Abstract: Split-shell fractionation columns and associated processes for separating aromatic hydrocarbons. A split-shell fractionation column includes a housing shell having a first height and a partition having a second height and disposed within the housing shell. The partition includes first and second vertically oriented baffles separated by a gap region, a seal plate connecting top ends of the baffles, a first input port formed to extend through the partition for the introduction of a gas into the gap region, and a first output port formed to extend outwardly from a bottom of the gap region and through the housing shell. The partition defines a first distillation zone and a second distillation zone within the housing shell.

Abstract: A modular distillation apparatus including at least one heat exchanger that preheats contaminated liquids: a heater that heats the contaminated liquid from the heat exchanger; an evaporator condenser adapted o boil the contaminated liquid coming out of the heater to produce water vapor and contaminant concentrate, and condenser the water vapor into distilled water; a vacuum chamber capable of operating at below atmospheric pressure, the vacuum chamber housing the evaporator condenser and including at least one partition to separate the distilled water from the contaminate concentrate; a vapor compressor operably associated with the vacuum chamber to receive water vapor from the evaporator condenser in the vacuum chamber and pump the water vapor at pressure back through the evaporator condenser, wherein the heat exchanger recovers sensible heat from outgoing condensed distilled water and contaminant concentrate recycled from the vacuum chamber.

Abstract: A retort heating apparatus for processing a feed material includes a heating chamber bounded at least in part by a side wall. A plurality of baffles are at least partially disposed within the heating chamber. Each baffle includes an elongated body having a top surface, at least a portion of the top surface being arched. The plurality of baffles are vertically and horizontally spaced apart so that substantially all of the feed material that vertically passes through the heating chamber is horizontally displaced as the feed material passes by the baffles. Systems are also provided for heating the feed material within the heating chamber.

Abstract: An improved de-entrainment device for use in distillation towers, especially vacuum distillation towers used for fractionating petroleum atmospheric resids is in the form of a baffle which is to be located in the portion of the tower below the feed zone and at the top of the flash zone. The baffle is in the form of an apertured plate above the stripping zone and in its preferred form comprises number of radial fins or blades, resembling a static fan with openings between the fins to permit vapors from the lower portions of the tower to pass upwards through the baffle with a minimal pressure drop. The fins of the baffle are preferably oriented at an angle between 30° and 60° away from the incoming feed so that the incoming feed stream skims over the top edges of the fins.

Abstract: The present invention relates to fractionation improvements. Thus, in a fractionator having a fractionation vessel, a reactor effluent vapors inlet, a vapor feed contacting zone, a baffled contacting section above the vapor feed contacting zone, a tops section above the baffled contacting section, a heavy bottoms liquid hold-up pool section below the vapor feed contacting zone, a bottoms outlet, a bottoms recycle system with a heat exchanger with recycled, cooled bottoms fed back to the fractionation vessel at the heavy bottoms liquid hold-up pool section and above the vapor feed contacting zone, the improvements involve a separate remotely located bottoms liquid hold-up pool vessel for separating bottoms liquid holdup from vapor within the fractionation vessel to obtain a thermal separation and increased fractionation efficiency. The invention also relates to fractionation processes utilizing the aforesaid improvements.

Abstract: An apparatus and a method are provided reclaiming a useful oil product from waste oil, such as used lubricating oil. The apparatus comprises an oil feed means, a boiler, a heater and a separating means. The heater is used to heat the waste oil in the boiler to a temperature such that lighter hydrocarbons remain unvolatilized, trapping contaminants therewith. The separating means separates the volatilized lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants.

Abstract: In the past, it has proven difficult to separate dirt and water from petroleum emulsions of the type found, e.g. in settling ponds. A relatively simple apparatus for effecting such separation includes a sifter or screening device for removing large solid impurities from the emulsion, a preheater for reducing the viscosity of the emulsion, a centrifuge or filter for separating most of the dirt particles from the emulsion, a settling tank for receiving the emulsion from the dirt separator, and an evaporator for separating most of the water from the petroleum. The dirt removed in the dirt separator with residual oil attached thereto is mixed with a fuel oil and burned to create the heat necessary to evaporate the water. The petroleum separated in the evaporator is cycled through the preheater for heating incoming dirty petroleum emulsion. The evaporator contains trays carrying a plurality of rows of tubes. The water-containing emulsion is fed into the uppermost tray into heat exchange contact with the tubes.

Abstract: In a technique for recovering hydrocarbon values from a heavy hydrocarbon-water mixture, the mixture is first delivered through a sub-assembly to remove solid particulates. Then the mixture is delivered through a series of heat exchanger--kettle arrangements in which the mixture is heated above the boiling point of water. Some of the steam formed is allowed to escape through steam removal devices in the heat exchanger. The inside of the heat exchanger includes a plurality of discrete baffles which are unconnected to the heat exchanger and which can be readily removed therefrom. Heating of the mixture continues in the kettles where the bulk of the water is boiled off the mixture. A heavy hydrocarbon oil is recovered in the liquid outlet from the last kettle. The vapors boiled off are recovered and condensed to recover a light hydrocarbon oil and quite pure water.

Abstract: An inlet horn for reducing liquid entrainment of liquid in vapor products in distillation towers. The inlet horn has a tangential entry for the vapor-liquid feed which opens into a peripheral open bottomed horn with a number of deflector vanes angularly disposed horizontally and vertically along the length of the horn to deflect liquid components of the feed radially outwards and vapor components downwards so as to improve their separation. The horn may be used in atmospheric and vacuum crude distillation and other vapor-liquid separation units.

Abstract: A method and apparatus are provided for distillation of hydrocarbon oil subject to coking threshold temperature limits. A hydrocarbon oil is heated to a first predetermined maximum temperature above which coking is likely to occur. The heated hydrocarbon oil is introduced into a first distillation zone, wherein the heated hydrocarbon oil is separated into a liquid portion and a vapor portion. The descending liquid portion is withdrawn from the bottom region of the first distillation zone, and the withdrawn liquid is reheated to a second predetermined maximum temperature, above which coking is likely to occur in the return heater line. Finally, the heated withdrawn liquid is returned to a second distillation zone, wherein a second separation occurs to achieve increased valuable products recovery. A divider arrangement maintains the first and second distillation zones physically separate from each other.

Abstract: A reactor vessel for maintaining a staged moving bed of solids, in the presence of countercurrently flowing gas stream, having a diameter of at least one meter and a pressure drop across the body of solids approximately equal to that of a fully fluidized bed and a method for using same to thermally process a granular solid composed of a broad distribution of particle sizes.

Abstract: Disclosed is a preferred baffle system for a staged turbulent bed retort. The system preferably comprises a plurality of at least 4 vertically spaced, horizontally disposed perforated baffles, each of said baffles having an open area in the range of 30-70% of the baffle cross-sectional area.

Abstract: Improved method and apparatus for distributing a fluid, e.g., a liquid-vapor mixture, through a conduit, e.g., a tube in a direct fired heater, involving at least one reduction means located inside the conduit to abruptly reduce the inside cross-sectional area of the conduit available for flow of the fluid, provided that the inside cross-sectional area of the conduit is substantially the same both before and after the reduction means.

Abstract: Petroleum coke slumping in a petroleum coking drum is reduced by the use of a petroleum coking drum comprising a) a generally cylindrical vessel having a principal diameter portion, an upper reduced diameter portion at an upper end of the vessel, an upper reducing diameter portion extending from a lower end of the upper reduced diameter portion to an upper end of the principal diameter portion, a lower reduced diameter portion at a lower end of the vessel and a lower reducing diameter portion extending from an upper end of the lower reduced diameter portion to a lower end of the principal diameter portion; b) a top head removably positionable to close the upper reduced diameter portion; c) a bottom head removably positionable to close the lower reduced diameter portion; and d) a plurality of restraining bars positioned around an inner circumference of the lower reduced diameter portion.