strength, high flex modulus, high temperature resistance and high tear strength.Type: ApplicationFiled: September 9, 2005Publication date: February 25, 2010Inventors: George Wyatt Prejean, Stephen P. Musemeche
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Publication number: 20100038168Abstract: A method for manufacturing a covering element, including: i) arranging in an injection mould a sound-absorbing element and an adhesive layer, such that the adhesive layer extends over at least apart of an inner surface of the sound-absorbing element; ii) introducing thermoplastic plastic material of increased temperature into the mould at increased pressure, wherein the plastic material spreads over substantially an outer surface of the sound-absorbing element and over a part of the adhesive layer; and iii) cooling the whole such that the thermoplastic plastic material forms a solid carrier element which is adhered to a part of the adhesive layer and wherein the sound-absorbing element is at least partly enclosed between the carrier element and the adhesive layer.Type: ApplicationFiled: September 25, 2007Publication date: February 18, 2010Inventors: Rogier Theodorus Siardus Maria Mandos, William Beens, Martijn Jacobus De Koning
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Publication number: 20100038169Abstract: A high-density sound-absorbing composite material is made from polyester. The sound-absorbing composite material is comprised of a porous sound-absorbing base material which is based on composite polyester fiber materials and having a density of from 150 kg/D to 350 kg/D and a synthetic resin sheet that is attached to one side of the base material. In addition, an apparatus is provided for producing a high-density sound-absorbing composite material made from polyester, wherein by using the apparatus, a synthetic resin sheet is adhered to the high-density and porous sound-absorbing base material which is based on composite polyester fiber materials.Type: ApplicationFiled: October 23, 2007Publication date: February 18, 2010Inventor: Kye Jeong Lee
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Publication number: 20100025147Abstract: A damping material is disclosed along with a method of forming and/or using the damping material. The damping material may be used in a variety of applications, however, has been found particularly useful in aerospace applications.Type: ApplicationFiled: October 24, 2006Publication date: February 4, 2010Applicant: L&L Products, Inc.Inventor: Abraham Kassa
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Publication number: 20090277717Abstract: Described is an acoustic face comprising a solid polymer resin and coarse aggregates embedded within the solid polymer resin, and an acoustic panel assembly comprising at least one frame with a central opening in which a pair of the acoustic faces are mountable in opposed and spaced-apart relation to each other. The coarse aggregates of the acoustic face and panel assembly enable the acoustics to benefit highly from the mass law, efficient manufacturing and cost savings on materials.Type: ApplicationFiled: May 6, 2009Publication date: November 12, 2009Applicant: MODERCO INC.Inventor: Jean Drouin
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Publication number: 20090260918Abstract: A panel includes about 0.1% to about 95% by weight of a ground renewable component. In an embodiment, the panel has at least one core comprising: from about 0.1% to about 95% by weight of the ground renewable component; from about 0.1% to about 95% by weight of one or more fibers; and from about 1% to about 30% by weight of one or more binders, all based on dry panel weight. In an embodiment, the ground renewable component has a particle size distribution whereby less than 5% of the particles are retained by a mesh screen with openings of about 0.312 inches and less than 5% of the particles pass through a mesh screen with openings of about 0.059 inches. A method for manufacturing such panels is also provided.Type: ApplicationFiled: March 30, 2009Publication date: October 22, 2009Inventors: Bangji Cao, Te Hua Lau, W. David Song, Martin W. Brown
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Patent number: 7604094Abstract: An acoustic scatterer element (10) incorporates a plurality of convex surfaces (38.1, 38.2) has a plurality of associated curvatures in a corresponding plurality of different directions. A plurality of acoustic scatterer elements of various sizes in a cooperative relationship with one another provide for diffusing acoustic waves in a room (14).Type: GrantFiled: April 14, 2006Date of Patent: October 20, 2009Inventor: Douglas P. Magyari
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Publication number: 20090250292Abstract: A thin and light-weight automotive sound-absorbing material with a superior sound-absorbing property, which can be used, for example, for automotive insulator to keep the interior of an automobile quiet. This automotive sound-absorbing material has a laminate structure comprising a sound-absorbing layer, an intermediate layer, and a sound-absorbing layer. The intermediate layer comprises a film made of thermoplastic resin with a thickness of 10 to 100?, on which small pores are uniformly opened in such a manner that the aperture ratio would be 0.05 to 5%. The sound-absorbing layers comprise an aggregate of fibers such as felt, glass wool, etc. or porous synthetic resin layer, such as urethane foam, etc.Type: ApplicationFiled: April 8, 2008Publication date: October 8, 2009Inventors: Shinya Hayasaka, Shinobu Fushiki, Shuichi Mizata
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Patent number: 7591346Abstract: A sound absorptive multilayer composite having an air-impermeable barrier, an air-permeable reinforcing core having an airflow resistance of at least about 100 mks Rayls and a thickness at least about ? the final composite thickness, an air-permeable open cell foam or fibrous pad having an airflow resistance less than about 2000 mks Rayls and a thickness at least about 1/10 the final composite thickness and a semipermeable airflow-resistive membrane having an airflow resistance of about 500 to about 4000 mks Rayls can provide improved acoustic performance. For example, existing vehicular headliner designs may be improved by adding a properly chosen and properly positioned semipermeable airflow-resistive membrane, a properly chosen and properly positioned air-impermeable barrier, or a properly chosen and properly positioned open cell foam layer.Type: GrantFiled: December 4, 2007Date of Patent: September 22, 2009Assignee: 3M Innovative Properties CompanyInventors: Delton R. Thompson, Jr., Xiaohe Liu
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Publication number: 20090188748Abstract: Methods are provided for repairing a defect in a noise suppression panel. In an embodiment, by way of example only, a method includes the steps of removing a section of the noise suppression panel that includes the defect to thereby create a cavity, forming an insert configured to mate with the cavity, the insert comprising an acoustic damping material comprising a plurality of fibers and a binder, and placing the insert within the cavity.Type: ApplicationFiled: January 24, 2008Publication date: July 30, 2009Applicant: Honeywell International Inc.Inventors: James F. Stevenson, Roger B. Williamson, Ion Virgil Vintilescu, Vincent Chung, Martin C. Baker, Lee Poandl
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Patent number: 7562743Abstract: An acoustical dampening barrier, for an opening in a wall, that is translatable to an open position to allow access to the opening, the fixed barrier including a first barrier layer made of at least one of a rigid and semi-rigid material, a second barrier layer fixed to the first barrier layer on a side of the first barrier layer where a sound to dampen is emitted made of an acoustic material with sound attenuation characteristics, a third barrier layer fixed to the second barrier layer on a side of the second barrier layer where a sound to dampen is emitted made of an acoustic material with sound absorptive characteristics, and a seal material connected to at least one of the opening in the wall, the first barrier layer and the third barrier layer to further dampen a sound emitted when the fixed barrier is translated to a closed position to prevent access to the opening.Type: GrantFiled: December 2, 2004Date of Patent: July 21, 2009Assignee: Quietly Making Noise, LLCInventors: Lisa A. Beeson, Joseph G. Gaddone
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Publication number: 20090173569Abstract: An acoustic absorber includes a core of acoustically absorbing material having two major surfaces, and a facing for covering the core on at least one major surface. The facing comprises a porous flash spun plexifilamentary film-fibril sheet having a coherent surface and comprising a plurality of pores having a pore diameter between about 100 nm and about 20,000 nm and a mean pore diameter of less than about 20,000 nm. The use of the facing improves the acoustic absorption of ambient sound at a frequency below about 1200 Hz. The facing provides a barrier to moisture and particles including microorganisms so that the absorber is suitable for use in environments in which cleanliness is critical.Type: ApplicationFiled: December 19, 2008Publication date: July 9, 2009Inventors: Natalia V. Levit, Eric W. Teather
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Publication number: 20090133958Abstract: A sound absorption element for means of transport, in particular for aircraft, comprising at least one sound absorption panel arranged on a base panel with the base panel comprising a multitude of recesses, in particular a hole grid or the like, for the transmission of sound. According to the invention, the sound absorption panels are each framed by a frame, wherein on the at least one frame at least in some sections a transition profile, in particular to prevent fatigue fractures due to stepwise changes of rigidity between the at least one frame and the base panel is arranged. Due to the base panel comprising a multitude of recesses, in particular comprising a hole grid, in connection with the sound absorption panels an air-permeable sound absorption element can be achieved.Type: ApplicationFiled: August 23, 2006Publication date: May 28, 2009Applicant: Airbus Deutschland GmbHInventors: Stephan Hotzeldt, Malte Becker, Bernd Ohlendorf, Steffen Erfurth
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Patent number: 7503430Abstract: An acoustical panel includes an acoustical layer having an interlocking matrix of calcium sulfate dihydrate, polyethylene glycol and at least one of the group fibers, a lightweight aggregate and mixtures thereof. The acoustical layer has voids in the interlocking matrix that are configured to absorb sound. The polyethylene glycol is selected to agglomerate dust at temperatures generated by friction when the panel is cut. A method of making the acoustical panel includes making a slurry comprising calcium sulfate hemihydrate, polyethylene glycol, water and at least one of the group consisting of a lightweight aggregate, fibers and combinations thereof. Foam is added to the slurry, preferably at the mixer discharge. A continuous strip of acoustical layer material is formed from the slurry. The acoustical panels are formed by cutting the strip into individual panels. Finally, the partially hydrated calcium sulfate hemihydrate is allowed to fully set.Type: GrantFiled: September 7, 2006Date of Patent: March 17, 2009Assignee: USG Interiors, Inc.Inventors: Mark H. Englert, Salvatore C. Immordino, Jr.
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Publication number: 20090065299Abstract: A composite formed by a reinforced elastomer material that dissipates, isolates, and absorbs sound and vibrational energy waves.Type: ApplicationFiled: October 17, 2007Publication date: March 12, 2009Applicant: STING FREE TECHNOLOGIES COMPANYInventors: Robert A. Vito, Carmen N. DiMario, Thomas Falone
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Publication number: 20090045008Abstract: A sound damping material for use in a sound damping laminate having one or more rigid layers, such as those used in the automotive industry. The sound damping material is preferably a viscoelastic material that damps or otherwise inhibits the transmission of vibrational or acoustical energy through the laminate, and also acts as an adhesive for bonding the rigid layers together. In its cured form, the sound damping material layer can include an acrylate-based polymer matrix, and one or more of the following components: a precipitated phase, a viscous phase, and miscellaneous constituents. The acrylate-based polymer matrix is the reaction product of at least one acrylate-based monomer, such as isobornyl acrylate.Type: ApplicationFiled: April 26, 2006Publication date: February 19, 2009Applicant: Shiloh Industries, Inc.Inventors: Jonathan W. Fisk, Marc C. Thurber, David M. Sloan, Vistasp Gheyara, James F. Keys
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Publication number: 20090038881Abstract: Disclosed is a sound-absorbing material, which has a flow resistivity R of 3.3×104 N·s/m4 or more, a Young's modulus E of 1.2×103 to 2.0×104 N/m2, and a loss factor ? of 0.12 or less. The sound-absorbing material of the present invention can enhance a sound absorption capability in a wide range of a low/intermediate-frequency region to a high-frequency region at a higher level as compared with conventional sound-absorbing materials.Type: ApplicationFiled: July 30, 2008Publication date: February 12, 2009Applicant: MAZDA MOTOR CORPORATIONInventors: Chie FUKUHARA, Naoko YOROZU, Eiji MURASAWA, Tsuyoshi SUGIHARA
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Publication number: 20090009035Abstract: Disclosed is an acoustic backing composition comprising an ethylene-vinyl acetate copolymer containing 20 to 80% by weight of the vinyl acetate units and a filler contained in the ethylene-vinyl acetate copolymer.Type: ApplicationFiled: August 29, 2008Publication date: January 8, 2009Inventors: Yohachi Yamashita, Yasuharu Hosono
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Publication number: 20080314680Abstract: According to one aspect of the present invention there is provided an acoustic laminate suitable for use in wall, floor and ceiling assemblies and other dividing structure assemblies, the laminate including: a viscoelastic acoustic barrier being in the form of discrete, spaced apart sections or a continuous layer; and a construction panel, the barrier affixed to one or more panel faces of the construction panel.Type: ApplicationFiled: April 11, 2005Publication date: December 25, 2008Inventors: Philippe Pierre Marie Joseph Doneux, Bela Takacs
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Patent number: 7467687Abstract: An enclosure for apparatus that, during operation, generates heat and/or sound energy comprises at least one wall defining at least a portion of the enclosure hollow interior. The wall comprises in sequence outwardly from the enclosure hollow interior an inner panel, an outer panel, a support frame between the inner and outer panels to hold the inner and outer panels spaced apart, and a vibrator isolator between the support frame and the panels. Panels or panel segments of the wall primarily are made of non-metallic composites to provide a structurally strong, lightweight enclosure that includes enhanced acoustic characteristics and reduced heat transfer through enclosure walls, along with fire protection and in-plane shear loading capabilities.Type: GrantFiled: November 12, 2004Date of Patent: December 23, 2008Assignee: General Electric CompanyInventors: Stephen Craig Mitchell, Jay Alan Benson, Glen William Royal
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Patent number: 7467688Abstract: A multi-composite acoustic panel for application to walls or ceilings. The panel is made from 15 to 65% of particles of sawdust with a granulometry of 4 to 60 mesh, 25 to 75% of rubber crumb or other petroleum derivatives or recycled rubber with a granulometry of 4 to 30 mesh and 3 to 20% of a polyurethane elastomer binder, the percentages being expressed by weight with relation to the total weight of the panel. In use the rubber acts as an anti-vibration element and the sawdust acts as an acoustic energy absorber as this type of fibre is hollow-centered which permits an absorption role which the rubber particle does not have. Said particle has the ability to reduce an impact.Type: GrantFiled: January 28, 2004Date of Patent: December 23, 2008Assignee: Royal Mat Inc.Inventor: Robert Ducharme
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Patent number: 7445084Abstract: The invention relates to a soundproof thermal shield (3), particularly for motor vehicles, comprising an aluminum support (4), a noise-absorbing layer (6) and an aluminum thermal covering (7). In order to make the inventive soundproof thermal shield easy to recycle while obtaining a great thermal shielding effect and noise-absorbing power, a permeable mat made of knitted aluminum is used as a noise-absorbing layer (6), said knitted aluminum being superimposed in several layers and pressed so as to form the permeable mat. The inventive thermal shield is thus made of a single material. Preferably, the support (4) is made of a microperforated aluminum sheet while the thermal covering (7) is preferably made from an aluminum film.Type: GrantFiled: November 11, 2003Date of Patent: November 4, 2008Assignee: Carcoustics Tech Center GmbHInventors: Jürgen Berbner, Christoph Pirchl, Christian Gnädig
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Publication number: 20080245608Abstract: An element for sound insulation which forms the external completion of a housing-like structure excited to oscillations, in which there is located at least one sound emitter, which element is formed of a shaped thermoplastic material, which is reinforced by a glass fiber component of more than 35 weight percent based on the total weight of the thermoplastic material and the glass fibers component.Type: ApplicationFiled: May 9, 2006Publication date: October 9, 2008Applicant: Stankiewicz GmbHInventors: Thomas Freser-Wolzenburg, Manfred Hoffmann, Ulrich Milbradt
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Patent number: 7431128Abstract: A noise absorbing structure of an instrument panel of a vehicle includes a first noise absorbing panel, provided in the instrument panel disposed in front of a driver seat of the vehicle, a second noise absorbing panel, provided in the instrument panel disposed in front of a front passenger seat of the vehicle, and a third noise absorbing panel, provided in the instrument panel that is disposed in front of a moisture removing ventilation port.Type: GrantFiled: September 19, 2005Date of Patent: October 7, 2008Assignee: Hyundai Mobis Co., Ltd.Inventor: Jae-Seob Choi
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Publication number: 20080236943Abstract: A low-cost and easy to manufacture static structure and method for soundproofing walls, floors, and/or ceilings of rooms in new and/or existing construction utilizes an asphalt based flexible membrane as one or more sound absorbing layers which may be applied to an existing wall panel or first applied to one or more unmounted wall panels to form a laminated structure which is then affixed to the walls, floor or ceiling to be soundproofed. The wall panel is preferably gypsum wallboard. Each sound absorbing layer, in addition to soundproofing, may also serve to prevent or at least reduce air or water infiltration to and from the room.Type: ApplicationFiled: March 29, 2007Publication date: October 2, 2008Applicant: Northern Elastomeric, Inc.Inventors: Thomas J. Zickell, Elizabeth L. Butler, Corey R. Croteau, Janet A. DeLong, Derek E. Desroches, James Karlis, John M. Lackner, Raymond D. Mailhoit, Mary E. Moore, Samuel W. Pollard, Michael W. VanWyngarden
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Patent number: 7416773Abstract: In order to provide a sound-absorbing body which has both a thin thickness and improved sound-absorption characteristics with regard to a low tone range sounds, the sound-absorbing body (1) includes: an organic hybrid sheet (2) constituted from an organic low-molecular material which is spread in a matrix polymer; and a gastight air cell (3) which is closely provided at a backside (2a) of the organic hybrid sheet, wherein the organic hybrid sheet indicates both a sound-absorption peak of a random incidence sound-absorption coefficient at a frequency band of 400 Hz or lower and another sound-absorption peak when the organic hybrid sheet is vibrated by applying air vibration caused by sound, because of adhering the organic hybrid sheet to the gastight air cell.Type: GrantFiled: October 17, 2007Date of Patent: August 26, 2008Assignee: Yamaha CorporationInventors: Kunio Hiyama, Masuhiro Okada, Emiko Suzuki, legal representative, Yasutaka Nakamura, Hideo Suzuki
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Patent number: 7408842Abstract: The Invention is a reinforced plastic sonar dome having a low acoustical insertion loss combined with sufficient mechanical strength. Acoustical and structural fibers are stochastically mixed and formed into a blended yarn. The blended yarn is woven into a blended fabric. The blended fabric is ordered into a stack having multiple layers of blended fabric. The blended fabric is incorporated into a polymer resin while the polymer resin is in liquid form using a vacuum assist. The acoustical fibers and the vacuum assist modify the acoustical properties of the resulting composite sonar dome.Type: GrantFiled: March 30, 2006Date of Patent: August 5, 2008Assignee: Materials Sciences CorporationInventor: Anthony A. Caiazzo
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Patent number: 7398856Abstract: The present invention provides an acoustical firewall attenuating assembly. The assembly includes a first frame assembly having a first plate, a second plate and a first plurality of elongate members spaced from one another and extending between the first plate and the second plate. A structure is spaced from the first frame assembly and has an outer surface. A cement wall is positioned between the first frame and the structure and is attached to at least the first frame assembly by a first vibration dampener.Type: GrantFiled: August 24, 2005Date of Patent: July 15, 2008Inventors: Matthew Foster, Frank Schwab
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Publication number: 20080164093Abstract: A sound absorbing material (1a) comprising a film (11) composed of a silicone rubber and a porous layer (12) (i.e., a first porous layer) laminated on the back surface of the film (11). The film (11) is made of a material which has flame retardancy and generates no noxious fume during combustion, such as a silicone rubber comprising only polysiloxane. The film (11) used is preferably one which has an oxygen index of 25 or higher, which exhibits a heat release value of combustion per unit volume of 8 MJ/m or less and which exhibits a heat release rate of combustion of [200 kW/m2]·10 sec or less. The first porous layer (12) is formed from a material having flame retardancy, such as glass wool, rock wool or a mixture thereof. A structure (3a) can be formed by providing the sound absorbing material (1a) having the construction described above on a rigid wall (2) in parallel, with the first porous layer (12) facing to the rigid wall (2).Type: ApplicationFiled: December 9, 2005Publication date: July 10, 2008Applicant: SWCC Showa Device Technology Co., Ltd.Inventors: Susumu Hirai, Minoru Okashita, Hiroki Kobayashi, Tasuku Kitamura
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Publication number: 20080156581Abstract: An acoustical panel comprising a continuous phase of an interlocking set gypsum matrix and a method of preparing an acoustical panel are disclosed.Type: ApplicationFiled: March 17, 2008Publication date: July 3, 2008Applicant: United States Gypsum CompanyInventors: Mark H. Englert, Richard B. Stevens, Steven W. Sucech, Therese A. Fults, Michael J. Porter, Bruce L. Petersen, Russell A. Dombeck
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Publication number: 20080149419Abstract: A sound absorbing carpet according to the present invention is characterized in that a sound absorbing nonwoven fabric layer is integrally bonded to a lower surface side of the surface skin material layer via an adhesive film layer made of thermoplastic resin, and a part of fibers constituting the sound absorbing nonwoven fabric layer are constituted by thick fibers of 11 to 220 desitex, and the adhesive film layer is provided with a number of permeable pores formed by being contacted by the thick fibers.Type: ApplicationFiled: February 13, 2008Publication date: June 26, 2008Applicant: Suminoe Textile Co., Ltd.Inventors: Kazufumi Shimizu, Osamu Tomita, Shinsuke Sugie
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Publication number: 20080135327Abstract: A sound absorbing structure according to the present invention comprises: a housing having a front face, and a side face which is provided perpendicularly around at least a part of an edge portion of the front face; a gas adsorption material for physically adsorbing gas in an interior space delimited by the front face and the side face of the housing, which gas adsorption material is placed in the interior space; sealing means for sealing the gas adsorption material from outside thereof; and an acoustic connection section for functioning as an acoustic mass so as to acoustically connect an exterior space and the interior space of the housing, which acoustic connection section is provided in at least one of the front face and the side face. The sound absorbing structure according to the present invention realizes both sound absorption in a low-pitched range and a reduction in the size of the structure.Type: ApplicationFiled: March 30, 2006Publication date: June 12, 2008Inventors: Toshiyuki Matsumura, Shuji Saiki
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Publication number: 20080128203Abstract: A composition for forming a textured coating on drywall material, comprising acoustic texture material and propellant material. The acoustic texture material comprises a base portion and a particulate portion, where the particulate portion comprises at least one of urethane foam and melamine foam. The propellant material is at least one of DME and a hydrocarbon propellant.Type: ApplicationFiled: October 31, 2007Publication date: June 5, 2008Inventor: Lester R. Greer
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Patent number: 7364015Abstract: An acoustical panel comprising a continuous phase of an interlocking set gypsum matrix and a method of preparing an acoustical panel are disclosed.Type: GrantFiled: March 19, 2004Date of Patent: April 29, 2008Assignee: United States Gypsum CompanyInventors: Mark H. Englert, Richard B. Stevens, Steven W. Sucech, Therese A. Fults, Michael J. Porter, Bruce L. Petersen, Russell A. Dombeck
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Patent number: 7364014Abstract: A sound absorbing body 40 has a molded body 44 including two unexpanded layers 41, 42 and an expanded layer 43 having a number of voids and held between these unexpanded layers 41, 42, a plurality of holes 41A of a depth that passes through the unexpanded layer 41 and does not reach the other unexpanded layer 42 are formed at any positions on the molded body 44, a cross-sectional area of the hole 41A is in the range from 0.785 to 314 mm2, and the pitch is 1 mm or larger. Laminating a plurality of materials is not required, and both the sound absorbing capability and sound insulating capability can be secured by integral molding, and further, only unpleasant sounds can selectively be absorbed.Type: GrantFiled: April 25, 2003Date of Patent: April 29, 2008Assignees: Prime Polymer Co., Ltd., Daikyonishikawa CorporationInventors: Hirofumi Goda, Minoru Sugawara, Yoshiaki Saito, Takeharu Suga, Masaharu Okamura, Toshifumi Sakai
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Publication number: 20080060871Abstract: An acoustical panel includes an acoustical layer has an interlocking matrix of calcium sulfate dihydrate, polyethylene glycol and at least one of the group fibers, a lightweight aggregate and mixtures thereof. The acoustical layer has voids in the interlocking matrix that are configured to absorb sound. The polyethylene glycol is selected to agglomerate dust at temperatures generated by friction when panel is cut. A method of making the acoustical panel includes making a slurry comprising calcium sulfate hemihydrate, polyethylene glycol, water and at least one of the group consisting of a lightweight aggregate, fibers and combinations thereof. Foam is added to the slurry, preferably at the mixer discharge. A continuous strip of acoustical layer material is formed from the slurry. The acoustical panels are formed by cutting the strip into individual panels. Finally, the partially hydrated calcium sulfate hemihydrate is allowed to fully set.Type: ApplicationFiled: September 7, 2006Publication date: March 13, 2008Inventors: Mark H. Englert, Salvatore C. Immordino
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Publication number: 20080029337Abstract: A sound insulator, including an assembly of connected particles, wherein the connected particles include particles adjacent to one another that are adhered to one another. The particles that are adhered to one another include particles of random shapes and random sizes and having respective diameters falling within a range from about a quarter of a millimeter to about four millimeters. The particles that are adhered to one another are adhered such that they form a sound suppression blanket.Type: ApplicationFiled: August 3, 2006Publication date: February 7, 2008Inventor: G. Kevin Alston
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Publication number: 20080023266Abstract: The present invention is an acoustic cabinet for the storage of musical instruments. Acoustic cabinet can have a storage portion having a plurality of individual storage units contained therein. One or more grill doors can cover the open end of acoustic cabinet. The size, shape, and arrangement of grill bars of door can be configured to reduce the effect of resonance. Rear panel of acoustic cabinet can include one or more sound-absorbing panels that absorb sound as it passes through acoustic cabinet. A protective backing can also be disposed between sound-absorbing panels and individual storage spaces to protect the panels from damage when instruments and other objects are inserted into the storage spaces. A combination of a grill door and sound-absorbing panels can allow acoustic cabinet to have a net-absorptive effect on a rehearsal room. One or more acoustic cabinets can be strategically positioned throughout a rehearsal room for optimal acoustic performance.Type: ApplicationFiled: July 26, 2007Publication date: January 31, 2008Inventors: Kenneth E. Jacobson, Peter F. Menzel, Rebecca S. Broton, Mark R. Friedrichs, Ronald R. Freiheit
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Patent number: 7318498Abstract: A multi-layered fiber reinforced thermoplastic sound absorbing panel includes a porous fiber reinforced thermoplastic core layer having a first surface and a second surface, and includes a thermoplastic material and from about 20 weight percent to about 80 weight percent fibers, a tie layer covering the second surface of the core layer and including a thermoplastic material, and a barrier layer covering the tie layer. The barrier layer includes a thermoplastic material having a melting temperature higher than the melting temperature of the core layer thermoplastic material. The tie layer bonds the barrier layer to the core layer. The panel also includes a non-woven layer including a fabric bonded to the barrier layer. The non-woven layer forms an outer surface of the panel.Type: GrantFiled: April 6, 2004Date of Patent: January 15, 2008Assignee: Azdel, Inc.Inventors: Daniel Scott Woodman, Huda Abdul Jerri, Venkat Krishna Raghavendran, Jesse Guy Hipwell
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Patent number: 7201253Abstract: A soundproofing assembly intended, in particular, to soundproof a motor vehicle. The inventive assembly includes four stacked layers, consisting respectively of: a first layer having an air resistance of between 500 and 2,000 N·m?3.s; a second porous, acoustic spring-type layer having a resistivity of between 10,000 N·m?4.s and 50,000 N·m?4.s; a third viscoelastic, airtight, heavy mass-type layer having a density that is greater than or equal to 1,500 Kg/m3 and a surface density of between 0.2 Kg/m2 and 9 Kg/m2; and a fourth porous, acoustic spring-type layer having a resistivity of between 10,000 N·m?4.s and 50,000 N·m?4.s.Type: GrantFiled: February 11, 2003Date of Patent: April 10, 2007Assignee: Faurecia Automotive IndustrieInventors: Arnaud Duval, Guillaume Deshayes
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Patent number: 7070848Abstract: An acoustic barrier that achieves excellent noise insulating properties, and is relatively thin and relatively light in weight includes a flexible thermoplastic barrier layer having a plurality of apertures defining a latticed structure which includes apertures for pass-through components and non-pass-through apertures. The non-pass-through apertures are located where noise levels are expected or known to be relatively low. Effective acoustic performance can be maintained by completely eliminating material from the relatively thick and dense barrier layer at the low noise levels areas, and providing only absorptive decoupler material and/or lightweight sheet material such as plastic films in those areas.Type: GrantFiled: October 21, 2002Date of Patent: July 4, 2006Assignee: Cascade Engineering, Inc.Inventor: Michael T. Campbell
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Patent number: 7055649Abstract: Sound attenuating laminates, and methods of making the same, are provided. Heat is applied to a surface of a non-woven, fibrous layer of material to form a stratum of melted fibers having a density greater than that of the remainder of the fibrous layer. The density of the melted fibers is effective in attenuating noise traversing the fibrous layer of material. Upholstery material, such as carpeting, is attached to the surface of the heated fibrous layer. The fibrous layer and upholstery material are then subjected to compressive molding pressure to obtain a desired shape. The compressive molding pressure may further tune the sound attenuating properties of the fibrous layer by selectively changing the densities of portions of the fibrous layer.Type: GrantFiled: August 30, 2004Date of Patent: June 6, 2006Assignee: Collins & Aikman Products Co.Inventors: Graham Tompson, Surendra Khambete, Fred Skidmore, Bill Griffin
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Patent number: 7033963Abstract: A coating composition and process of applying the coating to a substrate are provided herein. The coating composition includes filler particles, binder and a liquid carrier, such as water. The filler particles have an average particle size in the range from about 100 to about 600 microns and preferably in the range from about 200 to about 450 microns. The coating composition comprises from about 15% to about 50% by weight liquid carrier and from about 35% to about 90% by dry solids weight filler particles. The coating composition preserves the acoustic performance characteristics of the substrate to which it is applied, while imparting a textured appearance to the substrate, making the substrate virtually indistinguishable from surrounding panels.Type: GrantFiled: September 23, 2003Date of Patent: April 25, 2006Assignee: AWI Licensing CompanyInventors: John Felegi, Jr., James D. Pape, John J. Hartman, Jr., Scott L. Huntzinger, Suzanne M. Huntzinger, JoAnne LeFever, Michael J. Hermesky
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Patent number: 7021421Abstract: An object of the present invention is to provide a transparent noise-barrier wall which is slow to foul, easy to clean even when fouled, and capable of maintaining these effects over a long period of time. The transparent noise-barrier wall has brookite titanium dioxide substantially existing on the surface. The titanium dioxide particles preferably contain about 20% by mass or more of brookite titanium dioxide.Type: GrantFiled: June 7, 2001Date of Patent: April 4, 2006Assignee: Showa Denko Kabushiki KaishaInventors: Masahiro Ohmori, Masayuki Sanbayashi
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Patent number: 6983821Abstract: An acoustically absorbent porous panel with a layer constructed from a substantially continuous open-celled porous material comprising a cured foamed cementitious material including a first face and a second face. The first face has a surface with a substantially planar profile and the second face has a substantially geometric pattern of depressions formed therein comprising approximately 50% to approximately 90% of the layer by volume.Type: GrantFiled: March 7, 2003Date of Patent: January 10, 2006Assignee: AWI Licensing CompanyInventors: Dean L. Putt, James L. Work
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Patent number: 6977109Abstract: Microperforated polymeric films and sound absorbers using such films are provided. The microperforated polymeric films may be relatively thin and flexible and may further include holes having a narrowest diameter less than the film thickness and a widest diameter greater than the narrowest diameter. The microperforated polymeric films of a sound absorber may also have relatively large free span portions, which, in certain embodiments, may vibrate in response to incident sound waves.Type: GrantFiled: March 28, 2000Date of Patent: December 20, 2005Assignee: 3M Innovative Properties CompanyInventor: Kenneth Brian Wood
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Patent number: 6966594Abstract: A vehicle trim panel including a structural frame portion having an inner surface for facing a vehicle body and an outer surface opposite the inner surface and a plurality of flexible projections extending from the inner surface of the structural frame portion and configured to contact the vehicle body to thereby reduce buzz, squeak, and rattle (BSR) between the trim panel and the vehicle body.Type: GrantFiled: March 1, 2004Date of Patent: November 22, 2005Assignee: Lear CorporationInventor: Albert Wojewnik
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Patent number: 6953105Abstract: A multi-layer damping foil having a perforated lower layer facing towards a part to be damped, with properties which are suitable for adhering the damping foil onto the part. A non-perforated upper layer, facing away from the part, does not have adherence properties. Advantageously there may be provided between the upper and lower layers a thin film-like intermediate layer of non-woven fabric, kraft paper, or the like, which may have openings.Type: GrantFiled: January 17, 2001Date of Patent: October 11, 2005Assignee: Stankiewicz GmbHInventors: Torsten Rust, Ehrenfried Blümel
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Patent number: RE39260Abstract: A flexible, adhesively attachable, self-sealing, thermal and acoustical insulating shield has a needled, flexible, fibrous batt having an insulating layer of insulating fibers disposed between opposite binding layers of binding fibers. Binding fibers of each binding layer are needledly disposed through the insulating layer and an opposite binding layer to provide tufts of binding fibers protruding from the opposite binding layer so a to form a tufted upper surface and a tufted lower surface of the batt. A flexible adhesive is disposed and adhered substantially over the upper surface and, preferably, over lower surface of the batt such that the tufts on the upper and lower surfaces are secured to the surfaces by the adhesive. A flexible, protective foil is adjacent to, and preferably permanently adhered by the adhesive to, the lower surface of the batt.Type: GrantFiled: September 26, 2002Date of Patent: September 5, 2006Assignee: Lydall, Inc.Inventors: Timothy L. Byrd, John J. Hiers