Zigzag Patents (Class 19/163)
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Patent number: 11248322Abstract: Methods and systems are provided for a process to generate a nonwoven textile. In one example, the nonwoven textile may have layered, zonal properties resulting from entangling of two or more types of staple fibers through a merging region between the layers of staple fibers while maintaining distinct zones, each zone comprising a type of staple fiber. Furthermore, the process may include embedding a filament layer into the nonwoven textile via a continuous assembly line.Type: GrantFiled: April 22, 2019Date of Patent: February 15, 2022Assignee: NIKE, Inc.Inventors: Balwant S. Atwal, Daniel Morgan, Will Stark, Patrick Williams
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Patent number: 10337126Abstract: A nonwoven laying apparatus (3) and a nonwoven laying method are based on a laying device (7) that folds a delivered fiber web (4) and forms a multilayer nonwoven fabric (14) on the discharge path (15) of a discharging conveyor (13) that runs transversely or at an angle to the feeding direction (26). The travel profile of the discharge path (15) is set in such a way as to vary in the discharge direction in the vertically projected zone below the web outlet (12) of the laying device.Type: GrantFiled: November 5, 2014Date of Patent: July 2, 2019Assignee: AUTEFA SOLUTIONS GERMANY GMBHInventor: Andreas Meier
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Patent number: 10145032Abstract: The cross lapper for forming a nonwoven fabric from a fiber web includes in its infeed area a smooth cover belt or an array of linear elements spaced a certain distance apart and arranged parallel to each other to cover the fiber web being carried along on the upper run of a first web conveyor belt. The first end section of the cover belt or of the array of linear elements is connected to the upper carriage of the cross lapper. During operation of the cross lapper the fiber web moves along the bottom surface of a cover section of the cover belt or of the array of linear elements. The cross lapper comprises a compensating mechanism to compensate for the changes in the length of the cover section which occur as the upper carriage moves transversely back and forth.Type: GrantFiled: October 20, 2015Date of Patent: December 4, 2018Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann Philipp Dilo
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Patent number: 9914259Abstract: A disclosed method for producing an elongated filler-containing fluororesin sheet includes: a step (I) of forming a strip member from a strip sheet containing a fluororesin, a filler, and a forming aid; and a step (II) of forming an elongated sheet strip by rolling the strip member in a longitudinal direction of the strip member. In the step (I), the strip member is formed by bending the strip sheet in such a manner that quadrilaterals formed on a surface of the strip member, each defined by two strip member side edges extending in the longitudinal direction of the strip member and two strip sheet side edges of the strip sheet that crosses a region between the two strip member side edges are parallelograms each having an acute angle ? as an interior angle and that the parallelograms are arranged in the longitudinal direction of the strip member.Type: GrantFiled: September 11, 2014Date of Patent: March 13, 2018Assignee: NITTO DENKO CORPORATIONInventors: Daisuke Kitagawa, Kenichi Tagawa, Kimiaki Tauchi, Yoshinari Takayama
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Patent number: 9751696Abstract: The device for the guided transport of a card web comprises a card web transport having an endless outside surface for conveying the card web in a conveying direction, and a guide element, which is arranged opposite a section of the outside surface of the card web transport and facing the outside surface of the card web transport, has a surface profile which comprises a plurality of elevations and depressions alternating in a direction transverse to the conveying direction. The elevations and depressions extend in the conveying direction of the card web. The elevations form guide surfaces for the guidance of the card web and the depressions form vent grooves for conducting away the entrained air carried along by the card web. The guide element is concavely curved in the conveying direction, and the elevations point radially inward.Type: GrantFiled: November 7, 2016Date of Patent: September 5, 2017Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann Philipp Dilo
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Patent number: 9725830Abstract: The device for conveying a fiber web comprises a transport device, which serves as a support for the fiber web, and which is driven by a drive in a transport direction at a speed of at least 50 m/min. The transport device has a rough surface and carries along the fiber web resting on the transport device by force of friction. An array of linear elements arranged above the transport device serves to cover the fiber web resting on the transport device. The linear elements have a smooth surface, and the fiber web is carried along the bottom surface of the linear elements. The linear elements are arranged next to each other but spaced apart in a direction transverse to the transport direction.Type: GrantFiled: September 22, 2016Date of Patent: August 8, 2017Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann Philipp Dilo
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Publication number: 20130198998Abstract: A laying method and a laying device (2) are provided for laying a fibrous web (5, 37) with a prevailing fibre orientation (6). The laying device (2) has a material feed means (14), a laying unit (16, 17) and a discharging device (18), the laying unit (16, 17) laying the supplied fibrous web on the discharging device in material layers (9) with a consistent alignment and fibre orientation (6).Type: ApplicationFiled: October 7, 2011Publication date: August 8, 2013Inventors: Rudolf Kuhn, Martin Rhotert
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Patent number: 8495799Abstract: The fleece layer for laying down a card web to form a fleece has a cross-lapping upper carriage, through which the card web is guided; a cross-lapping laying carriage, through which the card web coming from the upper carriage is guided and which serves to lay the card web down onto an output conveyor belt; and at least two card web conveyor belts for guiding the card web to the upper carriage and from there to the laying carriage. A cover belt is arranged to enclose the card web lying on the upper run of a first card web conveyor belt from above. The cover belt is smooth and is not moved when the card web is moved, thus serving as a stationary cover of the card web.Type: GrantFiled: January 19, 2012Date of Patent: July 30, 2013Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann Phillipp Dilo
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Patent number: 8464400Abstract: The method for operating a fleece layer requires a fleece layer, to which the card web is supplied at variable card web infeed speed. To limit the amount of space required for the upper carriage at the rear of the machine, the average of the absolute values of the laying-carriage speed during the forward movement of the laying carriage in at least some laying cycles differs from the average of the absolute values of the laying-carriage speed during the return movement of the laying carriage, and the average of the absolute values of the laying-carriage speed in at least some laying cycles during the forward movement of the laying carriage differs from twice the average of the absolute values of the upper-carriage speed during the forward movement of the laying carriage.Type: GrantFiled: June 8, 2012Date of Patent: June 18, 2013Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann Phillipp Dilo
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Patent number: 8381375Abstract: A crosslapper receives a card web and folds it into a lap intended to be needle-punched or consolidated by other ways. The web includes zones which are more condensed, having a spectrum of orientation of fibers with a component parallel to the width of the web, alternating with less condensed zones having a longitudinal unidirectional spectrum of orientations. The zones which are less condensed are used to form the edge zones of the lap. The result is that the lap has different respective spectra of orientation which pre-compensate for the unwanted changes produced by the needle-punching or other consolidation which follows. A needle-punched lap is obtained having a uniform MD/CD ratio (relationship between longitudinal and respectively transverse tensile strengths) or having a sought profile of the MD/CD ratio across the width of the lap.Type: GrantFiled: March 6, 2009Date of Patent: February 26, 2013Assignee: Asselin-ThibeauInventors: Cathia Dos Santos, Michel Colotte, Jean-Louis Dupont, François Louis
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Publication number: 20120180264Abstract: The fleece layer for laying down a card web to form a fleece has a cross-lapping upper carriage, through which the card web is guided; a cross-lapping laying carriage, through which the card web coming from the upper carriage is guided and which serves to lay the card web down onto an output conveyor belt; and at least two card web conveyor belts for guiding the card web to the upper carriage and from there to the laying carriage. A cover belt is arranged to enclose the card web lying on the upper run of a first card web conveyor belt from above. The cover belt is smooth and is not moved when the card web is moved, thus serving as a stationary cover of the card web.Type: ApplicationFiled: January 19, 2012Publication date: July 19, 2012Applicant: OSKAR DILO MASCHINENFABRIK KGInventor: Johann Phillipp Dilo
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Patent number: 7976655Abstract: Discarded or recycled carpets or other textiles can be converted into wood-like materials, in sheets comparable to plywood. The carpets or textiles are shredded, combed, and layered across a conveyor to form a low-density mat, which is compressed and needle-punched to create a cohesive but flexible mat. An adhesive is applied to at least one and preferably two or more mats, by an applicator that spreads a liquid prepolymer onto one or more surfaces of the mat(s). The mat(s) travel through a press while the adhesive cures and hardens, and the use of foaming adhesives can ensure uniform permeation through dense fiber mats. The hardened sheets can be sawed, nailed, and otherwise handled like wood, and are strong, durable, and highly resistant to damage by water or insects.Type: GrantFiled: October 31, 2002Date of Patent: July 12, 2011Assignee: Nyloboard, LLCInventors: Forrest C. Bacon, Wendell R. Holland, Jesse D. Bacon
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Patent number: 7810218Abstract: A cross lapper for laying a fleece from a card web includes a laying carriage movable transversely with respect to an output conveyor belt above same, and an upper carriage as well as a plurality of card web transport belts for passing the card web through the upper carriage and the laying carriage into an output nip formed at the laying carriage, wherein a belt entrance with a downwardly inclined entrance zone is formed at the upper carriage through which a first card web transport belt is passed, which extends from a lower end of the entrance zone in the direction towards the laying carriage, and is accompanied in parallel in this section by a section of a second card web transport belt enclosing the card web together with this belt up to the laying carriage. The second card web transport belt leaving the laying carriage and guided back to same extends through a tensioning carriage only which is movable transversely with respect to the output conveyor belt, but is not passed through the upper carriage.Type: GrantFiled: January 10, 2007Date of Patent: October 12, 2010Assignee: Oskar Dilo Maschinenfabrik KGInventors: Johann P. Dilo, Joachim Leger
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Patent number: 7779513Abstract: The device for the guided transport of a card web has a card web transport means and a card web guiding means consisting of a plurality of curved tongues arranged at a spacing next to each other. The tongues are arranged opposite to a contact surface of the card web transport means and extend in the direction of movement of the card web. Each tongue is movable individually in a direction away from the contact surface of the card web transport means against a biasing force.Type: GrantFiled: January 10, 2008Date of Patent: August 24, 2010Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann P. Dilo
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Patent number: 7703756Abstract: A machine for converting a fabric from a rolled fabric into a superimposingly folded fabric for delivery to a dyeing machine. The machine includes a frame, a cradle, and a carriage. The frame rests on an unyielding surface. The cradle is operatively connected to the frame, holds the rolled fabric, and dispenses the fabric from the rolled fabric. The carriage is movably mounted to the frame, and receives the fabric dispensed from the rolled fabric, and in response thereto, moves back and forth relative to the frame to dispense the fabric into the superimposingly folded fabric for delivery to the dyeing machine.Type: GrantFiled: December 7, 2006Date of Patent: April 27, 2010Inventor: Frank Catallo
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Patent number: 7690086Abstract: A fleece-laying apparatus with an upper carriage (4) and a laying carriage (5) which move above an output conveyor belt (2) transversely to the transport direction of that belt to lay a card web (11) supplied to the fleece layer in partially overlapping layers on an output conveyor belt (2), an endless card web conveyor belt (14) traveling exclusively in the laying carriage (5) wraps around at least one first laying roller (12) in the laying carriage (5). The belt has upper and lower strands (14o, 14u), which extend between the first laying roller (12) and a deflecting roller (15), which is supported in the laying carriage a certain distance away from the laying roller and around which the belt partially wraps.Type: GrantFiled: March 27, 2008Date of Patent: April 6, 2010Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann P. Dilo
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Patent number: 7591049Abstract: A textile lapping machine has an inclined reciprocating comb which deposits a vertically descending fibrous web onto a mesh belt of an endless conveyor which travels through an oven. A reciprocating presser bar pushes the pleats formed by the comb into a shark unit which extends across the width of the mesh belt. The unit has a toothed plate which initially slows the pleated web and longitudinal fingers which overlie the conveyor and form a shallow lapping zone. A textile card delivers the fibrous web to the lapping zone and the oven fuses any low melt synthetic fibers in the web to the surrounding fibers to give a batt with a density of 80-2000 gsm. The comb path direction remains constant and the presser bar and shark unit are moved towards and away from the comb. The drives to the comb and presser bar are independent.Type: GrantFiled: March 2, 2006Date of Patent: September 22, 2009Assignee: V-Lap Pty. Ltd.Inventors: Jason Ian Cooper, Eric Roberts
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Patent number: 7581294Abstract: In the production of a solidified nonwoven web by crosslaying a card web produced with a uniform transverse profile by a card web forming device and then by consolidating the crosslaid nonwoven web thus formed, the basis weight of the solidified nonwoven web or of the crosslaid nonwoven web is measured only in the middle and in the area of at least one of its edges, and the basis weight of the card web to be laid is locally changed on the basis of a comparison of the measurement values with the nominal values preestablished by the laws, previously described for the nonwoven web to be produced, governing the structural change in the product caused by solidifying.Type: GrantFiled: June 30, 2008Date of Patent: September 1, 2009Assignee: Oskar Dilo Maschinenfabrik KGInventor: Johann P. Dilo
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Patent number: 7526838Abstract: In a camel-back fleece laying machine with a laying arm attached to a joint, two endless card web transport belts are guided along this arm, and the bottom end of the laying arm carries a discharge gap, which is moved by an upper carriage transversely to the transport direction of an output conveyor belt in a plane above the output conveyor belt. A laying carriage is guided at a certain height between the output conveyor belt and the upper carriage on a path extending parallel to the upper carriage, and two closely adjacent deflecting rolls are mounted in the upper carriage, over each of which a cover belt is guided. The cover belts form a laying gap at the deflecting rolls, through which gap a card web supplied by the card web transport belts is conducted. The drive of the laying carriage is independent of the drive of the upper carriage, and the path of movement of the upper carriage extends beyond the path of movement of the laying carriage at least at one end.Type: GrantFiled: April 19, 2007Date of Patent: May 5, 2009Assignee: Oskar Dilo Maschinenfabrik KGInventors: Johann P. Dilo, Peter Bastian
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Patent number: 7504062Abstract: A method and apparatus for the production of a spunbonded nonwoven fabric, by spinning a linear filament sheet of filaments arranged parallel next to one another, in the form of a curtain, from a plurality of spinning capillaries, with aerodynamic take-off and stretching of the filament sheet, where the filament sheet (8) that exits from the stretching channel (12) or is drawn off a spool is moved laterally, crosswise, by an air stream, the direction of which changes periodically, where the air stream is alternately directed at a slant to the filament sheet (8), seen in the horizontal plane.Type: GrantFiled: July 16, 2002Date of Patent: March 17, 2009Assignee: Carl Freudenberg KGInventors: Engelbert Löcher, Michael Heβ
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Patent number: 7480965Abstract: A cross lapper for laying a fleece from a card web includes a laying carriage movable transversely with respect to an output conveyor belt and an upper carriage as well as a plurality of card web belts to guide the card web over the upper carriage and the laying carriage into a laying nip formed at the laying carriage, wherein a belt inlet is formed at the upper carriage over which a card web transport belt is guided, which from a lower end of an inlet path extends in the direction towards the laying carriage and is accompanied in parallel in this portion by an upper section of a first, endless cover belt guided through the laying carriage, said cover belt enclosing the card web together with same up to the laying carriage. The card web transport belt returned from the laying carriage to the upper carriage leaves the laying carriage above the upper section of a second endless cover belt passed through the laying carriage.Type: GrantFiled: December 12, 2007Date of Patent: January 27, 2009Assignee: Oskar Dilo Maschinenfabrik KGInventors: Johann P. Dilo, Joachim Leger
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Publication number: 20080196207Abstract: A cross lapper for laying a fleece from a card web includes a laying carriage movable transversely with respect to an output conveyor belt and an upper carriage as well as a plurality of card web belts to guide the card web over the upper carriage and the laying carriage into a laying nip formed at the laying carriage, wherein a belt inlet is formed at the upper carriage over which a card web transport belt is guided, which from a lower end of an inlet path extends in the direction towards the laying carriage and is accompanied in parallel in this portion by an upper section of a first, endless cover belt guided through the laying carriage, said cover belt enclosing the card web together with same up to the laying carriage. The card web transport belt returned from the laying carriage to the upper carriage leaves the laying carriage above the upper section of a second endless cover belt passed through the laying carriage.Type: ApplicationFiled: December 12, 2007Publication date: August 21, 2008Applicant: Oskar Dilo Maschinenfabrik KGInventors: Johann P. Dilo, Joachim Leger
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Publication number: 20080155787Abstract: A textile lapping machine has an inclined reciprocating comb which deposits a vertically descending fibrous web onto a mesh belt of an endless conveyor which travels through an oven. A reciprocating presser bar pushes the pleats formed by the comb into a shark unit which extends across the width of the mesh belt. The unit has a toothed plate which initially slows the pleated web and longitudinal fingers which overlie the conveyor and form a shallow lapping zone. A textile card delivers the fibrous web to the lapping zone and the oven fuses any low melt synthetic fibers in the web to the surrounding fibers to give a batt with a density of 80-2000 gsm. The comb path direction remains constant and the presser bar and shark unit are moved towards and away from the comb. The drives to the comb and presser bar are independent.Type: ApplicationFiled: March 2, 2006Publication date: July 3, 2008Applicant: V-LAP PTY. LTD.Inventors: Jason Ian Cooper, Eric Roberts
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Publication number: 20080052877Abstract: In a camel-back fleece laying machine with a laying arm attached to a joint, two endless card web transport belts are guided along this arm, and the bottom end of the laying arm carries a discharge gap, which is moved by an upper carriage transversely to the transport direction of an output conveyor belt in a plane above the output conveyor belt. A laying carriage is guided at a certain height between the output conveyor belt and the upper carriage on a path extending parallel to the upper carriage, and two closely adjacent deflecting rolls are mounted in the upper carriage, over each of which a cover belt is guided. The cover belts form a laying gap at the deflecting rolls, through which gap a card web supplied by the card web transport belts is conducted. The drive of the laying carriage is independent of the drive of the upper carriage, and the path of movement of the upper carriage extends beyond the path of movement of the laying carriage at least at one end.Type: ApplicationFiled: April 19, 2007Publication date: March 6, 2008Inventors: Johann P. Dilo, Peter Bastian
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Publication number: 20070175000Abstract: A cross lapper for laying a fleece from a card web includes a laying carriage movable transversely with respect to an output conveyor belt above same, and an upper carriage as well as a plurality of card web transport belts for passing the card web through the upper carriage and the laying carriage into an output nip formed at the laying carriage, wherein a belt entrance with a downwardly inclined entrance zone is formed at the upper carriage through which a first card web transport belt is passed, which extends from a lower end of the entrance zone in the direction towards the laying carriage, and is accompanied in parallel in this section by a section of a second card web transport belt enclosing the card web together with this belt up to the laying carriage. The second card web transport belt leaving the laying carriage and guided back to same extends through a tensioning carriage only which is movable transversely with respect to the output conveyor belt, but is not passed through the upper carriage.Type: ApplicationFiled: January 10, 2007Publication date: August 2, 2007Inventors: Johann P. Dilo, Joachim Leger
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Patent number: 7226518Abstract: The invention relates to the manufacture of composite sheets having a multiaxial fibrous reinforcement, which involves: forming a unidirectional lap of reinforcing threads, at least 50% by weight of which are co-blended threads consisting of reinforcing filaments and of filaments of an organic material which are intimately mixed, giving the said lap a cohesion allowing it to be lapped, lapping this lap on a support in movement, in a transverse direction in relation to the direction of movement, heating the reinforcing-thread/organic-material assembly, which is displaced in the direction of movement, and setting it by the action of heat, if appropriate by applying pressure, then cooling it to form a composite band, and collecting the said band in the form of one or more composite sheets. The present invention also relates to an apparatus for carrying out the method and to the products obtained.Type: GrantFiled: February 20, 2002Date of Patent: June 5, 2007Assignee: Saint-Gobain Vetrotex France S.A.Inventor: Dominique Loubinoux
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Patent number: 6662407Abstract: In the manufacture of a fiber fleece with a nonwoven producing means and a fleece laying machine, which produces from a single or multi-layered nonwoven web contionuously discharged by the nonwoven producing means a fleece web having a thickness variable across the laying width, the nonwoven web is cyclically drawn on the way between the nonwoven producing means and the fleece laying machine at a fixedly determined location, said drawing depending on the laying movements of the fleece laying machine to form a fleece web of a regular cross sectional profile. Between a separate drawing equipment performing the drawing process and the inlet into the fleece laying machine, the nonwoven web may run through a separate, variable buffer storage, which adapts the speed fluctuations of the nonwoven web on the outlet side of the drawing equipment to the intake speed of the fleece laying machine.Type: GrantFiled: August 14, 2002Date of Patent: December 16, 2003Assignee: Oskar Dilo Maschinenfabrik KGInventors: Siegfried Bernhardt, Johann Philipp Dilo, Joachim Leger, Ulrich Wolf
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Patent number: 6550107Abstract: A distributor layer moving in a reciprocating motion to deposit a web coming from a card, on an output apron to form thereon a lap designed for subsequent mechanical bonding. A front conveyor belt transporting the web up to a folding carriage and a rear conveyor belt for supporting the other surface of the web up to a depositor carriage are driven so as to have identical moving speeds in a pinching zone. In the folding carriage the web is deviated by less than 90 degrees to move in a down slope along a section, then a turning of more than 90 degrees, is first exposed, then is externally supported by a support structure. The pinching zone slopes slightly downwards. The web is likewise exposed for the turning in the folding carriage then with external support by an arrangement in a second angular surface.Type: GrantFiled: September 24, 2001Date of Patent: April 22, 2003Assignee: AsselinInventors: Bernard Jourde, Christophe Clement, Bernard Chatelet
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Patent number: 6434795Abstract: An installation includes a carding machine (1), and a distributor-layer (2) depositing the card (1) web (6) in a reciprocating motion on a delivery belt (8) moving transversely. The resulting intermediate lap (16) is conveyed to a needling loom (3) to produce a consolidated lap (24). A measuring station (28) scans the consolidated lap (24) profile and transmits it to a processing unit (32) where the profile is compared to a set reference input by a terminal (33). The variations in width cause a corresponding modification in the width deposited by the distributor-layer (2) by a link (36). The local surface weight variations cause a corresponding modification of the controls applied to the carding machine (1) capable of longitudinally profiling the web (6). The invention is useful for controlling an installation for obtaining a finished product.Type: GrantFiled: December 3, 2001Date of Patent: August 20, 2002Assignee: AsselinInventors: Bernard Jourde, Robert Jean, Jean-Christophe Laune
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Patent number: 6195844Abstract: A carding machine or other web production device [(1)] supplies a crosslapper [(2)] with two elementary webs [(15a, 15b)] constituting a lappable web [(16)] which is deposited in a reciprocating manner on a transverse output belt [(26)]. In the device [(1) means of] adjustment of the speed of rotation of doffers [(13a, 13b)], of condensers [(17, 18)], of detachers [(19a, 19b)], of the drum [(4)] and/or of the feeder [(7)], and/or [means of] adjustment of the drum-doffer spacing affect the weight per unit area of the elementary web produced taking account of the weight per unit area desired at each point in the width of the fleece [(67)] to be formed on the output belt [(26)]. There is determined the delay length exhibited by each elementary web cross-section undergoing the adjustment of weight with respect to the section of lappable web in the process of being deposited.Type: GrantFiled: December 5, 1997Date of Patent: March 6, 2001Assignee: AsselinInventors: Bernard Jourde, Jean-Christophe Laune, Robert Jean
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Patent number: 6189185Abstract: The invention concerns a stretcher comprising a carriage (21) subjected to a back-and-forward motion (2) for depositing in successive segments (2a . . . 2d) a web of fibres (2) on an outgoing conveyor (6) moving along a direction (9). In order to produce ranges of different plies in the transverse profile of the lap (4) formed on the outgoing conveyor (6) by the web deposited in mutually overlapping segments, the points of inversion of direction (21) in the backward and forward motion of the carriage are different. As a result the successive folds (2ab, 2cd; 2bc, 2da) of the same direction are differently positioned, and the number of web plies in the lap is not the same over the whole width of the lap. The invention is useful for streamlining the lap freely and accurately.Type: GrantFiled: August 19, 1999Date of Patent: February 20, 2001Assignees: Asselin, Sommer IndustrieInventors: Jean-Pierre Bioul, Michel Pene, Bernard Jourde, Robert Jean
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Patent number: 6085391Abstract: The invention relates to a process for producing a nonwoven fabric and a matting device with several layering belts between which the web is taken up and guided at least in regions. The matting device has a belt inlet on the inlet side for the layering belts with an oblique downwards inclined inlet section with two belt sections running close to one another between which the web is led or covered on both sides. The width of the inlet section can be altered and can narrow like a funnel. The belt inlet can be mounted on the upper carriage so as to be either fixed or mobile.Type: GrantFiled: May 6, 1998Date of Patent: July 11, 2000Assignee: Autefa Maschinenfabrik GmbHInventor: Manfred Schaffler
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Patent number: 5913797Abstract: In the canning of tow produced by a synthetic textile filament extrusion line, a pair of deflecting rolls having radially projecting spokes are positioned immediately above the tow-receiving can for travel of the tow between the rolls to impose a folding or plaiting of the tow as it is deposited into the can, thereby reducing the linear velocity of the tow to mitigate potential entanglement of the tow within the can. The production output and operational speed of the filament extrusion process may thus be optimized without being limited by the downstream canning operation.Type: GrantFiled: May 1, 1997Date of Patent: June 22, 1999Inventor: Lotfy L. Saleh
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Patent number: 5873964Abstract: Lofty battings are prepared by a process involving carding to make one or more webs of fibers, preferably using a blend of mechanically-crimped filling fibers with bicomponent fibers of helical configuration, and that preferably also contains binder fibers, the fiber orientations preferably being randomized in the web(s) before cross-lapping to build up the batt, and preferably followed by spraying with resin and curing, thus providing a bonded batt in which the loft is improved by the presence of the different crimp configurations and/or randomized orientations that are fixed in the fibers in the bonded batt.Type: GrantFiled: December 19, 1996Date of Patent: February 23, 1999Assignee: E. I. du Pont de Nemours and CompanyInventor: Wo Kong Kwok
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Patent number: 5840634Abstract: An improvement in the sealing of bonded batts of fiberfill is obtained by providing a barrier layer of bonded bicomponent binder fibers on one or both faces of the remainder of the batt to prevent or reduce the tendency of the fiberfill to leak through such faces.Type: GrantFiled: January 22, 1996Date of Patent: November 24, 1998Assignee: E. I. du Pont de Nemours and CompanyInventors: Susan Carol Chamberlin, Wo Kong Kwok, Robert Wallace Slavin
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Patent number: 5669109Abstract: A method of layering a fibrous web in overlapping layers on a draw-off conveyor along a predetermined layering distance comprises the steps of sub-dividing the fibrous web into layer sections corresponding in length to the layering distance, sequentially aspirating the layer sections by suction force against the force of gravity onto a lower strand of a continuously revolving layering conveyor extending over the layering distance and conveying the layers in a conveying direction, subsequently detaching the layer sections from the lower layering conveyor strand conveying the layer sections by interrupting the suction force, and depositing the detached layer sections only in a layering direction of the draw-off conveyor.Type: GrantFiled: May 23, 1996Date of Patent: September 23, 1997Inventor: Ernst Fehrer
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Patent number: 5623748Abstract: A system for carding textile fibres comprises first and second carding machines and a layering system disposed between the output portion of the first carding machine and the input portion of the second carding machine. The layering system forms a mat composed of a plurality of superimposed layers produced from the web of fibres coming from the first carding machine. The system comprises a compactor device disposed downstream of the layering system for bringing about cohesion of the various superimposed layers forming the mat.Type: GrantFiled: January 22, 1996Date of Patent: April 29, 1997Assignee: Fonderie Officine Riunite F.O.R.Inventor: Giovanni Bacchio
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Patent number: 5620541Abstract: A multilayer nonwoven thermal insulating batt is provided. The batt comprises multiple layers of webs, each web being a blend of 5 to 100 weight percent bonding staple fibers and 0 to 95 weight percent staple fill fibers, the bonding fibers bonded to other bonding fibers and fill fibers at the points of contact to enhance the structural stability of the layers of the batt. Also provided is a method of making the thermal insulating nonwoven multilayer batt comprising the steps of: (a) forming a web of bonding staple fibers and staple fill fibers; (b) subjecting the web to sufficient heat to cause bonding of the bonding staple fibers to other bonding staple fibers and staple fill fibers at points of contact within the web to stabilize the web; and (c) forming a batt of multiple layers of said webs.Type: GrantFiled: May 3, 1995Date of Patent: April 15, 1997Assignee: Minnesota Mining and Manufacturing CompanyInventor: Carol E. Herzberg
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Patent number: 5618364Abstract: Lofty battings are prepared by a process involving carding to make one or more webs of fibers, preferably using a blend of mechanically-crimped filling fibers with bicomponent fibers of helical configuration, and that preferably also contains binder fibers, the fiber orientations preferably being randomized in the web(s) before cross-lapping to build up the batt, and preferably followed by spraying with resin and curing, thus providing a bonded batt in which the loft is improved by the presence or the different crimp configurations and/or randomized orientations that are fixed in the fibers in the bonded batt.Type: GrantFiled: January 3, 1996Date of Patent: April 8, 1997Assignee: E. I. Du Pont de Nemours and CompanyInventor: Wo K. Kwok
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Patent number: 5590442Abstract: A device for producing nonwoven fabric with a carding machine 3 and a nonwoven fabric layering apparatus 2. A web storage device 5 with a variable storage volume is arranged between the web producer 3 and the nonwoven fabric layering apparatus 2. The web storage device 5 is controlled by the layering belts 8, 9 of the non-woven fabric layering apparatus 2. The rotational speed VB of the layering belts 8, 9 is variable and fluctuates in rhythm with the absolute traveling speed VL of the layering carriage in the inlet area 10. The web storage device 5 is emptied and filled at the same rhythm as the web 4 by control coupling.Type: GrantFiled: February 27, 1995Date of Patent: January 7, 1997Assignee: Autefa Maschinenfabrik GmbH AugsburgInventors: Herwig Hirschek, Manfred Schaffler
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Patent number: 5569528Abstract: The invention relates to a non-woven layer that consists substantially of short polyolefin fibers the nonwoven layer being a felt with in the plane of the layer substantially randomly oriented fibers with a length of 40-100 mm, a tensile strength of at least 1.2 GPa and a modulus of at least 40 GPa. The invention also relates to a method for the manufacture of this felt and to layered structures in which the felt is used. Layered structures comprising a non-woven layer according to the invention have improved specific energy absorption on impact of ballistic projectiles.Type: GrantFiled: October 3, 1994Date of Patent: October 29, 1996Assignee: DSM N.V.Inventors: Leonardus L.H. Van der Loo, Rene C. Van der Burg
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Patent number: 5558924Abstract: A method is provided for forming a corrugated structure from a fibrous web by first forming a fibrous web; alternatingly lapping the fibrous web; folding the fibrous web to form corrugations; brushing fibers from one corrugated peak to extend to an adjacent peak and bridge the gap therebetween; spraying resin on the corrugated fibrous web; heating the resin-sprayed corrugated fibrous web; or further sandwiching said fibrous web with a pair of outer webs with resin sprayed thereon and heating said sandwiched fibrous web. Another embodiment initially combines fibers of low melting point with regular fibers and heats the corrugated fibrous web after brushing, rather than spraying resin on the corrugated fibrous web.Type: GrantFiled: August 19, 1994Date of Patent: September 24, 1996Assignee: Shinih Enterprise Co., LtdInventors: Tien-Sheng Chien, deceased, Jung-Fu Chien, Paul C. Chien, Hsiu-Lan Lu
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Patent number: 5476703Abstract: A lap is produced in a spreading lapping machine (2) by successively folding a fiber web from a card (1), whereafter the lap is drawn in a drawing machine (4). The drawing machine (4) is provided with rotatable devices having peripheral fittings with spikes that are driven into the core of the lap. The degree of drawing is adjusted in such a way that most fibers in the drawn product are arranged in two directions which are substantially symmetrical relative to the lengthwise direction of said drawn product, and lie at an angle of 30.degree.-60.degree. C. relative thereto. The method is particularly useful for improving the mechanical properties of lapped products.Type: GrantFiled: March 1, 1993Date of Patent: December 19, 1995Assignee: Asselin (Societe Anonyme)Inventors: Jean-Rene Wattel, Jean-Christophe Laune, Bernard Jourde
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Patent number: 5454145Abstract: A high-quality nonwoven product is manufactured by making use of an intermediate product in which the majority of fibers are distributed in two orientations which form an angle with each other. The intermediate product is fed to a spreading and lap-forming machine (13A, 13B) which deposits the intermediate product in alternate pleats on its delivery belt so as to form a lap of superposed layers such that the majority orientations of the fibers within each layer form an angle with the majority orientations of the fibers of the contiguous layers, and the lap is subjected to a fixing treatment, for example by means of a needle-punching machine (14A, 14B).Type: GrantFiled: March 1, 1993Date of Patent: October 3, 1995Assignee: Asselin (Societe Anonyme)Inventors: Jean-Rene Wattel, Jean-Christophe Laune, Bernard Jourde
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Patent number: 5448802Abstract: An apparatus for the production of a folded non-woven fabric includes a card for making a fiber web of non-woven fabric and a folder for folding the fiber web. To reduce the need of space required for the apparatus, the folder has a transfer table, on which the card is positioned in a way to allow a back and forth movement, a mechanism for moving the card back and forth supported on the transfer table and a feed device allowing a change of distance and position between the card and the fiber feed.Type: GrantFiled: April 7, 1994Date of Patent: September 12, 1995Assignee: MC-Konerakennus OyInventors: Timo Pirnes, Jouko Kuusijarvi
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Patent number: 5400475Abstract: In a nonwoven laying device having at least two reciprocating carriages to be accelerated at the reversal points of their moving path, namely an upper carriage and a laying carriage, and having at least two circulating conveyor belts to be guided by guide rollers of the carriages, namely a main conveyor belt and a guiding conveyor belt, the upper carriage having at least two guide rollers. The guide rollers are laterally displaced and are set at different elevations so as to form a descending path for at least one of the conveyor belts. The path having an acute angle to the horizontal. Both belts facing each other forming an opening angle from 20.degree. to over 90.degree.. The angle is adjustable through adjustable rollers in the carriage.Type: GrantFiled: April 28, 1994Date of Patent: March 28, 1995Assignee: Hergeth Hollingsworth GmbHInventor: Eduard Hille
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Patent number: 5373610Abstract: An unwinding carriage (14) is fed with a fiber web (4). This unwinding carriage (14) is displaced in a to-and-fro movement, causing it to deposit the web (4) on an exit conveyor (8) driven transversely to the movement of the unwinding carriage (14), so as to produce a lap (6) consisting of successive breadths of web inclined alternately in relation to the longitudinal direction of the exit conveyor (8), these breadths being joined by means of folds defining the edges of the lap produced (6). The advance of the exit conveyor (8) at the moments of the changes in direction of the unwinding carriage (14) is maintained. During these changes in direction, the unwound quantity of web (4) is restricted so as to exert on the fibers, between the exit conveyor (8) and the unwinding carriage (14), a pull tending to orient the fibers which form the folds of the web in the lap (6) parallel to the longitudinal direction of the exit conveyor (8). The invention is used particularly for making needled products.Type: GrantFiled: April 20, 1993Date of Patent: December 20, 1994Assignee: AsselinInventors: Robert Jean, Bernard Chatelet, Bernard Jourde
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Patent number: 5355565Abstract: A process for the production of a non-woven sheet of continuous interconnected filaments, comprising producing biconstituted filaments of a size less than 4 dtex comprising two interconnected elemental filament components each of a different polymer, imparting to the biconstituted filaments a curl having a curling frequency of 3 to 30 curls per centimeter to impart to the filaments a bunching upon curling of 50 to 400%, and forming a non-woven sheet from the curled biconstituted filaments, the sheet having a weight of 10 to 400 g/m.sup.2. The non-woven sheet is then subjected to water jets supplied under a pressure of 50 to 300.times.10.sup.5 Pa to interlace and entangle the curled filaments constituting the sheet and to separate the interconnected filaments from each other.Type: GrantFiled: April 28, 1993Date of Patent: October 18, 1994Assignee: Freudenberg Spunweb S.A.Inventor: Jean Baravian
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Patent number: 5353477Abstract: A nonwoven laying device has at least two reciprocating carriages accelerated at the reversal points of their moving path. The device has an upper carriage and a laying carriage, and at least two circulating conveyer belts guided by guide rollers of the carriages, namely a main conveyer belt and a guiding conveyer belt. An electronic control regulates the moving process of the belts. The laying of the nonwoven fabric is effected with a possible stretching of the web. The speed relationship between the speed V.sub.O of the upper carriage and the speed V.sub.L of the laying carriage is set differently in dependence of the positive or negative stretching.Type: GrantFiled: September 29, 1992Date of Patent: October 11, 1994Assignee: Hergeth Hollingsworth GmbHInventor: Eduard Hille
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Patent number: RE35982Abstract: A crosslapper is disclosed utilizing at least one foraminous transporting belt to permit rapid escape of entrained air during fast operation of wide-bed machinery.Type: GrantFiled: October 15, 1993Date of Patent: December 8, 1998Assignee: E. I. du Pont de Nemours and CompanyInventor: Kenneth S. Freund