Waste Recovering Patents (Class 19/107)
  • Patent number: 11339507
    Abstract: Yarn manufactured from recycled mixed clothing fibers and a process of making yarn manufactured from recycled mixed clothing fibers. Upcycled yarn has approximately 70%-95% of fiber from separated used clothes fibers, whereby separated used clothes fibers have cotton, polyester, nylon, silk, rayon, spandex, synthetic fibers, wool, hemp, carbon fibers, and/or linen. The upcycled yarn also has approximately 5%-30% other fibers that can be recycled fibers and/or virgin fibers, whereby the recycled fiber is recycled polyester from recycled plastic bottles and other sources, recycled cotton, recycled nylon from fishing nets and other sources, and the virgin fiber is nylon, spandex, virgin polyester, hemp, carbon fiber, and/or organic cotton.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: May 24, 2022
    Inventor: Patricia M. Ermecheo
  • Patent number: 10588369
    Abstract: This disclosure addresses a problem in relation to the environmental destruction that excessive apparel production can produce. In various embodiments, existing textile products are deconstructed into pieces of fabric and then reassembled into apparel in a manner that creates minimal or zero waste. In some embodiments, the fabric pieces will be positioned inside of one or more pattern pieces so as to completely cover each one without overlapping its border. The positioned pieces will be treated with an adhesive and then have a paper layer adhered to it to hold the positioned fabric pieces in place while they are stitched together. Then, the resulting sandwich will be soaked to remove the paper and dissolve the adhesive. The resulting unified fabric component will then be available to be stitched together with other similarly formed fabric components to form a garment.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: March 17, 2020
    Assignee: The Board of Regents for Oklahoma State University
    Inventors: Mary Susan Ruppert-Stroescu, Elizabeth Schrantz, Carissa Elizabeth Gabilheri, Lynae Jonice Dowdell
  • Patent number: 9663895
    Abstract: The present invention relates to a process for application of chemicals on textile materials for removing surface chemicals and finishes from textile materials which comprises the following steps: reducing the textile materials to an appropriate size; applying a first catalyzed vapor to the textile materials at a predetermined temperature; penetrating the textile materials at a predetermined temperature; applying a second catalyzed vapor to the textile materials; blending the textile materials; applying a third catalyzed vapor to the textile materials in the one or more blending boxes and dwelling the fabric at a predetermined temperature for a predetermined period of time; and applying a blast of cool air to the one or more blending boxes to stop chemical actions in the textile materials and then transporting the textile materials to next station for further deconstruction processing.
    Type: Grant
    Filed: March 28, 2015
    Date of Patent: May 30, 2017
    Assignee: PSIL HOLDINGS LLC
    Inventors: Kayren Joy Nunn, Susan Hughes Brown
  • Patent number: 7173207
    Abstract: In an apparatus at a spinning preparation machine, for example a cleaner, opener, carding machine or the like, for detecting waste which is separated out from fibre material, for example cotton, and consists of foreign matter and good fibres and which is collected in a collecting device, there is provided an optical measuring device having a brightness sensor, which measuring device examines the waste. In order to make it possible, by simple means, for the content of good fibres in the waste to be detected and to allow optimum adjustment of the composition of the waste, especially with a high content of trash and low content of good fibres, the waste material is moved past at least one sensor arrangement responding to good fibres, and the sensor arrangement comprises a light source, the light reflected by the moving good fibres being detected by the brightness sensor and being converted into electrical signals, from which the good fibre content can be determined.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: February 6, 2007
    Assignee: Trützschler GmbH & Co. KG
    Inventors: Peter Lösbrock, Christoph Färber
  • Patent number: 6889406
    Abstract: In a device on a spinning preparatory machines, especially a carding machine, cleaning machine or the like for cotton having at least one separating blade for impurities, which is associated with a clothed roller, for example a licker-in or the like, wherein the separating blade is arranged on a support which is displaceable parallel to (concentrically with) the periphery of the roller, the distance between the separating blade and a fixed-position counter-element bordering the separation opening is variable. In the event of a change in the position of the separating blade, in order to provide uniform removal of impurities and uniform supply of air into an extraction chamber, the separating blade is associated with an extraction chamber which is mounted on the support, and the extraction chamber cooperates with a fixed-position guide element which is able to guide the separated impurities and/or air into the opening of the extraction chamber.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: May 10, 2005
    Assignee: Trutzchier GmbH & Co. KG
    Inventor: Markus Schmitz
  • Patent number: 6865780
    Abstract: A method and a device for controlling the suction, by speed alteration of a blower motor, in a unit for suctioning away thread breakage in a textile machine. A standard speed of the blower motor without speed control is established to achieve the suction, after which the speed of the blower motor is so controlled that a set suction is reached and maintained.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: March 15, 2005
    Assignee: Zinser Textilmaschinen GmbH
    Inventors: Werner Heinz, Reinhard Grauli, Günter Neuburger, Martin Mense
  • Patent number: 6721998
    Abstract: A fiber processing machine includes a roll having a direction of rotation and a clothing for carrying thereon fiber material; a cover partially circumferentially shrouding the roll; an air passage opening provided in the cover; an air guiding element bordering the air passage opening; a support for movably holding the air guiding element for varying a distance between the roll and the air guiding element; a pressure sensor for measuring a static pressure between the cover and the roll; and an arrangement for setting a position of the air guiding element as a function of the pressure measured by the pressure sensor.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: April 20, 2004
    Assignee: Trützschler GmbH & Co. KG
    Inventor: Robert Többen
  • Patent number: 6681449
    Abstract: A vacuum device is provided for use with a textile processing machine having a rotating roller with cleaning locations. The device has a vacuum generator, a main vacuum line operatively associated with the vacuum generator, a plurality of individual vacuum lines, and a vacuum control valve. Each of the individual vacuum lines has at least one cleaning opening. Each of the cleaning openings is for positioning at one of the cleaning locations. The vacuum generator creates a first vacuum at the upstream side of the vacuum control valve when the vacuum control valve is in one operating position, and a second vacuum at the upstream side of the vacuum control valve when the vacuum control valve is in a secondary operating position. The second vacuum is stronger than the first vacuum.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: January 27, 2004
    Assignee: Trützschler GmbH & Co. KG.
    Inventor: Robert Többen
  • Patent number: 6675441
    Abstract: A carding machine includes clothed rolls for processing and carrying fiber material thereon; an arrangement for separating lightweight waste from the fiber material processed by the clothed rolls; a conduit for receiving the lightweight waste; an air stream generating arrangement for generating an air flow in the conduit for removing the lightweight waste; an adjusting device for varying a degree of carding intensity of the carding machine; and a detecting device for measuring quantities of the lightweight waste produced at a respective degree of carding intensity.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: January 13, 2004
    Assignee: Trützschler GmbH & Co. KG
    Inventor: Achim Breuer
  • Patent number: 6675443
    Abstract: A device for use with a fiber processing machine is provided. The device has a rotating cylinder, a fiber material feeding device that feeds fibers to the cylinder, an air duct that extends essentially tangential to the cylinder in a fiber-removal zone, an airflow creating device coupled to the air duct and creating an airflow in the air duct, and at least two adjustable airflow adjustment elements arranged inside the air duct in the fiber-removal zone.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: January 13, 2004
    Assignee: Trützschler GmbH & Co. KG
    Inventor: Michael Vitz
  • Patent number: 6640391
    Abstract: A pressure control system is provided for use with a carding machine having a carding cylinder with clothing. The pressure control system has a cover for positioning opposite the carding cylinder clothing, an opening in the cover for separating foreign particles from desirable fibers, and a replaceable pressure regulator mounted in the cover. The pressure regulator is for adjusting a pressure between the cover and the carding cylinder.
    Type: Grant
    Filed: August 9, 2002
    Date of Patent: November 4, 2003
    Assignee: Trützschler GmbH & Co. KG
    Inventors: Joachim Breuer, Christoph Färber
  • Patent number: 6637085
    Abstract: The present invention is directed to a process for recycling a fabric containing high performance fibers having a tenacity of at least 10 grams per dtex and a tensile modulus of at least 150 grams per dtex, to make a yarn from the fabric. In the process, and the fabric is cut into pieces where the largest dimension is no larger than 15 centimeters. From 30 to 99 weight percent staple fibers are added to the fabric pieces to make a blend and the fibers of the blend are separated and aligned into a sliver, and the sliver is formed into a twisted yarn. This yarn may be used to make a fabric or any other useful article.
    Type: Grant
    Filed: October 26, 2001
    Date of Patent: October 28, 2003
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Cheng-Hang Chi, Daniel Michael Fischer, Larry John Prickett
  • Patent number: 6516497
    Abstract: A fiber processing machine includes a clothed roll entraining fiber material thereon; a roll cover circumferentially partially surrounding the roll and defining an annular clearance therewith; a transfer opening provided in the roll cover for admitting fiber material to the roll; a waste discharge opening provided in the roll cover for removing waste from the clearance; a fiber removal opening provided in the roll cover downstream of the waste discharge opening as viewed in the direction of roll rotation; an arrangement for generating an air stream for doffing fiber material from the roll and for discharging doffed fiber material through the fiber removal opening; an arrangement for varying a strength of the air stream at the fiber removal opening; and an arrangement for varying the extent of waste removal through the waste discharge opening.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: February 11, 2003
    Assignee: Trützschler GmbH & Co., KG
    Inventors: Christoph Färber, Robert Többen
  • Publication number: 20030005551
    Abstract: In order to detect and remove interfering particles, particularly trash particles, husk naps, seed remnants and the like, from textile fiber goods, a device on a carding machine, a cleaner or the like is provided across the width of the carding machine, cleaner or the like with at least one detection device, for example, a camera with an electronic evaluation device for the detection, and a downstream-connected separating device for removing the particles. A plurality of guide elements are provided across the width, which can selectively deflect the fiber goods regions containing the interfering particles to improve the effect of the separating device in a simple manner.
    Type: Application
    Filed: July 5, 2002
    Publication date: January 9, 2003
    Inventors: Michael Schurenkramer, Thomas Steinert
  • Patent number: 6477741
    Abstract: A fiber processing machine includes a clothed roll having a surface for entraining fiber material thereon; a housing at least partially surrounding the clothed roll and conforming to the roll surface; a separating opening provided in the housing and extending along and adjacent a circumferential portion of the roll for receiving waste material thrown from the roll; a waste conduit leading from the separating opening for carrying waste material away from the roll; a camera adjoining the conduit for capturing pictures of the waste material flowing therein; and an electronic image processing device connected to the camera.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: November 12, 2002
    Assignee: Trützschler GmbH & Co. KG
    Inventor: Fritz Hösel
  • Publication number: 20020152584
    Abstract: A carding machine includes clothed rolls for processing and carrying fiber material thereon; an arrangement for separating lightweight waste from the fiber material processed by the clothed rolls; a conduit for receiving the lightweight waste; an air stream generating arrangement for generating an air flow in the conduit for removing the lightweight waste; an adjusting device for varying a degree of carding intensity of the carding machine; and a detecting device for measuring quantities of the lightweight waste produced at a respective degree of carding intensity.
    Type: Application
    Filed: May 30, 2002
    Publication date: October 24, 2002
    Inventor: Achim Breuer
  • Publication number: 20020078532
    Abstract: A fiber processing machine includes a clothed roll having a surface for entraining fiber material thereon; a housing at least partially surrounding the clothed roll and conforming to the roll surface; a separating opening provided in the housing and extending along and adjacent a circumferential portion of the roll for receiving waste material thrown from the roll; a waste conduit leading from the separating opening for carrying waste material away from the roll; a camera adjoining the conduit for capturing pictures of the waste material flowing therein; and an electronic image processing device connected to the camera.
    Type: Application
    Filed: December 21, 2001
    Publication date: June 27, 2002
    Inventor: Fritz Hosel
  • Patent number: 6378179
    Abstract: A system is provided for structurally reconstituting fibers from recycled waste fabric material, including cotton denim waste, wherein the reconstituted fibers are incorporated into a hydroentangled or needle punched product without binders or additives. A tearing line includes the application of steam and enzymes at a rate sufficient to remove surface additives from the fibers. The process completely opens the fibers and eliminates fraying, twisting and nonconformities. A fiber finishing process provides fibers which are substantially uniform with respect to a desired characteristic such as length, weight, type, or a desired blend thereof. The finishing process also provides a fiber web characterized by a uniform directional orientation of fibers, making the fibers more amenable to hydroentanglement. The resulting nonwoven product is characterized by high strength, fiber integrity and high uniformity and can be cross lapped to thereby provide greatly increased strength and absorbency.
    Type: Grant
    Filed: January 5, 2001
    Date of Patent: April 30, 2002
    Inventor: Gary F. Hirsch
  • Patent number: 6353972
    Abstract: A carding machine includes a main carding cylinder and a traveling flats assembly including flat bars circulating in a path and cooperating with the main carding cylinder. The carding machine further includes an apparatus for cleaning the flat bars. The apparatus includes a stationary track extending adjacent and transversely to the travel path of the flat bars; a carriage mounted on the track for back-and-forth travel thereon between opposite track ends; a blow nozzle mounted on the carriage and oriented at an oblique angle to the flat bar clothing of a flat bar situated in an effective range of the blow nozzle; and an arrangement for supplying pressurized air to the blow nozzle for causing it to eject an air jet for impinging on the flat bar clothing and for propelling the carriage along the track.
    Type: Grant
    Filed: April 30, 2001
    Date of Patent: March 12, 2002
    Assignee: Trützschler GmbH & Co. KG
    Inventor: Erwin Berner
  • Patent number: 6314620
    Abstract: A carding machine includes flat bars traveling in an endless path. First and second end rolls periodically reverse the travel direction of each flat bar. First and second drive shafts carry and rotate the respective first and second end rolls. An apparatus for cleaning the flat bars includes a throughgoing, eccentric aperture provided in a radial wall of the first end roll. At any time at least two mutually adjoining flat bars, situated on the first end roll, are aligned at least partially with the aperture. A suction inlet adjoins the radial wall of the first end roll for being periodically brought into alignment with the aperture as the first end roll rotates. A suction chamber is formed by a space bounded by the adjoining flat bars and a surface of the first drive shaft.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: November 13, 2001
    Assignee: Trützschler GmbH & Co. KG
    Inventors: Armin Leder, Gerd Pferdmenges
  • Patent number: 6308506
    Abstract: Denim fabric and articles of clothing having a “washed” or heather look/effect are produced in a manner that retains color intensity and substantially avoids the waste of chemicals and/or water inherent in conventional washing processes. A first coarse feeder yarn of cotton and/or other natural fiber by ring or open end spinning, and then is continuously dyed (such as by indigo rope dyeing, slasher dyeing, or sheet dyeing). The dyed yarn is dried and then cut up into lengths of about four inches long or less (and opened if necessary) into individual fibers. The fibers are blended with other fibers (e.g. about 10-90% greige fibers) to produce a blended composite. The blended composite is then carded, spun into yarn, and woven into denim fabric having a washed look, or a heather effect, which then can be made into any suitable article. A second coarse yarn made similar to the first coarse yarn may be added to the blending station.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: October 30, 2001
    Assignee: Burlington Industries, Inc.
    Inventors: Julius R. Schnegg, Charles F. Bino, James E. MacFarland, Ben M. Croker, Edward W. Teague
  • Publication number: 20010020318
    Abstract: A carding machine includes flat bars traveling in an endless path. First and second end rolls periodically reverse the travel direction of each flat bar. First and second drive shafts carry and rotate the respective first and second end rolls. An apparatus for cleaning the flat bars includes a throughgoing, eccentric aperture provided in a radial wall of the first end roll. At any time at least two mutually adjoining flat bars, situated on the first end roll, are aligned at least partially with the aperture. A suction inlet adjoins the radial wall of the first end roll for being periodically brought into alignment with the aperture as the first end roll rotates. A suction chamber is formed by a space bounded by the adjoining flat bars and a surface of the first drive shaft.
    Type: Application
    Filed: April 12, 2001
    Publication date: September 13, 2001
    Inventors: Armin Leder, Gerd Pferdmenges
  • Patent number: 6185788
    Abstract: Method and device for discharge and cleaning of the web produced by a carder, by the effect of suction applied to the web, in its passage from the detachment cylinder to the web-presser cylinders, preferably combined with drawing of the web in this section, by the effect of actuation of the web-presser cylinders, at a linear speed which is higher than that of the detachment cylinder.
    Type: Grant
    Filed: January 6, 2000
    Date of Patent: February 13, 2001
    Assignee: Marzoli S.p.A.
    Inventors: Silvano Patelli, Giovanni Battista Pasini
  • Patent number: 6065190
    Abstract: A carding machine has a cylinder (3), stationary, self-cleaning flats (2) fixed at a chain (45) and guided and adjusted by a flexible bend (48). Additional active trash, dust and short fibre extraction units (1) are placed in the main carding zone. The units (1) are constructed as separate units, removable and placeable, instead of stationary flats (2), between adjacent flats (2). The units (1) have the same principal width gauge as the flats (2) or a multiple of it. The units (1) are fixed and held the same way as the flats (2) by the chain (45) and the flexible bend (48). The machine achieves an excellent carding quality and is readily adjustable to different needs.
    Type: Grant
    Filed: May 17, 1999
    Date of Patent: May 23, 2000
    Assignee: Gerhard Mandl
    Inventors: Gerhard Mandl, Hans-Peter Meile
  • Patent number: 6061876
    Abstract: A textile fiber recycling machine for reprocessing hard thread waste, woven and non-woven fabrics, carpets, rugs, and the like. Material to be recycled is fed in pieces, or in roll form, into the machine. The machine includes a plurality of wire wound rolls positioned adjacent to one another and operating at successively higher rotational speeds from the inlet side to the outlet side of the machine. Closely spaced adjacent the rollers are carding segments. The rollers downstream of the entry roller include pairs of carding segments, with the leading carding segment being wire clothed, and the trailing carding segment being covered with a granular covering, such as sandpaper. The machine outputs open, usable fibers which can be used in subsequent conventional textile processes. A method of attaching sandpaper to a carding segment is also disclosed.
    Type: Grant
    Filed: June 11, 1998
    Date of Patent: May 16, 2000
    Assignee: John D. Hollingsworth on Wheels, Inc.
    Inventor: Robert G. Rowe
  • Patent number: 6052871
    Abstract: Device for cleaning the coverings of the mobile flats in a flat carder, consisting of a rotary brush which is parallel to the to the cards, provided with mobile cleaning equipment, comprising a toothed rake which moves transversely to the brush, and a fixed suction nozzle for the material captured by the rake.
    Type: Grant
    Filed: February 12, 1999
    Date of Patent: April 25, 2000
    Assignee: Marzoli S.p.A.
    Inventors: Silvano Patelli, Giovanni Battista Pasini
  • Patent number: 5926918
    Abstract: A driven opening roll (A) covered with card clothing receives a web (W) over a feed plate (B) which carries a pair of serially arranged feed rolls (C) and (D) for separating fibrous material from the web and removing the fibrous material in a passageway (E) providing air flow progressively increasing in velocity.
    Type: Grant
    Filed: May 22, 1998
    Date of Patent: July 27, 1999
    Inventors: William Seaborn Snell, Robert K. Vance
  • Patent number: 5926919
    Abstract: A carding machine for treating a fibrous feedstock and having an adjustable cleaning device arranged at any position on the machine where removal of waste from the feedstock is required while undergoing treatment, and a machine management device for monitoring the waste removal by the cleaning device and for providing a compensatory feedback adjustment of the cleaning device when the monitored waste deviates from a desired state, in which the monitoring of the waste removed can comprise a weighing device, an optical device, or a filter device which acts on a stream of air-borne waste.
    Type: Grant
    Filed: July 7, 1997
    Date of Patent: July 27, 1999
    Assignee: Carding Specialist Limited
    Inventor: John Varga
  • Patent number: 5819373
    Abstract: An apparatus for detecting a foreign substance in a pneumatically advancing fiber tuft stream and for separating the foreign substance therefrom includes a conduit; an optical sensor arrangement situated at a first location of the conduit for detecting a foreign substance in flight and for emitting signals representing the foreign substance; a separating arrangement situated at a second location of the conduit downstream of the first location as viewed in the conveying direction; an evaluating device for processing the signals; and a control device connected to the optical sensor arrangement, the separating arrangement and the evaluating device for operating the separating arrangement.
    Type: Grant
    Filed: May 6, 1996
    Date of Patent: October 13, 1998
    Assignee: Trutzschler GmbH & Co. KG
    Inventors: Stefan Schlichter, Michael Cieslinski
  • Patent number: 5778492
    Abstract: An apparatus for refeeding scrap fibers into a gaseous stream of virgin fibers and mixing the scrap fibers with the virgin fibers to form a fibrous mat includes a fiber opener for opening up and substantially eliminating scrap fiber clumps and nodules from a supply of scrap fibers by releasing scrap fibers from the clumps and nodules. The scrap fibers are conveyed by a laminar airstream from the fiber opener to a virgin fiber containing gaseous stream where the scrap fibers are mixed with the virgin fibers and the mixture of fibers is collected to form a fibrous mat. The laminar airstream for conveying the scrap fibers is preferably formed by passing the airstream through a venturi eductor to reduce turbulence and impart a more laminar flow to the airstream to reduce scrap fiber entanglement in the conveying airstream.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: July 14, 1998
    Assignee: Johns Manville International, Inc.
    Inventors: Leo Kurtis Thiessen, James Sheldon Graham
  • Patent number: 5537717
    Abstract: A carding engine guard arrangement includes carding engine (10) having a longitudinal axis, and respective guards (11) arranged along each side of the carding engine (10), in which at least one of the guards includes a support structure (25) arranged along one side of the carding engine (10), and a door arrangement (12) pivotally mounted on the support structure (25) to pivot about a substantially horizontal hinge axis (13, 17, 20) at or near to the upper edge of the door arrangement between a closed position guarding the side of the carding engine and a raised position allowing full access to the carding engine throughout its length, when the latter is inoperative. In a preferred arrangement, the door arrangement includes upper and lower door panels (14 and 15) in which lower panel (15) is first hinged upwardly about its upper edge (16), and thereafter the overlapping door panels (14 and 15) are hinged together upwardly as a unit about the upper hinge axis (13, 17, 20) to the raised access position.
    Type: Grant
    Filed: February 14, 1994
    Date of Patent: July 23, 1996
    Assignee: Carding Specialists (Canada) Limited
    Inventors: Peter Carey, Michael Carstairs, John Varga
  • Patent number: 5481864
    Abstract: A method for producing high quality fabrics using recycled fabric scraps is disclosed. By use of pre-gin contacting of the virgin carrier fibers as well as moistening the fiber scraps that are recycled, fiber length and fiber uniformity percentages are maintained higher then typically achieved by the prior art. The process has many advantages such as: the need for redyeing the resulting material is minimized and shrinkage is substantially reduced.
    Type: Grant
    Filed: July 11, 1994
    Date of Patent: January 9, 1996
    Inventor: Herbert J. Wright
  • Patent number: 5446945
    Abstract: A dehairing system with rotating cylinders bearing tines is provided to dehair fibers by forces, including centrifugal force. The dehairing system may include multiple dehairing units forming a dehairing processing line such that fibers for dehairing may be transferred upstream and downstream for extended dehairing. Each dehairing unit includes cylinders rotating at different and varying rotational speeds for transferring fibers between the cylinders, as well as between the units. A motor unit may be provided for rotating various cylinders such that they may impart rotation to other selected cylinders for accomplishing dehairing. Having different lengths and extending at different angles, the tines provided on the cylinders facilitate a brushing and/or flicking action for expelling contaminants.
    Type: Grant
    Filed: April 5, 1994
    Date of Patent: September 5, 1995
    Inventor: Steven C. Hachenberger
  • Patent number: 5442835
    Abstract: A card screen and a lickerin screen are provided for a forty inch carding machine having the usual side ribs and end blanks. The grid bars in both the card screen and the lickerin screen are of triangular configuration in cross-section and are structured to provide increased air flow for the removal of trash. One side of each grid bar extends downwardly in use at an angle of about 50.degree. to the radii of the main cylinder, or lickerin roll, another side extends radially from the main cylinder, and the third side extends between the first two sides in closely spaced substantially parallel relation to the main screen. There is no center rib and the grid bars extend the entire distance between the side ribs.
    Type: Grant
    Filed: June 15, 1994
    Date of Patent: August 22, 1995
    Assignee: Jenkins Metal Corporation
    Inventors: Fletcher Walker, Thomas A. Dixon
  • Patent number: 5333357
    Abstract: An improved carding process utilizing a brush attached to a cylinder carding machine for inhibiting the buildup of napped fibers. Mounted just downstream of the transfer region where carding takes place, the brush is stationary with respect to the revolving cylinders. The brush is disposed across the face of the carding drum with the nylon bristles of the brush engaged in the card-cloth wires of the drum. The bristles continuously brush, straighten and force napped fibers down into the wires of the carding cylinder, which results in a thicker, heavier web of carded fibers and virtually eliminates buildup of fluffy fibers on the carding drum as well as the input drum.
    Type: Grant
    Filed: June 4, 1993
    Date of Patent: August 2, 1994
    Inventor: Richard N. Duncan
  • Patent number: 5331801
    Abstract: The subject invention provides a new method for manufacturing yarns using recycled cotton waste and a new type of recycled cotton yarn. Various types of cotton waste materials such as manufacturing by-products and post-consumer material are used in conjunction with virgin yarns to produce recycled yarns of sufficient quality to be used for garment manufacture.
    Type: Grant
    Filed: January 24, 1992
    Date of Patent: July 26, 1994
    Assignee: Eco Fibre Canada Inc.
    Inventor: David S. Heifetz
  • Patent number: 5313688
    Abstract: A fiber processing machine includes two oppositely rotated, tangentially cooperating first and second clothed rolls, wherein the first roll is an upstream roll and the second roll is a downstream roll as viewed in a travelling direction of fiber material being entrained by the rolls on fiber-advancing portions thereof. The rolls have a generally horizontal axis of rotation and together define opposite first and second converging gaps. A first carrier is disposed in the first converging gap and partially extends over a circumferential portion of the first and second rolls. A mote knife is mounted on the first carrier and bounds a waste discharge opening situated circumferentially along one of the rolls. The first carrier has a carrier part partially covering the fiber-advancing portion of the first roll; and an additional curved carrier part extends along a circumference of the second roll. The additional curved carrier part defines an air intake gap with the second roll.
    Type: Grant
    Filed: September 17, 1991
    Date of Patent: May 24, 1994
    Assignee: Trutzschler GmbH & Co. KG
    Inventors: Ferdinand Leifeld, Konrad Temburg
  • Patent number: 5259092
    Abstract: Method and apparatus for the intermittent cleaning of carding flats by the use of pressurized air. A carriage having a plurality of nozzles is oscillated intermittently back and forth on a track adjacent to flats revolving about a carding cylinder of a carding machine. Pressurized air delivered from the nozzles on the flats blow trash and debris from the clothing of the flats downwardly into a vacuum plenum for disposal. A proximity sensor is provided for sensing a flat to initiate the cleaning cycle, wherein the carriage and nozzles are activated for cleaning a particular carding flat. After the cleaning cycle, delivery of pressurized air to the nozzles is ceased and is again activated upon the next predetermined cleaning of a carding flat.
    Type: Grant
    Filed: October 13, 1992
    Date of Patent: November 9, 1993
    Assignee: John D. Hollingsworth on Wheels, Inc.
    Inventors: Alphonsus J. Lambe, Gary F. Keener
  • Patent number: 5255415
    Abstract: A fiber processing machine includes a clothed roll arrangement for entraining fiber along a circular path; a housing surrounding the roll arrangement; at least two waste discharge openings; a separate mote knife bounding each waste discharge opening; a suction hood adjoining each waste discharge opening for receiving waste passing through the respective waste discharge opening; a separate suction conduit coupled to the respective suction hoods for receiving the waste therefrom; and a common suction duct coupled to each suction conduit for receiving the waste therefrom. The suction conduits and the common suction duct is a one-piece construction.
    Type: Grant
    Filed: September 17, 1991
    Date of Patent: October 26, 1993
    Assignee: Trutzschler GmbH & Co. KG
    Inventors: Ferdinand Leifeld, Konrad Temburg
  • Patent number: 5247721
    Abstract: In order to better accommodate the cleaning functions of a cleaning machine or those of a licker-in roll of a card to the different and increased requirements placed upon the cleaning action, a grid is provided for a cleaning machine. This grid is displaceable in at least one direction and grid bar modules or grid modules are provided in a predetermined sequence at the grid such that there can be appropriately influenced the cleaning results. The grid bar modules or grid modules are either fixedly mounted by, for instance, a screw or threaded bolt or are pivotable by means of an adjustment motor about the pivot axis of a pivotable shaft.
    Type: Grant
    Filed: October 15, 1991
    Date of Patent: September 28, 1993
    Assignee: Maschinenfabrik Rieter AG
    Inventors: Robert Demuth, Jurg Faas, Lukas Hiltbrunner
  • Patent number: 5241726
    Abstract: For improving the cleaning effect of a fibrous material in an opener (1) comprising a rotatable opener roller (2) and blades (3,4) and carding plates (5) cooperating with the peripheral surface of the roller (2), there is provided in the material drawing zone at least one separator element (13) for the air current (14) generated by the rotation of the opener roller (2). The separator element (13) penetrates with a certain angle into the air current (14) and so it allows to deviate away from the opener roller (2) a radially outermost part of the air current (14), which owing to a greater centrifugal action includes residual impurities and cotton flocks still incorporating dirt or not yet opened because they have remained clamped between the teeth of the roller clothing, whereas the radially innermost part of the air current (14), which carries cleaned fibrous material that is lighter, is conveyed towards the outlet (16) for the material. The separator element (13) may be adjustable in position.
    Type: Grant
    Filed: May 28, 1991
    Date of Patent: September 7, 1993
    Assignee: Fratelli Marzoli & C. S.p.A.
    Inventors: Luigi Pezzoli, Emilio Vezzoli
  • Patent number: 5142742
    Abstract: A main cylinder casing segment for use with a revolving flat on a card, each of the segments including opposite end portions, adapted for fastening on a frame of the card, and a longitudinal body between the end portions for covering the main cylinder. The body includes two plate-shaped parts, a first of the parts has a surface adapted to be inwardly directed toward a working area of the card, during operation of the card, and a second of the parts constituting a stiffener for the segment. Further, the first part of the second part are connected for transferring bending stresses between the parts. The segment is thus formed as a hollow body, preferably extruded.
    Type: Grant
    Filed: December 4, 1990
    Date of Patent: September 1, 1992
    Assignee: Maschinenfabrik Rieter AG
    Inventors: Daniel Erni, Paul Staheli
  • Patent number: 5127134
    Abstract: A cooling system and method for a carding machine having covering elements covering the swift of the card and a revolving flats arrangement defining the main carding zone. Heat is removed from the covering elements and/or the revolving flats arrangement by passing a heat-receiving medium, such as a liquid or gas, through ducts formed in covering element segments and/or between adjacent flats of the revolving flats arrangement.
    Type: Grant
    Filed: December 5, 1990
    Date of Patent: July 7, 1992
    Assignee: Maschinenfabrik Rieter AG
    Inventors: Robert Demuth, Daniel Erni, Peter Fritzche
  • Patent number: 5107571
    Abstract: In a carding apparatus for fibrous material, of the type in which the staple fibres are fed by a feed roller to an introduction roller of a carding machine and are subjected to preliminary opening and impurity removal, at least one carding unit is provided along the path between the introduction cylinder and the carding cylinder. The carding unit comprises a removal knife at its inlet, a guide blade for the fibres at its exit, and a carding surface extending therebetween. The carding unit is position-adjustable in directions circumferential and radial to the introduction cylinder. The knife and blade can be adjusted independently in a prevalently radial direction to the introduction cylinder. Preferably two individually adjustable carding units are provided. Between the carding unit or units and the carding cylinder there is provided a mixing and homogenizing carding cylinder.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: April 28, 1992
    Assignee: Fratelli Marzoli & C. S.p.A.
    Inventors: Pietro B. Marzoli, Aldo Urgnani
  • Patent number: 5107572
    Abstract: A discharge device for discharging the waste from a fiber cleaning machine having a collecting basin and a blowing or sucking device. The discharge device has a collecting basin which is funnel shaped with a motor driven paddle wheel in the tapered part. The waste removal is controlled on the basis of weight indicating and/or filling level indicating sensors which are assigned to the collecting basin.
    Type: Grant
    Filed: March 14, 1991
    Date of Patent: April 28, 1992
    Assignee: Maschinenfabrik Rieter AG
    Inventors: Rene Schmid, Ulf Schneider, Peter Anderegg, Martin Kyburz
  • Patent number: 5095584
    Abstract: A carding machine has a main carding cylinder; a licker-in; a doffer; and at least two cover plates extending in a circumferential direction along a peripheral portion of the carding cylinder. The cover plates are situated below the carding cylinder and are circumferentially spaced from one another to define a waste-discharge opening therebetween. A mote knife adjoins an end of one of the cover plates and bounds the waste-discharge opening. There is further provided a suction chamber situated adjacent the mote knife and the waste-discharge opening for drawing away waste passing through the waste-discharge opening from the carding cylinder.
    Type: Grant
    Filed: January 25, 1990
    Date of Patent: March 17, 1992
    Assignee: Trutzschler GmbH & Co. KG
    Inventor: Konrad Temburg
  • Patent number: 5075930
    Abstract: A card is provided with a cover assembly adapted to provide enhanced cleaning efficiency. The cover is 4 covers in one with each part being set at a prescribed distance from the carding cylinder to induce increased cleaning. Air drawn through a gap at the first cover disturbs and intermingles with the fibers and loosen dirt. The fourth cover exerts centripetal action to strip away waste from the fiber.
    Type: Grant
    Filed: December 19, 1989
    Date of Patent: December 31, 1991
    Assignee: Crosrol Limited
    Inventors: Peter Carey, Michael Carstairs
  • Patent number: 5033165
    Abstract: An apparatus for opening and cleaning textile fiber material includes a fiber feeding device for advancing the fiber material; a first clothed roller situated downstream of the fiber feeding device and being arranged for entraining the fiber material advanced by the fiber feeding device; a second clothed roller situated downstream of the first clothed roller and being arranged for entraining fiber material after entrainment thereof by the first clothed roller; a mote knife cooperating with the first and second clothed roller; a waste removal clearance bounded by each respective mote knife; and a third clothed roller situated between the first and second clothed rollers. The first, third and second clothed rollers are arranged in series, whereby the fiber material passes from the first clothed roller to the third clothed roller and from the third clothed roller to the second clothed roller.
    Type: Grant
    Filed: August 1, 1989
    Date of Patent: July 23, 1991
    Assignee: Trutzschler GmbH & Co. KG
    Inventors: Konrad Temburg, Ferdinand Leifeld, Stefan Schlichter
  • Patent number: 5031278
    Abstract: A card including a main cylinder, a revolving flat as well as a licker-in roller and a doffing roller (also called a doffer roll) also includes a suction device in combination with a separating knife in order to improve the carding result and eliminate dirt in the precarding zone between the licker-in and the revolving flat, in the after carding zone between the revolving flat and the doffer roll as well as in the precarding zone between the doffer roll and the licker-in. A preparatory element has a structured surface arranged opposite to the surface of the main cylinder, in which the teeth are arranged facing the direction of rotation of the main cylinder. This structured surface allows the carding result to be retained and subjects the fleece lying on the main cylinder to a certain vibration so that, in combination with centrifugal force and the separating knife, there is better dirt separation which can be removed through the suction device.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: July 16, 1991
    Assignee: Maschinenfabrik Rieter AG
    Inventors: Robert Demuth, Paul Staheli
  • Patent number: 5031279
    Abstract: A textile fiber processing machine has a fiber processing roller; a carrier element supported in the machine immediately radially adjacent the roller and covering a circumferential portion thereof; a plurality of fiber processing elements arranged on the carrier element and cooperating with the roller; and a securing arrangement for separately adjustably mounting each fiber processing element on the carrier element.
    Type: Grant
    Filed: January 24, 1990
    Date of Patent: July 16, 1991
    Assignee: Trutzschler GmbH & Co. KG
    Inventor: Konrad Temburg