Conveyor Has Independent Lateral Pushers Patents (Class 198/370.02)
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Patent number: 8602202Abstract: A sorting device for sorting products, for example pieces of luggage, including a removing mechanism moving the product to be sorted off the supporting surface at a desired sorting location, wherein the removing mechanism includes a pusher element and a moving mechanism moving the pusher element laterally at a sorting location so as to have the pusher element push the product to be sorted off the supporting surface. The removing mechanism further includes two guides each sorting unit for guiding two respective guide members of the pusher element during the lateral movement of the pusher element.Type: GrantFiled: September 12, 2012Date of Patent: December 10, 2013Assignee: Vanderlande Industries Nederland B.V.Inventors: Jacobus Marie Van Den Goor, Martinus Johannes Maria Vertogen, Johannes Petrus Maria Vissers
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Patent number: 8590482Abstract: A traveling type dipping apparatus in a painting system of a vehicle body of an automobile, usable as mechanism to rotate and dip the vehicle body having been supported on a conveying traveling body horizontally in a forward facing direction in a treatment liquid while conveying the vehicle body.Type: GrantFiled: July 1, 2011Date of Patent: November 26, 2013Assignee: Daifuku Co., Ltd.Inventors: Shigeyoshi Nishihara, Hirohito Takeichi
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Patent number: 8549866Abstract: A cooling tunnel includes an infeed port for feeding objects, a discharge port for discharging objects, successive treatment stations for treating the objects with a cooling medium, and a conveyor system for transporting the objects to be cooled from the infeed port to the discharge port, with the conveyor system travelling through the individual treatment stations. The conveyor system has a first section running through several treatment stations, the first section extending from the infeed port to a turnaround station, a second section running through several treatment stations, the second section extending from the turnaround station to the discharge port, as well as a return section, which is arranged before the discharge port and connects a discharge-side zone of the second section with an infeed-side zone of the first section, to selectively either discharge objects or to cool them further. A method for operating a cooling tunnel is also provided.Type: GrantFiled: October 21, 2010Date of Patent: October 8, 2013Assignee: airinotec GmbHInventor: Stefan Hummrich
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Publication number: 20130220771Abstract: A shoe sorter switch for a conveyor includes a main body member positioned relative to the conveyor away from contact with any passing shoe of the conveyor. A plurality of subcomponents are mounted to the main body member and positioned to contact and direct passing shoes of the conveyor. The main body member and each of the plurality of subcomponents together define a plurality of precision fit couplings that each comprise a precision protrusion that is fit into a corresponding precision aperture. Related methods for assembling and installing the switch, including replacing damaged switch subcomponents without the need for any calibration to adjust the position of the replacement subcomponent relative to the main body member and to the conveyor are also provided.Type: ApplicationFiled: February 29, 2012Publication date: August 29, 2013Applicant: Cinetic Sorting Corp.Inventor: Steven Vann Schroader
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Publication number: 20130220770Abstract: A sorter conveyor system includes a conveyor forming an upwardly facing support surface for conveying objects. The support surface includes slots oriented transversely to the conveying direction and a plurality of shoe assemblies mounted for sliding movement along respective slots for transversely discharging objects from the conveying surface. Each shoe assembly includes a carrier disposed below the conveying surface, and a shoe disposed above the support surface. The shoe and the carrier together form a releasable connection therebetween. The releasable connection is configured to enable the shoe, in response to an undesirable force applied thereto, to detach completely from the carrier without breakage or failure of any part of the shoe assembly, and to be manually reattached without the use of tools or special skills. Various related methods are additionally disclosed.Type: ApplicationFiled: February 28, 2012Publication date: August 29, 2013Applicant: Cinetic Sorting Corp.Inventors: Edward YDOATE, Steven Vann Schroader
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Publication number: 20130161154Abstract: A positive displacement sorter includes a plurality of parallel laterally extending slats and a pair of wheel assemblies, each interconnecting common end portions of the slats thereby defining an endless web that travels in a longitudinal direction. An upper surface of the web defines an article-conveying surface. A plurality of pusher shoes travel along the slats in order to laterally displace articles on the conveying surface. A plurality of attachment mechanisms are provided. Each of the attachment mechanisms attaches an end portion of one of the slats to one of the wheel assemblies. Each of the attachment mechanisms includes a shoulder and a collar and at least one locking member. The collar engages the shoulder thereby providing retention of the slat to the wheel assembly. The locking member provides retention of the collar on the shoulder.Type: ApplicationFiled: December 11, 2012Publication date: June 27, 2013Applicant: Dematic Corp.Inventor: Dematic Corp.
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Patent number: 8469177Abstract: A positive displacement sorter and method of diverting articles includes providing a plurality of interconnected parallel slats defining an endless web that travels in a longitudinal direction, an upper surface of which defines an article-conveying surface and a plurality of pusher shoes. Each of the shoes travels along at least one of the slats in order to laterally divert articles on the conveying surface. Each of the shoes has a diverting member extending below the conveying surface. A plurality of diverting rails below the conveying surface are each capable of engaging the diverting member to cause the associated shoe to travel laterally to divert an article. A plurality of diverters are provided for selectively diverting at least one of the diverting members from a non-diverting path extending longitudinally along the sorter to one of said diverting rails in a diverting state. At least one of the diverters has a gate having a diverting surface.Type: GrantFiled: August 23, 2010Date of Patent: June 25, 2013Assignee: Dematic Corp.Inventors: Matthew A. Steenwyk, Mohan A. Ramankutty, Martin J. Stanish, Thomas H. Triesenberg
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Patent number: 8459440Abstract: In an article sorting device including a plurality of slats (article support bodies) overlaying between a pair of endless chains (endless rotation bodies) arranged along a main conveyance route, slats having a longitudinal direction at a right angle to the main conveyance route, and shoes (article lateral pressing bodies) fitted onto the slats slidably in the longitudinal direction of the slats, and guided by a branch guide member provided in a fixed direction relative to the main conveyance route, sliding sections for each of the shoes slidably in contact with each of the slats are positioned in the vicinity of both left and right ends in a sectional view relative to the longitudinal direction of the slats, and the sliding sections are positioned in the vicinity of a lower end in the sectional view.Type: GrantFiled: July 6, 2011Date of Patent: June 11, 2013Assignee: Daifuku Co., Ltd.Inventor: Manabu Onayama
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Publication number: 20130140138Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.Type: ApplicationFiled: February 4, 2013Publication date: June 6, 2013Applicant: Intelligrated Headquarters, LLCInventors: Raymond R. Neiser, Justin J. Zimmer, Martin A. Heit, Allen C. Brown
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Patent number: 8424670Abstract: A sorting device for sorting products, such as pieces of luggage. The sorting device includes one or more sorting units which are movable in a conveying direction along a conveying path. Each sorting unit may include a carrier for supporting a product to be sorted, an elongated pusher element disposed above an associated carrier, moving means for moving a pusher element sideways with respect to the associated carrier at a sorting location, and guide means for guiding the sideways movement of the pusher element. The guide means may include at least one guide, which is fixedly disposed relative to the associated carrier, and at least one guide member, which is movable along the at least one fixed guide. The guide member may be connected to the pusher element.Type: GrantFiled: January 20, 2009Date of Patent: April 23, 2013Assignee: Vanderlande Industries B.V.Inventor: Marie Jacobus Van Den Goor
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Patent number: 8413791Abstract: Provided is a positioning fence for use in lumber sawmills and method of using the positioning fence that facilitates automated positioning of lumber for cutting and a method of positioning lumber for cutting. Also provided is a retrofit position fence table and a method of using the retrofit position fence table. A continuous moving track loop has a plurality of paddles laterally positionable across the width of the track. A track moving device is used to adjust the final locked position of the paddles if the paddles are not locked in the desired position.Type: GrantFiled: August 12, 2010Date of Patent: April 9, 2013Assignee: Baxley Equipment Co.Inventors: Russell Kennedy, Pat Conry
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Patent number: 8413787Abstract: A sweeper sorting apparatus for use with a transport belt includes first and second drive belts and a sweeper. The first and second drive belts are positioned adjacent to first and second ends, respectively, of the transport belt and have upper portions oriented substantially parallel to and below an upper surface of the transport belt. The second end of the transport belt is opposite the first end of the transport belt. The sweeper is coupled at a first end to the first drive belt and at a second end to the second drive belt. The sweeper is positioned above the upper surface of the transport belt. At least one of the first drive belt and the second drive belt is operable to move the sweeper across the upper surface of the transport belt to push an item off the upper surface of the transport belt.Type: GrantFiled: March 8, 2011Date of Patent: April 9, 2013Assignee: Siemens Industry, Inc.Inventors: David J. Brouwer, Jeffrey R. Giegling
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Patent number: 8371431Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.Type: GrantFiled: May 14, 2009Date of Patent: February 12, 2013Assignee: Intelligrated Headquarters, LLCInventors: Raymond R. Neiser, Justin J. Zimmer, Martin A. Heit, Allen C. Brown
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Publication number: 20130001043Abstract: A sorting device for sorting products, for example pieces of luggage, including a removing mechanism moving the product to be sorted off the supporting surface at a desired sorting location, wherein the removing mechanism includes a pusher element and a moving mechanism moving the pusher element laterally at a sorting location so as to have the pusher element push the product to be sorted off the supporting surface. The removing mechanism further includes two guides each sorting unit for guiding two respective guide members of the pusher element during the lateral movement of the pusher element.Type: ApplicationFiled: September 12, 2012Publication date: January 3, 2013Applicant: Vanderlande Industries B.V.Inventors: Jacobus Marie VAN DEN GOOR, Martinus Johannes Maria Vertogen, Johannes Petrus Maria Vissers
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Patent number: 8297430Abstract: A sorting device for sorting products, for example pieces of luggage, including a removing mechanism moving the product to be sorted off the supporting surface at a desired sorting location, wherein the removing mechanism includes a pusher element and a moving mechanism moving the pusher element laterally at a sorting location so as to have the pusher element push the product to be sorted off the supporting surface. The removing mechanism further includes two guides each sorting unit for guiding two respective guide members of the pusher element during the lateral movement of the pusher element.Type: GrantFiled: January 30, 2008Date of Patent: October 30, 2012Assignee: Vanderlande Industries Nederland B.V.Inventors: Jacobus Marie Van Den Goor, Martinus Johannes Maria Vertogen, Johannes Petrus Maria Vissers
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Patent number: 8220617Abstract: The invention provides a device (10) for feeding sample containers (18) with an analysis sample (P) to be treated, to a treating apparatus (12) for treating the analysis sample (P), in particular to a centrifuge. The device comprises a conveyer (26, 27) for conveying at least one sample container (14) or at least one carrier containing a sample container (14), wherein the conveyer (26, 27) is configured for receiving multiple sample containers (14) and/or carriers and forms a circulating endless conveyer track. The device further comprises an input station (18) for handing over a sample container (14) or a carrier to the conveyer (26, 27). The input station (18) is displaced (V1, V2), with respect to the conveyer (26, 27), obliquely to the conveying direction (26b, 27b) Hof the conveyer (26, 27).Type: GrantFiled: June 23, 2009Date of Patent: July 17, 2012Assignee: Andreas Hettich GmbH & Co. KGInventor: Klaus-Gunter Eberle
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Modular manufacturing chain including a reverse transport direction and method of operation therefor
Patent number: 8196731Abstract: A manufacturing chain includes a plurality of modular manufacturing stations positioned in series and defining a forward transport direction. An article transportation device of at least one modular manufacturing station is configured to move a carrier in a reverse transport direction while an article transportation device of at least one other modular manufacturing station is driven in the forward transport direction.Type: GrantFiled: May 9, 2008Date of Patent: June 12, 2012Assignee: Caterpillar Inc.Inventors: John M. Spangler, Mark E. Dietz -
Patent number: 8167111Abstract: A sortation conveyor includes a method of calibrating the control system to provide a calibration value indicative of the spacial correlation between the sort induct sensor and the first shoe sensor.Type: GrantFiled: December 14, 2011Date of Patent: May 1, 2012Assignee: Intelligrated Headquarters LLCInventor: Troy E. Asman
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Patent number: 8167116Abstract: A method of reducing drag on the web of a positive displacement sorter is used with a web made up of a plurality of parallel slats interconnected at their opposite ends with chain assemblies in an endless loop. A plurality of pusher shoes each travel along at least one of said slats. The sorter further includes a driven sprocket assembly and a non-driven sprocket assembly. Each of the sprocket assemblies includes at least two sprockets on a shaft, each for engaging one of the chain assemblies. The sprocket assemblies support the chain assemblies at opposite ends of the web. The method includes auditing the sorter including determining if the slats are skewed with respect to the direction of travel of the web. If it is determined that the slats are skewed, then the chain assemblies and the non-driven sprocket assembly are modified. The chain assemblies are modified by adding side thrust wheels on opposite sides of the web.Type: GrantFiled: September 16, 2009Date of Patent: May 1, 2012Assignee: Dematic Corp.Inventors: Dennis J. Schuitema, Stephen C. Wolf, Kenneth J. Kooistra, David M. Berghorn
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Publication number: 20120031731Abstract: Article sorting equipment of the present invention comprises: a rotation drive device; endless chains rotated on a conveyance route by the rotation drive device; a plurality of slats on which the article is placed and conveyed; and shoes attached to the slats. In the present invention, detected plates are attached to the slats, and a detection device for detecting the detected plates is provided. Based on timing of detecting the detected plates, positions of the slats are obtained.Type: ApplicationFiled: July 25, 2011Publication date: February 9, 2012Applicant: DAIFUKU CO., LTD.Inventor: Manabu ONAYAMA
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Publication number: 20120006649Abstract: In an article sorting device including a plurality of slats (article support bodies) overlaying between a pair of endless chains (endless rotation bodies) arranged along a main conveyance route, slats having a longitudinal direction at a right angle to the main conveyance route, and shoes (article lateral pressing bodies) fitted onto the slats slidably in the longitudinal direction of the slats, and guided by a branch guide member provided in a fixed direction relative to the main conveyance route, sliding sections for each of the shoes slidably in contact with each of the slats are positioned in the vicinity of both left and right ends in a sectional view relative to the longitudinal direction of the slats, and the sliding sections are positioned in the vicinity of a lower end in the sectional view.Type: ApplicationFiled: July 6, 2011Publication date: January 12, 2012Applicant: DAIFUKU CO., LTD.Inventor: Manabu ONAYAMA
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Patent number: 8069969Abstract: A transport device for objects comprises a frame with a series of carriers that run mutually parallel and are pivotally coupled to an endless drivable moving track so as to enable displacement in a direction of displacement. At least some of the carriers comprise pusher shoes with guiding construction that are shiftable along the relevant carriers transversely of the direction of displacement using guide means arranged on the frame. The guiding construction comprises a guide pin with a guide body arranged thereon, wherein the guide pin comprises at least two portions of differing diameter, that the guide means comprise a guide channel in which the guide pin can engage, and that the depth of the guide channel progresses such that, at first engagement, the portion of the guide pin with the largest diameter engages in the guide channel, and with further engagement a portion with a smaller diameter.Type: GrantFiled: April 6, 2007Date of Patent: December 6, 2011Assignee: Van Riet Equipment B.V.Inventor: Casper Hermanus Gerardus Vlug
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Publication number: 20110272243Abstract: An apparatus and method of transporting food products to a loading station having a cooling conveyor that selectively drops food product into a distributor. The distributor separates product into at least two lanes and drops product onto a conveyor. A balancing and diverting conveyor monitors and counts product in each lane and diverts product selectively based upon the sensed product. An orienter transfers product from a loading conveyor to a buffer conveyor. The buffer conveyor transfers product to a main conveyor which transfers product to a loading head.Type: ApplicationFiled: July 19, 2011Publication date: November 10, 2011Inventors: David W. ALEXANDER, Kevin J. HANSEN, Colin R. HART, Joshua W. HIGGINS
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Publication number: 20110220459Abstract: A sweeper sorting apparatus for use with a transport belt includes first and second drive belts and a sweeper. The first and second drive belts are positioned adjacent to first and second ends, respectively, of the transport belt and have upper portions oriented substantially parallel to and below an upper surface of the transport belt. The second end of the transport belt is opposite the first end of the transport belt. The sweeper is coupled at a first end to the first drive belt and at a second end to the second drive belt. The sweeper is positioned above the upper surface of the transport belt. At least one of the first drive belt and the second drive belt is operable to move the sweeper across the upper surface of the transport belt to push an item off the upper surface of the transport belt.Type: ApplicationFiled: March 8, 2011Publication date: September 15, 2011Inventors: David J. Brouwer, Jeffrey R. Giegling
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Publication number: 20110108388Abstract: A sorting device for sorting products, including successive load carrying platforms having a front edge and a rear edge for supporting products to be sorted on a supporting surface thereof, a conveying mechanism conveying the load carrying platforms in a conveying direction along a conveying path, a sorting mechanism including plural pusher elements pushing a product to be sorted sideways off at least one supporting surface at a desired sorting location using at least one pusher element. The pusher elements each extend above at least part of the at least one load carrying platform and are arranged for being jointly conveyed with the at least one load carrying platform in the conveying direction. A drive mechanism moves the at least one pusher element sideways at a desired sorting location.Type: ApplicationFiled: April 10, 2009Publication date: May 12, 2011Applicant: Vanderlande Industries B.V.Inventors: Jacobus Marie Van Den Goor, Erwin Hendrikus Petrus Martinus Johannes Van Schaijk, Martinus Johannes Maria Vertogen, Johannes Petrus Maria Vissers
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Patent number: 7886891Abstract: An assembly comprising a plurality of pistons, each of the pistons comprising of a cylinder and a piston rod, a first collar for supporting the cylinders at a first end and a second collar for supporting the cylinders at a second end, for each of the cylinders, a first air inlet through the first collar into the first cylinder end and a second air inlet through the second collar into the second cylinder end, a plurality of valves, each of the valves connected to a source of compressed air, and a plurality of air hoses interconnecting each of the valves with one of the air inlets.Type: GrantFiled: February 17, 2006Date of Patent: February 15, 2011Assignee: Sidel ParticipationsInventors: Michel Ranger, Markus Zweili
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Patent number: 7857116Abstract: A sortation conveyor has a plurality of pairs of slats which are generally aligned with each other and which define a portion of an upper conveying surface. A gap is defined between the slats of the pair which extends laterally. The gap may have an offset portion.Type: GrantFiled: October 31, 2007Date of Patent: December 28, 2010Assignee: Intelligrated Headquarters LLCInventors: Martin Albert Heit, Matthew John Tefend, Justin Zimmer
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Publication number: 20100300835Abstract: A method of reducing drag on the web of a positive displacement sorter is used with a web made up of a plurality of parallel slats interconnected at their opposite ends with chain assemblies in an endless loop. A plurality of pusher shoes each travel along at least one of said slats. The sorter further includes a driven sprocket assembly and a non-driven sprocket assembly. Each of the sprocket assemblies includes at least two sprockets on a shaft, each for engaging one of the chain assemblies. The sprocket assemblies support the chain assemblies at opposite ends of the web. The method includes auditing the sorter including determining if the slats are skewed with respect to the direction of travel of the web. If it is determined that the slats are skewed, then the chain assemblies and the non-driven sprocket assembly are modified. The chain assemblies are modified by adding side thrust wheels on opposite sides of the web.Type: ApplicationFiled: September 16, 2009Publication date: December 2, 2010Applicant: Dematic Corp.Inventors: Dennis J. Schuitema, Stephen C. Wolf, Kenneth J. Kooistra, David M. Berghorn
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Publication number: 20100276248Abstract: A device and a method for removing objects (12) froth a moving transport device (14) having objects (12) standing in a row thereon, including a removing device (20) for pushing and thus removing selected objects (12) at a right angle or any other angle with respect to the direction of travel of the transport device (14). The removing device (20) is formed by a position-controlled linear actuator (22).Type: ApplicationFiled: April 6, 2010Publication date: November 4, 2010Applicant: KRONES AGInventor: Thorsten Gut
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Patent number: 7798306Abstract: A diverter assembly for a positive displacement sorter apparatus having a plurality of interconnected slats that define a conveying surface adapted to convey articles in a longitudinal direction and having a plurality of pusher shoes adapted to move along at least one of the plurality of slats to laterally displace articles on the conveying surface. The diverter assembly includes a diverting track extending diagonally under the conveying surface and an actuator is provided for selectively diverting at least one of the pusher shoes toward the diverting track. A diverter nose is adapted to guide the pusher shoe to the diverting track when diverted by the actuator or to guide the pusher shoe away from said diverting track when not diverted by said actuator. At least a portion of said diverter nose is adapted to move laterally and longitudinally when struck generally head-on by a portion of a pusher shoe.Type: GrantFiled: November 19, 2008Date of Patent: September 21, 2010Assignee: Dematic Corp.Inventors: Matthew T. Brayman, Steven M. DeMan
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Patent number: 7779986Abstract: In a transfer system used for transferring articles that are conveyed on a main conveying path to branching conveying paths, change-over guiding sections of change-over units have an upper guiding body and a lower guiding body and the change-over action of the upper guiding body is caused by the motion force of an article side-push body in the direction of a main conveying path, and the change-over action of the lower guiding body is caused integrally in the second half of this change-over action. As a result, a sufficient change-over guiding length in the change-over unit can be ensured and change-over can be performed smoothly via both guiding bodies at all times.Type: GrantFiled: October 6, 2006Date of Patent: August 24, 2010Assignee: Daifuku Co., Ltd.Inventor: Masahiro Enomoto
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Patent number: 7726461Abstract: In one embodiment, apparatus for controlling spacing of objects conveyed by an object conveyor and for selectively ejecting objects from the object conveyor include flights that extend transversely across the object conveyor to limit travel of the objects to control their relative spacing, and ejectors associated with the flights that can be selectively actuated to eject the objects whose travel has been limited by the associated flights.Type: GrantFiled: August 12, 2008Date of Patent: June 1, 2010Assignee: Laitram, L.L.C.Inventor: Robert F Risley
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Publication number: 20100116620Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.Type: ApplicationFiled: May 14, 2009Publication date: May 13, 2010Applicant: Intelligrated, Inc.Inventors: Raymond R. Neiser, Justin J. Zimmer, Martin A. Heit, Allen C. Brown
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Patent number: 7690496Abstract: A diverter is for intended use in connection with a diverter conveyor for diverting articles moving in a conveying direction from a first path of travel to a second path of travel. The diverter includes a guide mounted for relative movement thereto from a first position adjacent one side of the diverter corresponding to the first path of travel to a second position adjacent another side of the diverter corresponding to the second path of travel. A magnetic coupling is formed between the diverter and the guide for maintaining the guide in either the first position or the second position. A selector may be provided as part of a switch for switching the guide between the first and second positions. Related aspects include a conveyor incorporating the diverter and methods of use and manufacture.Type: GrantFiled: February 1, 2008Date of Patent: April 6, 2010Assignee: Span Tech LLCInventors: Stephen C. Fye, Lewis W. Ward, B. Keith Thomas, Ashok R. Anumula
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Publication number: 20100059333Abstract: A sorting device for sorting products, for example pieces of luggage, including a removing mechanism moving the product to be sorted off the supporting surface at a desired sorting location, wherein the removing mechanism includes a pusher element and a moving mechanism moving the pusher element laterally at a sorting location so as to have the pusher element push the product to be sorted off the supporting surface. The removing mechanism further includes two guides each sorting unit for guiding two respective guide members of the pusher element during the lateral movement of the pusher element.Type: ApplicationFiled: January 30, 2008Publication date: March 11, 2010Applicant: Vanderlande Industries Nederland B.V.Inventors: Jacobus Marie Van Den Goor, Martinus Johannes Maria Vertogen, Johannes Petrus Maria Vissers
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Publication number: 20100006393Abstract: A diverter assembly for conveyor systems that moves in a substantially linear direction in and out of the path of loads on the conveyor system.Type: ApplicationFiled: July 14, 2008Publication date: January 14, 2010Applicant: JERVIS B. WEBB COMPANYInventor: Donald L. LeCroy
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Publication number: 20100000583Abstract: The invention presented comprises an operation system in which items to be processed by an operator, such as a washer/dryer, bulk sterilizer, or kiln, are fed into and removed from the operator by a continuous conveyor. A microcontroller controls actuators in loading zones distributed along the conveyor that switch the individual loading zones from bypass to push mode to alternately allow the items to remain stationary on the moving conveyor or be moved to a downstream loading zone when in the push mode. In a preferred embodiment, at least one loading zone is located at least partly within the operator.Type: ApplicationFiled: June 11, 2009Publication date: January 7, 2010Inventors: Mark M. Misso, Frank D. Darrow, James Tomasine
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Patent number: 7641039Abstract: A positive displacement article sorter and method of monitoring a positive displacement article sorter, wherein the article sorter includes a frame, an endless web traveling in a longitudinal direction about the frame and an electric motor driving the endless web. The endless web is defined by a pair of continuous chains and a plurality of cross members connected at opposite ends with the chain. The positive displacement sorter includes a plurality of pusher shoes, each laterally traveling along at least one of the cross members. A sensing assembly is provided that has first and second portions. The first portion of said sensing assembly is positioned at the web. The second portion of said sensing assembly is positioned at a stationary location. The first portion of said sensing assembly is sensed with the second portion of the sensing assembly as the first portion of said sensing assembly travels about the frame. A parameter of the web is determined from an output of the sensing assembly.Type: GrantFiled: May 7, 2008Date of Patent: January 5, 2010Assignee: Dematic Corp.Inventors: Thomas B. Smith, Robert W. Gallatin, Bradley D. Baldwin
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Patent number: 7628265Abstract: A positive displacement sorter apparatus and method includes providing a plurality of interconnected slats defining an endless web, an upper run of the web defining a conveying surface. A plurality of pusher shoes are provided, each moving along at least one of the plurality of slats to laterally displace articles on the conveying surface. Each of the pusher shoes includes a diverting portion extending above the conveying surface. The diverting portion includes a diverting surface and a stop surface. The diverting surface contacts an article and laterally displaces that article. A lifting force is applied by the diverting surface to a portion of the article being diverted. The stop surface limits movement of the article relative to the pusher shoe.Type: GrantFiled: July 24, 2007Date of Patent: December 8, 2009Assignee: Dematic Corp.Inventors: Rhonda J. Verploegen, Frank W. Veit, Brian J. Feenstra, Gerald A. Brouwer
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Patent number: 7611006Abstract: Embodiments are directed to conveyor systems and methods which can accommodate negative gap between articles (e.g., cartons, packages, products, etc.) conveyed upon a sortation conveyor. Negative gap is attained by placing articles side-by-side upon a conveyor (as opposed to single file) so that the trailing edge of a leading article can lag behind the leading edge of a trailing article in the movement direction. In one embodiment, a conveyor system comprises a main conveying line providing a conveying surface configured to carry articles, a plurality of pusher elements associated with the main conveying line, a controller configured to assign pusher elements to articles being conveyed and to determine whether two articles received can be placed next to one or more of the same pusher elements in an overlapping relationship, can be placed to receive contact from immediately adjacent pusher elements, or should be spaced by one or more pusher elements.Type: GrantFiled: July 31, 2007Date of Patent: November 3, 2009Assignee: FKI Logistex, Inc.Inventors: John D. Moore, Brian D. Hysell
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Patent number: 7568572Abstract: A control architecture for material handling includes multiple tiers of controllers, such as three. The lowest-level controllers interact directly with sensors and actuators used in the material handling system, such as photo-eyes and motors used with conveyors. The lowest-level controllers receive higher level commands from one or more mid-level controllers. The mid-level controllers, in turn, receive still higher level commands and information from at least one upper level controller. Each mid and low level controller is designed to include sufficient intelligence to deal with many of the signals and messages it receives without having to forward those signals or messages to the next higher level controller and await instructions from that higher level controller. The system thus distributes intelligence amongst the controllers. The system is well-adapted for application to conveyor control systems.Type: GrantFiled: September 27, 2007Date of Patent: August 4, 2009Assignee: Dematic Corp.Inventors: David W Zeitler, Andrew R. Black, Clyde Miin-Arng Ko
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Patent number: 7562761Abstract: An article sorter is made up of a web defined by a plurality of interconnected, laterally elongated, slats. An upper portion of the web defines a longitudinally extending conveying surface. Each of the slats has a generally planar upper surface forming a portion of the conveying surface. A plurality of pusher shoes travel laterally of the conveying surface to laterally displace articles on the conveying surface. A drive assembly is provided. The drive includes at least one sprocket and a motor. The motor is adapted to rotate the sprocket(s). The sprocket(s) engage the slats to propel the web.Type: GrantFiled: November 29, 2007Date of Patent: July 21, 2009Assignee: Dematic Corp.Inventors: Ryan D. Tasma, David H. Cotter, Ted W. Haan
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Publication number: 20090159405Abstract: An item transport system includes a first transport element rotating around a plurality of first transport rollers in a first direction, a second transport element in opposing relation to the first transport element, the second transport element rotating around a plurality of second transport rollers in a second direction opposite to the first direction, a guide plate proximate to the first transport element for engaging the items during processing by an item processing element, and an item registration device configured to maintain the items in registration with the guide plate. The item registration device includes a plurality of independently articulating pivot assemblies biased to engage the second transport element with the first transport element and a plate associated with each pivot assembly. Each plate is fixedly constrained with respect to the pivot assembly at one end and slidably constrained with respect to the pivot assembly at another end.Type: ApplicationFiled: August 28, 2008Publication date: June 25, 2009Applicant: Pitney Bowes Inc.Inventors: Daniel J. Williams, Luciano P. Dos Santos, Russell W. Holbrook
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Patent number: 7549527Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.Type: GrantFiled: January 16, 2008Date of Patent: June 23, 2009Assignee: Intelligrated, Inc.Inventors: Raymond R. Neiser, Justin J. Zimmer, Martin A. Heit, Allen C. Brown
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Publication number: 20090139834Abstract: A diverter assembly for a positive displacement sorter apparatus having a plurality of interconnected slats that define a conveying surface adapted to convey articles in a longitudinal direction and having a plurality of pusher shoes adapted to move along at least one of the plurality of slats to laterally displace articles on the conveying surface. The diverter assembly includes a diverting track extending diagonally under the conveying surface and an actuator is provided for selectively diverting at least one of the pusher shoes toward the diverting track. A diverter nose is adapted to guide the pusher shoe to the diverting track when diverted by the actuator or to guide the pusher shoe away from said diverting track when not diverted by said actuator. At least a portion of said diverter nose is adapted to move laterally and longitudinally when struck generally head-on by a portion of a pusher shoe.Type: ApplicationFiled: November 19, 2008Publication date: June 4, 2009Applicant: Dematic Corp.Inventors: Matthew T. Brayman, Steven M. DeMan
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Publication number: 20090120764Abstract: Sortation conveyor apparatus and methods for selectively diverting articles from a primary conveying surface onto branch lines are provided. In one embodiment, a method comprises assigning memory cells to first and second articles based upon the location of the articles along the primary conveyor, and determining if the second article is to be diverted to the same location as the first article, and if so, assigning the trailing cell assigned to the trailing end of the first article to other than the first article.Type: ApplicationFiled: January 21, 2009Publication date: May 14, 2009Inventors: Brian D. Hysell, John D. Moore
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Patent number: 7530441Abstract: A crossover switch for a sortation conveyor has actuators that extend into the divert guide path which are operable to respond to the travel of a guide element through the path to move the switch element from one position to another.Type: GrantFiled: June 6, 2006Date of Patent: May 12, 2009Assignee: Intelligrated, Inc.Inventor: Justin J. Zimmer
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Patent number: 7516835Abstract: A sortation conveyor has a divert guide path which is configured to guide pushers to engage articles disposed on an endless conveying surface at an initial impact which does not result in an out of control situation even at high speeds. The divert guide path is disposed at a plurality of divert angles, and guides pushers to engage articles at a low initial contact divert angle and first lateral speed and to accelerate the articles to a final divert angle and second, higher, lateral speed. The pushers may be undergoing lateral acceleration at the time initial contact is made with the articles.Type: GrantFiled: March 12, 2004Date of Patent: April 14, 2009Assignee: Intelligrated, Inc.Inventors: Raymond R. Neiser, Justin J. Zimmer, Martin A. Heit, Allen C. Brown
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Patent number: 7513356Abstract: A positive displacement sorter apparatus includes a plurality of interconnected slats defining an endless traveling web. An upper run of the web defines a first conveying surface traveling in a longitudinal direction. A plurality of pusher shoes are provided, each moving along at least one of the slats to laterally displace an article on said conveying surface. A web end portion of the web is extendable and contractible in the longitudinal direction. A product handling conveyor at the web end portion has a second conveying surface that is adapted to supply product to, or receive product from, the first conveying surface. The product handling conveyor has a conveyor end portion that is adjacent to the web and is moveable with extension and contraction of the web end portion. In this manner, the first and second conveying surfaces maintain a constant relative relationship.Type: GrantFiled: April 30, 2008Date of Patent: April 7, 2009Assignee: Dematic Corp.Inventors: Frank W. Veit, Rhonda J. Verploegen, Thanh V. Nguyen, Mark S. Harkema
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Patent number: 7506744Abstract: In a changeover system of the present invention, the upper part of the transverse pushing action section of the article transverse pushing body is formed as a tilted upper surface with a middle portion in the front rear direction being tilted forward and downward and a front end portion is formed as a leading end upper surface with gradual inclination conjointly with the tilted upper surface. As a result, the leading end upper surface with gradual inclination smoothly enters below the article, the article can be lifted by the tilted upper surface, and the prescribed transverse movement can be implemented without squeezing the article.Type: GrantFiled: March 22, 2006Date of Patent: March 24, 2009Assignee: Daifuku Co., Ltd.Inventor: Masahiro Enomoto