Abstract: A method for manufacturing an absorbent article, said method comprising guiding a first sheet material along a rotating member, wherein a surface of said rotating member is provided with a pattern with at least one suction zone and at least one non-suction zone; applying an absorbent material on said first sheet material on the rotating member; locally removing the absorbent material applied on at least one attachment portion of the first sheet material located above the at least one non-suction zone, such that at least one remaining portion of the first sheet material located above the at least one suction zone is covered with absorbent material and substantially no absorbent material is present on the at least one attachment portion; applying a second sheet material on top of the absorbent material on the first sheet material.

Abstract: Pulpless absorbent cores and methods of manufacture are disclosed. A first exemplary absorbent core may comprise a carrier sheet having a first edge region, a central region, and a second edge region and particulate material disposed on the carrier sheet through the first edge region, the central region, and the second edge region. The absorbent core may additionally have an absorbent core width and the central region may have a central region width, and the central width may comprise between 33% and 75% of the absorbent core width. Further, the central region may comprise an average basis weight of particulate material that is at least 110% of an average basis weight of particulate material within at least one of the left edge region and the right edge region.

Abstract: A unit for making absorbent pads for nappies including a forming drum by which the absorbent pad is formed and in turn including on its peripheral surface one or more suction recesses; at least one hood for feeding the absorbent material and peripherally facing at least part of the peripheral surface of the drum; and a duct which leads to the hood and which can intermittently feed predetermined charges of a superabsorbent material; the feeding duct is configured in such a way that the flow of superabsorbent material fed into the hood expands until reaching an extent corresponding to the longitudinal extension of the at least one discrete layer of the absorbent pad.

Abstract: A system and method for controlling and improving the consistency of yarn texture in a yarn system. The system and method are configured to monitor, improve and/or control the operating parameters of the yarn system. A plurality of sensors sense the operating conditions and send the sensed conditions to a processor. The processor and/or a user monitoring the system can make adjustments to the operating parameters in a parameter is outside of a predetermined tolerance.

Abstract: A catamenial device. The device comprises a topsheet having a body facing surface, a backsheet joined to said topsheet, and an absorbent core disposed between the topsheet and the backsheet, wherein the absorbent core comprises three zones differing in stiffness, at least one of the zones comprising laterally-oriented portions where material from the core has been removed, the portions defining slots.

Abstract: A device for producing an absorbent body includes a rotating fiber stacking drum that includes an adsorbent molding section configured to mold fluff pulp into an absorbent body having a desired shape. The rotating fiber stacking drum further includes a cylinder having an outer circumference on which the adsorbent molding section is formed, and paired side walls that close ends of the cylinder, respectively. The device for producing an absorbent body further includes a sucking means, which is configured to generate an air flow from the outer circumference side of the adsorbent molding section toward the inside of the cylinder by sucking air in the rotating fiber stacking drum. The sucking means is connected to each of two side walls of the rotating fiber stacking drum.

Abstract: The present invention aims to provide a liquid-pervious sheet suitable to be used as a liquid-pervious topsheet of a bodily fluid-absorbent wearing article. One surface 58 of both surfaces 57, 58 of a liquid-pervious sheet 11 is formed with crests 61 and troughs 62 extending in parallel to one another in a longitudinal direction A and alternate in a transverse direction B. The one surface 58 is additionally formed at least in the respective crests 61 with a series of compressed debosses 70. In the respective compressed debosses 70, thermoplastic synthetic fibers forming the liquid-pervious sheet 11 more densely gather together than in zones surrounding the respective compressed debosses 70 and thereby maintain initial fiber formation of the individual thermoplastic synthetic fibers.

Abstract: A rotary drum for a fiber-stacking device includes a drum body, pattern plates each having a single fiber-stacking depression, and holding mechanisms each detachably holding a corresponding pattern plate on the outer circumferential surface of the drum body. Each holding mechanism has a fixed hook and a moveable hook. The fixed hook is immovably attached to one side of the drum body and forms a first groove with the drum body. The movable hook is attached to the other side of the drum body to be moveable between a holding position and a release position, forms a second groove with the drum body at the holding position, and opens the second groove at the release position. When the movable hook is at the holding position, the two side parts of the pattern plate are accommodated inside the first and second grooves.

Abstract: The present invention refers to a process of making a fibrous structure, wherein roughly graded material is provided to rotating, apertured drums. The drums have at least one needle roll in their inside. The roughly graded material is agitated inside the drums, whereby fibers or small fiber clusters are separated from each other. These fibers and small fiber clusters are flung through the apertures to the outside of the drum, where they are directed onto a foraminous carrier to form a fibrous structure. The fibrous structures are especially useful in absorbent articles.

Abstract: Air guidance between a cellulose opener and a diaper machine is characterized in that the air used for removal and conveying to the diaper machine is guided back to the opener and is again used for fiber conveying. Specifically, air guidance achieved by designing the fiber opener in such manner that the exhaust air from the diaper machine which has conveyed the fibers to the diaper machine is guided back to the fiber opener and serves to remove the fibers from the opener roller.

Abstract: A binder is applied to fibers to bind particles to the fibers. The fibers have hydrogen bonding functional groups. The particles have functional groups capable of forming a hydrogen bond or a coordinate covalent bond. The binder comprises binder molecules, the binder molecules having at least one functional group that is capable of forming a hydrogen bond or a coordinate covalent bond with the particles, and at least one functional group that is capable of forming a hydrogen bond with the fibers. A substantial portion of the particles that are adhered to the fibers are adhered in particulate form by hydrogen bonds or coordinate covalent bonds to the binder, and the binder is in turn adhered to the fibers by hydrogen bonds. Fibers containing particles bound by this method are easily densified.

Abstract: A method of producing easily densified high bulk fibers that have adhered particulates. The high bulk fibers have hydrogen bonding or coordinate covalent bonding functionalities, and a binder is applied to the fibers to bind the particles to the fibers. The binder has a functional group that forms a hydrogen bond or a coordinate covalent bond with the particles, and a functional group that forms a hydrogen bond with the fibers. A substantial portion of the particles that are adhered to the fibers are adhered in particulate form by hydrogen bonds or coordinate covalent bonds to the binder, and the binder is in turn adhered to the fibers by hydrogen bonds. Fibers containing particles bound by this method are easily densified.

Abstract: An apparatus for making a sheet formed fiber product includes at least one fiber distributor (1) having a substantially planar bottom (7) in the form of a wire net, with openings approximately formed as parallelograms; an endless forming wire (2) having an upper and an lower run, the upper run being situated a short distance from the underside of the bottom (7) of the fiber distributor (1), and at least one suction box (3) situated in such a way in relation to the upper run (2) of the forming wire that fibers passing through the bottom (7) of the fiber distributor are disposed onto the upper side (2) of the forming wire in the form of a coherent fiber layer.

Abstract: The invention relates to an apparatus for the production of formed parts for use as pads in seats, for instance. The object is to provide a new apparatus with a different operating principle by means of which formed parts in which the density of the padding is uniform can be produced. The apparatus according to the invention comprises devices known per se for opening padding raw material into a desired looseness and for transporting it into a weighing device and for transferring the weighed batch of padding material into a filling chamber by means of a suction created by a vacuum pressure acting on the filling chamber.

Abstract: Absorbent flakes or particles are transported from a source to a pad form device by an air flow passing the flakes or particles through a conduit between the source and the pad forming device. In order to supply a homogenous flake flow to the pad forming device, baffle devices or at least one baffle device is arranged in the conduit. The baffle device or baffle devices are equipped with baffling rods arranged in a certain position within the baffling device housing so that the flake air mixture must flow through the spaces between neighboring baffling rods to assure a dissolution of any flake accumulations or clumps. Preferably, a cross-section flow area reducer is arranged upstream of each baffling device to increase the flow speed or velocity of the flow entering the respective baffling device.

Abstract: A method and an apparatus is used for forming airlaid articles such as diapers, sanitary napkins and the like. The apparatus includes an anvil drum with die cavities formed therein. The die cavities have foraminous bottom walls for drawing a stream of air-entrained fibrous fluff therethrough. A first material layer is laid on the anvil drum for covering some of the die cavities and is then deformed into the cavities. After a belt with opening corresponding to the die cavities has been laid on the first layer for protecting the sealing areas from fluff, an air stream with fibrous fluff is drawn through the first layer and through the foraminous bottom walls, thus pulling the first layer into the die cavities and causing the fluff to be deposited in the cavities. A second material layer is placed on the deposited fluff and glued or crimped to the first layer. A die-cutting roller then cuts the airlaid articles into the desired shape before the articles are removed from the anvil drum.

Abstract: To produce an absorption body, a mold having an air-permeable bottom is filled progressively with airborne fibers of absorbent material and subpressure is applied through the air-permeable mold bottom. This subpressure is varied progressively and directly as the thickness of the absorption body progressively increases as the mold is progressively filled with fibers. Thus, the amount of air drawn through the absorption body by the subpressure remains substantially constant despite progressive increase in the thickness of the body. The result is an absorption body having substantially constant density throughout its thickness.

Abstract: A method and apparatus for facilitating product changeover in the manufacture of fluff pads for disposable diapers which employs a side shifting drum equipped with removable pad forms.

Abstract: Airlaid fibrous webs having a primary layer having discrete particles of absorbent gelling material dispersed through at least a portion of the web airlaid over a dusting layer of essentially hydrophilic fiber material. The dusting layer acts to block the passage of particles injected in the stream of fibers forming the primary layer so as to minimize equipment plugging problems and the loss of particles or fibers through the foraminous forming element and to provide a more efficient absorbent core.

Abstract: Packaging pads comprise top and bottom sheets laminated together along peripheral surface portions with a pocket of comminuted filler material centrally disposed between the sheets. Apparatus for manufacturing the pads continuously feeds an endless bottom sheet along a predetermined travel path, and liquid adhesive is applied to the upper surface of the sheet as it so travels. A stream of filler material is divided into spaced apart individual pocket amounts and these filler amounts are joined to the adhesive coated surface of the bottom sheet. A top sheet coated with liquid adhesive on the underside thereof is laminated onto the bottom sheet and the pocket amounts of filler material. The thus formed continuous laminate is transversely cut midway between adjacent pockets of filler material to thereby form individual packaging pads.

Abstract: An apparatus for defiberizing a web of compressed material into fluff and then forming the fluff into pads, and a method of use of the apparatus. The apparatus includes a hammermill or other machine for performing the actual defiberizing. The fluff is then drawn by vacuum which is contained within a shroud, into insert molds which form fluff pads in any shape and contour desired. The insert molds are assembled into a drum which turns continuously such that the vacuum is applied to only certain of the molds. As each mold leaves the shroud, any excess fluff which may overfill the mold is removed and recycled. The pad is then removed from the mold and passed downstream for further processing. The apparatus includes an arrangement for vacuuming out any remaining bits of fiber after the pad is removed. Also included is an apparatus for culling the pads at the discretion of the operator for start-up and shut-down as well as other purposes.

Abstract: Apparatus and process for forming a laid fibrous article includes a foraminous forming surface for depositing thereon of fibers under the influence of a pressure differential imposed on the surface, wherein the improvement comprises the provision of a concavely contoured portion of the forming surface to yield a non-stepwise gradation in basis weight of the laid fibrous article. The concavely contoured surface portion is bounded by walls defining angles of from about 45.degree. to 68.degree., whereby the laid fibrous article is readily removable from the forming surface, which may comprise the cylindrical surface of a rotating drum.

Abstract: There is provided an apparatus for the manufacture of absorption pads for sorbing body fluid which is composed of two substantially identical so-called flake applicators each including a vacuum cylinder having shaped recesses which are so-called flake wheels. A first component layer of the absorption pad is produced on the first flake wheel and a second component layer is produced on the second flake wheel. The component layers produced on the first flake wheel are applied to the component layers produced on the second flake wheel by means of a transfer roll. A second transfer roll lifts the finished absorption pad from the second flake wheel and delivers the absorption pad by means of a vacuum belt to a machine for further processing.

Abstract: An apparatus for making airlaid articles such as discrete absorbent cores for catamenial napkins and disposable diapers and the like. Apparatus embodying the invention preferably comprises a laydown drum having a plurality of formation cavities having foraminous bottom walls, which cavities are circumferentially spaced around the perimeter of the drum. The apparatus also preferably includes means for directing a high velocity stream of air-entrained matter such as, for example, fibers or particulate matter, substantially radially towards a relatively short circumferential span of the perimeter of the drum; and a hood having sufficient circumferential span of the drum to enable excess entrainment air to be drawn by vacuum through the foraminous bottom walls of substantially empty cavities, and to enable recirculation of the excess scarfed fibers.

Abstract: A method and apparatus for forming a fiber preform for use in molding fiber-reinforced, plastic articles is disclosed. The apparatus includes a perforated form which is rotated about its longitudinal axis while a vacuum is applied internally. Cutters deposit short lengths of fibers on the rotating form by traversing the form from one end to another, and a binder resin is sprayed onto the fibers as they are deposited. The form is cylindrical and at least a major portion of its sidewall is initially covered with a flexible bellows. As the cutters traverse the form, the bellows is collapsed ahead of the cutters to incrementally expose the perforations. An oven is provided to cure the resin while the preform remains on the form.

Abstract: An absorbent article includes an air-laid fibrous web having a medial portion of a greater basis weight than flanking end and side portions. The fibers forming one surface of the web are adhesively bonded together to provide an abrasion resistant, nonpilling, facing layer, and also to aid in maintaining the structural integrity of the web. The fibers forming the other surface of the web are either adhesively bonded together, or a separate backing sheet, preferably in the form of a water-proof plastic sheet, is adhered directly to the other surface of the web to form a stabilized backing layer. The above contructions are adapted for use as disposable diapers.Apparatus of this invention includes a vacuum box having an open end underlying a discrete section of a foraminous forming surface so that regions of the forming surface extend beyond the open end of the vacuum box.

Abstract: Apparatus and method for the dry forming of fibrous pads employ a pad forming member closing the lower end of a pad forming area. The pad forming member preferably is in the form of a condenser roll having three-dimensional pockets, or cavities about the periphery thereof. Each cavity includes an opening into it, and the cavities are brought into communication with the pad forming area as the condenser roll is continuously driven during operation of the apparatus. Each cavity is defined by foraminous bottom and side surfaces, the surface area of which is greater than the surface area of the opening into it. An air suspension of fibers is formed in the pad forming area, and a vacuum is applied through the foraminous surfaces of each cavity when it is disposed in the pad forming area to pull the air of the suspension through the foraminous surfaces, and deposit the fibers carried in the air suspension onto the foraminous surfaces in the form of a fibrous layer.

Abstract: A method for forming discrete fibrous pads including the steps of entraining fibers in air to form an air-suspension of fibers and directing the suspension selectively to different predetermined regions of a pad-formation assembly to form discrete fibrous pads on the assembly.