Conveyor(s) Lowers The Load To At Least One Of A Plurality Of Fixed Work Stations Patents (Class 198/346.3)
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Patent number: 6902051Abstract: A conveyor assembly including a conveyor defining a conveying direction and a carrier assembly operably coupled to the conveyor. The carrier assembly includes a carrier frame, a rotating mechanism coupled to move with the carrier and having a rotatable shaft with a rotary axis parallel to the conveying direction. The carrier assembly further includes a workpiece mounting frame coupled to rotate with the rotatable shaft. The invention is also directed to a workpiece treatment system having the conveyor assembly described above as well as a method of using the conveyor assembly to convey workpieces through a treatment system.Type: GrantFiled: February 3, 2003Date of Patent: June 7, 2005Assignee: Jervis B. Webb CompanyInventors: Noel F. Dehne, Melvin Edwards
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Patent number: 6889813Abstract: A controlled material transport method for carrying materials to and from workstations, test equipment, and processing and assembly tools in a common facility. The present invention includes a rigid “robot vehicle” mountable to a passive track system, which can be routed to service all processing tools on the factory floor. The robot vehicle includes a hoist assembly and gripper assembly, which together perform such functions as picking up magazines, placing magazines, and loading magazines into the processing tools. The hoist assembly is capable of functioning in an operational envelope, which includes any target location within a 3-axis Cartesian coordinate system, to the extent of the range of motion of the hoist assembly. The hoist assembly also provides rigid and controlled z-axis travel, while being compact when retracted. The gripper assembly facilitates loading of the magazines, especially chute style magazines, which are commonly found on many existing processing tools.Type: GrantFiled: June 22, 2000Date of Patent: May 10, 2005Assignee: Amkor Technology, Inc.Inventors: Harold L. Trammell, Robert H. Bond
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Patent number: 6827197Abstract: An apparatus for assembling an automotive body on an assembly line having a right-hand body subassembly line, a left-hand body subassembly line and an underbody subassembly line, for delivery to a pallet transport system for movementthrough a body framing subassembly line. The apparatus includes an overhead transport system for transporting automotive components along at least one of the subassembly lines and for conveying the automotive components along a pallet transport system on the body framing subassembly line. The overhead transport system includes a trolley movable along a single overhead rail, a carriage slidably movable relative to the trolley, and a plurality of antler nests. Each antler nest is individually engageable with the carriage. The apparatus also includes a lowerator for transferring components from the overhead transport system to a geometry fixture at a workstation along the subassembly line.Type: GrantFiled: March 28, 2003Date of Patent: December 7, 2004Assignee: Progressive Tool & Industries Co.Inventors: Keith A. Oldford, Michael R. Dugas, Velibor Kilibarda, Alan S. Kaufman, Karl G. Johnson
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Publication number: 20040231958Abstract: The present invention relates to a polishing jig for mounting a working object lens on a polishing apparatus that polishes the concave surface of the working object lens, a conveyor tray for exclusive use for conveying the polishing jig, and a conveying method and a conveying apparatus for conveying the polishing jig or the like with the working object lens held thereon to a working apparatus such as the polishing apparatus.Type: ApplicationFiled: January 26, 2004Publication date: November 25, 2004Inventors: Makoto Miyazawa, Isao Karasawa, Yoshio Hori
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Patent number: 6745454Abstract: A flexible manufacturing line and manufacturing process employs an overhead gantry system to transfer fixtured workpieces between machining stations served by the gantry system. The machining stations include CNC machines, turret cells, and/or dedicated machines which receive the fixtured workpieces through top-entry openings. The invention provides flexibility and adaptability to variation, improved maintenance of reference position on the fixture during manufacture, improved accessibility to machining stations during operation, and increased safety.Type: GrantFiled: January 30, 2002Date of Patent: June 8, 2004Assignee: Hayes Lemmerz International, Inc.Inventors: Jeffrey Boyd Grimshaw, Aaron Thomas Russick, Daniel D. Minor, Tom Duane Rabe, John Richard Snyder, Larry Richard Erdman, Steven Mark Sunday, Tracy William Erickson, Steven Ronald Erdman, Gary David Mason
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Patent number: 6745888Abstract: A carrier 3 that is moveably supported on the side of a conveyor 2 is provided with a rotational shaft 4 projecting laterally therefrom. A workpiece 1 is mounted on the rotational shaft 4 in an upright condition, wherein the workpiece 1 is arranged to vertically rotate 360° in the same plane by rotating the rotational shaft 4 360° around its axis. With this construction, the workpiece position can be continuously changed to a floor conveyor position, an overhead conveyor position and to the floor conveyor position without transfer of the workpiece 1.Type: GrantFiled: April 25, 2003Date of Patent: June 8, 2004Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Chitoshi Sagane, Hidenobu Nishida, Yuji Masaki, Makoto Sakai, Shunichi Furusawa
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Patent number: 6719122Abstract: A lowerator for an assembly system of the type including at least one rail defining a path of travel with respect to at least one workstation, and a conveyor for transporting a workpiece along the rail. The conveyor includes a trolley moveable along the rail and a carrier moveable with respect to the trolley. The carrier supports a workpiece during movement with respect to the workstation. The carrier is vertically positionable between a raised position and lowered position with respect to the trolley. The lowerator moves the carrier between the raised and lowered positions and cycles a latch for securing the carrier to the trolley when in the raised position. The lowerator includes at least one lifter or actuator defining a path of travel in at least a first direction, where the lifter actuates the latch to uncouple the trolley and carrier before moving the carrier into the lowered position at the workstation so that one or more processing operations can be performed on the workpiece.Type: GrantFiled: July 10, 2002Date of Patent: April 13, 2004Assignee: Progressive Tool & Industries Co.Inventors: Keith A. Oldford, Michael R. Dugas, Velibor Kilibarda, Alan S. Kaufman
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Patent number: 6702099Abstract: A work conveying system eliminates gravitational deflection of an extended articulated arm of a vertical mover. The conveying system includes a horizontal mover which carries the vertical mover and a work holder for delivering a workpiece to various apparatuses without dislocation. In conveying a workpiece horizontally, the vertical mover folds compactly to minimize air disturbance. Plural arm elements of the articulated arm overlap and are connected together in an alternate manner at their respective end portions, and the articulated arm is extended and contracted by pivotal movement of the arm elements, driven by a single drive unit. The horizontal mover is movable in an arbitrary horizontal plane within the upper ceiling space within the clean room. Shafts in the articulated arm and a rotary drive unit in the work holder have hollow interiors which are intercommunicated and at a negative pressure.Type: GrantFiled: August 22, 2002Date of Patent: March 9, 2004Assignee: Hirata CorporationInventors: Tetsunori Otaguro, Kazuyuki Matsumura, Takafumi Iseri
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Patent number: 6666320Abstract: The invention comprises a slat conveyor for handling ice cream products (6) which are immersed for some time in processing vessels. Each slat (9) in the conveyor consists of an upper part (33) supported at a fixed height in the frame (40) of the machine and a lower part (34) that may be lifted and lowered by means of a lifting beam (41). The lower part (34) of the slat is supported by individually coupling and uncoupling means (44, 48). The means (44) are connected with the lifting beam (41) and the means (48) are connected with the frame. By activating and deactivating the means (44, 48) together with the lifting beam (41) it is possible to keep the products (6) in a raised position or in a lowered position throughout one or more successive operations. Hereby the process period may easily be varied and the slat conveyor can readily be adapted to different products just by changing the programming of the control unit for the coupling means (44, 48) and the lifting beam (41).Type: GrantFiled: April 9, 2001Date of Patent: December 23, 2003Assignee: Gram A/SInventor: Martin Fessler
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Patent number: 6659262Abstract: A carrier 3 that is moveably supported on the side of a conveyor 2 is provided with a rotational shaft 4 projecting laterally therefrom. A workpiece 1 is mounted on the rotational shaft 4 in an upright condition, wherein the workpiece 1 is arranged to vertically rotate 360° in the same plane by rotating the rotational shaft 4 360° around its axis. With this construction, the workpiece position can be continuously changed to a floor conveyor position, an overhead conveyor position and to the floor conveyor position without transfer of the workpiece 1.Type: GrantFiled: January 3, 2001Date of Patent: December 9, 2003Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hidenobu Nishida, Shunichi Furusawa
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Publication number: 20030201148Abstract: A carrier 3 that is moveably supported on the side of a conveyor 2 is provided with a rotational shaft 4 projecting laterally therefrom. A workpiece 1 is mounted on the rotational shaft 4 in an upright condition, wherein the workpiece 1 is arranged to vertically rotate 360° in the same plane by rotating the rotational shaft 4 360° around its axis. With this construction, the workpiece position can be continuously changed to a floor conveyor position, an overhead conveyor position and to the floor conveyor position without transfer of the workpiece 1.Type: ApplicationFiled: April 25, 2003Publication date: October 30, 2003Applicant: HONDA GIKEN KOGYO KABUSHIKI KAISHAInventors: Chitoshi Sagane, Hidenobu Nishida, Yuji Masaki, Makoto Sakai, Shunichi Furusawa
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Patent number: 6557690Abstract: An apparatus for transporting a plurality of automotive body styles along an assembly line. The apparatus includes a plurality of antler nests, at least one antler nest for each automotive body style to be processed on the assembly line. Each antler nest is transported along the assembly line by a carriage. An exchanging station is provided to exchange one antler nest for another. The antler nests can be exchanged while a rate of production on the assembly line is maintained.Type: GrantFiled: January 23, 2001Date of Patent: May 6, 2003Assignee: Progessive Tool & Industries Co.Inventors: Keith A. Oldford, Michael R. Dugas, Velibor Kilibarda, Alan S. Kaufman, Karl G. Johnson
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Publication number: 20030075415Abstract: Hanging conveyance equipment according to the present invention comprises a carriage, a number of work supports and a work hand. The carriage travels along a horizontal travelling path, which has stop positions arranged along it. Each of the work supports is fixed below one of the stop positions. An amount of work-lifting positioning and an amount of work-lowering positioning are set for each of-the work supports. The work hand can hold a work W hanging from it. The work hand is supported by the carriage in such a manner that the work hand can be positioned horizontally two-dimensionally with respect to the carriage. The work hand can vertically move with respect to the carriage to load a work onto or unload a work from each of the work supports. When the work hand is lowered from the carriage in each of the stop positions to lift a work from the associated work support, the work hand is positioned horizontally two-dimensionally in accordance with the amount of work-lifting positioning for the support.Type: ApplicationFiled: October 18, 2002Publication date: April 24, 2003Applicant: Daifuku Co., Ltd.Inventor: Kenji Ito
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Publication number: 20030000802Abstract: A lowerator for an assembly system of the type including at least one rail defining a path of travel with respect to at least one workstation, and a conveyor for transporting a workpiece along the rail. The conveyor includes a trolley moveable along the rail and a carrier moveable with respect to the trolley. The carrier supports a workpiece during movement with respect to the workstation. The carrier is vertically positionable between a raised position and lowered position with respect to the trolley. The lowerator moves the carrier between the raised and lowered positions and cycles a latch for securing the carrier to the trolley when in the raised position. The lowerator includes at least one lifter or actuator defining a path of travel in at least a first direction, where the lifter actuates the latch to uncouple the trolley and carrier before moving the carrier into the lowered position at the workstation so that one or more processing operations can be performed on the workpiece.Type: ApplicationFiled: July 10, 2002Publication date: January 2, 2003Inventors: Keith A. Oldford, Michael R. Dugas, Velibor Kilibarda, Alan S. Kaufman
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Publication number: 20020195314Abstract: The present invention discloses a stacker for a tray feeder including: a plurality of frames for forming an outer portion of the stacker; an elevator capable of moving upwardly and downwardly and positioned at a side of an auxiliary frame of the plurality of frames; a driving means for driving the elevator; and a magazine for receiving the tray plates and mounted to the elevator. According to the present invention, the tray plate on which the electronic parts is positioned is precisely mounted by the magazine having the alignment bars due to operation of the stacker, and safely transferred to a predetermined position, to improve productivity and reliability.Type: ApplicationFiled: December 19, 2001Publication date: December 26, 2002Applicant: MIRAE CORPORATIONInventors: Jae Hyuk Cho, Sang Won Lee, Dong Suh Lee
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Publication number: 20020159865Abstract: A container pick and return system is provided having a two-tiered flow rail conveyor system that includes an inclined upper set of feed flow rails forming an input conveyor assembly and a lower set of inclined return flow rails forming an exit conveyor upon which a unit load may roll. At the front end of the system is a transfer conveyor assembly that receives a loaded container. The line worker may then operate a damper control pedal that permits the container to be positioned at any desired angle greater than the angle of the input conveyor. This permits enhanced accessibility of the contents of the container regardless of the height or arm length of the line worker or the size and shape of the container contents. When the container is emptied by the line worker, the transfer conveyor assembly is triggered and the empty container is automatically lowered and transferred to the exit conveyor where it rolls down the exit conveyor to the rear of the system for reloading.Type: ApplicationFiled: April 25, 2001Publication date: October 31, 2002Inventor: Anthony N. Konstant
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Patent number: 6450318Abstract: An elevated container transport system, comprising: an elevated track; a cart movable along the track; means for moving the cart along the track; a telescoping arm coupled to the cart, and movable between a retracted position in which its distal end is relatively close to the cart, and an extended position in which the distal end is farther from the cart; and a container support structure carried by the telescoping arm and extendable and retractable therewith, preferably accomplished with two container conveyor systems.Type: GrantFiled: June 16, 2000Date of Patent: September 17, 2002Assignee: TEC Engineering CorporationInventor: Maurice Minardi
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Patent number: 6435330Abstract: A transfer system for moving one or more articles between a conveyor and a station. The system includes a transfer assembly having a lifting mechanism configured to engage the article as it is carried by the conveyor, lift the article to a raised position above the support and lower the article from the raised position to the conveyor. The assembly also includes a displacement device configured to move the article from the raised position to a station, position the article at the station, and return the article from the station to the raised position above the conveyor. The system also includes the method of transferring an article between a conveyor having a pair of spaced rails and a station positioned to one side of the conveyor. The method includes engaging the underside of the article between the rails and lifting the article to a raised position and moving the article in a direction perpendicular to the conveyor between the raised position and a position vicinal the station.Type: GrantFiled: December 10, 1999Date of Patent: August 20, 2002Assignee: Asyai Technologies, Inc.Inventors: Anthony C. Bonora, Richard H. Gould
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Publication number: 20020092729Abstract: A rotatable frame mounted on a base with trunnions. The frame can support a workpiece on more than one surface and can have workpiece engaging devices such as clamps, locating pins or nesting fixtures on both sides. The engaging devices can be different on different sides of the frame. The frame can be rotated by an electric motor, a pneumatic motor or a hydraulic motor. The frame can be expandable to accommodate frames of different sizes. The workstation can have a plurality of trunnion mounted fixtures positioned next to each other and a robot moveable between the fixtures. The frames can be replaced with a lifting device moving along an overhead rail. The frame includes an aperture positioned along the rotational axis of the frame for communicating power from an external power source to workpiece engaging devices.Type: ApplicationFiled: November 16, 2001Publication date: July 18, 2002Inventors: Velibor Kilabards, Michael R. Dugas, Alan S. Kaufman, Karl G. Johnson
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Patent number: 6419071Abstract: A lowerator for an assembly system of the type including at least one rail defining a path of travel with respect to at least one workstation, and a conveyor for transporting a work piece along the rail. The conveyor includes a trolley moveable along the rail and a carrier moveable with respect to the trolley. The carrier supports a work piece during movement with respect to the workstation. The carrier is vertically positionable between a raised position and lowered position with respect to the trolley. The lowerator moves the carrier between the raised and lowered positions and cycles a latch for securing the carrier to the trolley when in the raised position. The lowerator includes at least one lifter or actuator defining a path of travel in at least a first direction, wherein the lifter actuates the latch to uncouple the trolley and carrier before moving the carrier into the lowered position at the workstation so that one or more processing operations can be performed on the work piece.Type: GrantFiled: September 28, 1999Date of Patent: July 16, 2002Assignee: Progressive Tool & Industries Co.Inventors: Keith A. Oldford, Michael R. Dugas, Velibor Kilibarda, Alan S. Kaufman
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Publication number: 20010054535Abstract: A gantry conveyor apparatus for transporting components between work stations in an assembly line. The apparatus includes an elevated gantry beam and two gantry carts movably mounted to roll along the beam. The gantry conveyor apparatus also includes a conveyor coupled to each gantry cart. The conveyor moves the carts along the gantry beam between stations in an assembly line. A lift tube is supported on each gantry cart and engages a part at one station, raises the part to an elevated transport position, and lowers and releases the part at a subsequent station. The apparatus also includes a harmonic lift drive coupled to the lift tubes and drives the lift tubes using a single motor rather than a separate motor at each lift.Type: ApplicationFiled: June 11, 2001Publication date: December 27, 2001Inventor: William M. Faitel