Abstract: A method of correcting angles of a welding torch positioned by a user while training a robot of a robotic welding system is provided. Weldment depth data of a weldment and a corresponding weld seam is acquired and 3D point cloud data is generated. 3D plane and intersection data is generated from the 3D point cloud data, representing the weldment and weld seam. User-placed 3D torch position and orientation data for a recorded weld point along the weld seam is imported. A torch push angle and a torch work angle are calculated for the recorded weld point, with respect to the weldment and weld seam, based on the user-placed torch position and orientation data and the 3D plane and intersection data. The torch push angle and the torch work angle are corrected for the recorded weld point based on pre-stored ideal angles for the weld seam.

Abstract: An automatic darkening filter with adaptive parameter adjustment includes: a welding arc intensity detection unit configured to provide a first signal for determining the welding arc intensity; a solar power supply module configured to provide electric energy for the welding arc intensity detection unit and provide a second signal for determining the ambient light intensity; and a CPU and a light valve, the CPU being configured to calculate a difference between the welding arc intensity and the ambient light intensity based on the first and second signals, and control the scale number of the light valve based on the difference. The automatic darkening filter can realize the automatic adjustment of the scale number, and in the adjustment process, the welding arc intensity signal can be revised based on the ambient light intensity, which can effectively ensure the accuracy of the final determination of the scale number.

Abstract: A curved eye protection shield for welding protection. The eye protection shield has an electrically switchable darkening filter and a protective cover. The darkening filter has eye facing major inner and outer surfaces, and the protective cover has major inner and outer surfaces. The protective cover is provided for arrangement on the inner surface of the darkening filter. The inner and outer surface of the darkening filter are equidistant, whereas the inner and outer surface of the protective cover are non-equidistant. The invention is advantageous in that it provides an eye protection shield having a minimized refractive power.

Abstract: The present application discloses a wireless projector-type auto-darkening welding helmet comprising: a helmet housing; a headband structure for securing the helmet housing; an auto-darkening filter secured on the helmet housing; a wireless communication module; and a micro-projector which is data-connected to the auto-darkening filter and the wireless communication module, wherein when the auto-darkening filter is in a transparent state, the micro-projector is adaptable to project operating parameters of the auto-darkening filter and/or data received by the wireless communication module, as images, onto a plane in front of the welding helmet such that they can be watched by an operator who wears the welding helmet on his/her head. The present application also discloses a welding apparatus equipped with said wireless projector-type auto-darkening welding helmet.

Abstract: A display apparatus comprising an anisotropic absorption layer and a display panel is disclosed. The anisotropic absorption layer is arranged at light-emitting side of the display panel. A predefined angle is formed between an absorption axis of the anisotropic absorption layer and a normal of the display panel. The anisotropic absorption layer is adapted to absorb ambient lights and transmit display lights from the display panel. The anisotropic absorption layer has a high absorptance to the ambient lights and a high transmittance to the display lights, such that the display apparatus can reduce influence of the ambient lights and improve energy usage.

Abstract: An eye protection device for a welding mask or the like includes a welding activity detection circuit that is configured to detect welding activity, and a filter driver that controls an optical filter to be in undarkened and darkened states. The filter driver is configured to (i) provide a slower and/or gradual opening of the filter, (ii) insert a user-selected delay and/or gradient between the end of welding activity and the opening of the filter, and/or (iii) cause variation of light transmission values of the filter between a darkened state and an undarkened state based on varying brightness detected by a brightness sensor during transition of the filter from a darkened state to an undarkened state.

Abstract: A welding helmet comprises a face cover, a first pane and a second pane. The face cover comprises a panel extending across an entire face of a person. The first pane comprises auto darkening material supported by the face cover panel so as to extend in a first flat plane. A second pane comprises auto darkening material supported by the face cover panel so as to extend in a second flat plane oblique to the first flat plane.

Abstract: A grinding mode selector switch for welding masks which controls an anti-glare device blocking hazardous light during a welding operation or an operation using a cutting torch and protecting eyes of a worker during a grinding operation without taking off a welding mask during the welding operation and the grinding operation is disclosed. The grinding mode selector switch for welding masks is installed on the outer surface of the welding mask and is not touched by an external object, and the protruding height of a button protective cap is equal to or greater than the height of a button so as to prevent the button from being touched by an external object when the worker performs an operation.

Abstract: Disclosed is a welding helmet including an anti-blinding device to selectively control a welding operation and a grinding operation, and more particularly, a welding helmet, which stably protects the welder's eyes and enables easy switching of the anti-blinding device from a welding operation mode to a grinding operation mode or vice versa without taking off the welding helmet. In addition to the anti-blinding device to protect the welder's eyes from light emitted from a welding or cutting torch during a welding or grinding operation, a switch is provided at an outer surface of the welding helmet to allow a welder to conveniently select a welding operation mode or a grinding operation mode without taking off the welding helmet.

Abstract: A face protector for protecting a worker's eyes and face comprises an auto-darkening filter unit which in turn comprises a filter pane or ADF pane and an electronics unit driving the ADF pane, the electronics unit being configured to switch the ADF pane automatically from a transparent state to a darkened state. A hard shell unit comprises a shell carrying an ADF unit with the ADF and being shaped to protect a wearer's face, the shell being manufactured of a plastic material. A soft shell unit comprises a cap for protecting the crown of the wearer's head and a neck protector for protecting the wearer's neck, the soft shell unit being made of a combination of flexible fabric with support elements.

Abstract: A lens assembly for securing in an opening in a face plate of a face protector has a first, retainer lens of shape and dimensions configured to be secured in the front opening of a face plate and having a curvature substantially matching the curvature of the face plate. A second lens of smaller dimensions is secured behind the first lens to provide a lens-in-a-lens configuration. The lens assembly may be releasably secured in the face plate opening and the second lens is interchangeable with sets of lenses having different properties such as lens shade. The retainer assembly has a back cover and a gasket or spacer between the back cover and second lens to allow second lenses of different depths to be secured in the assembly.

Abstract: A grinding mode selector switch for welding masks which controls an anti-glare device blocking hazardous light during a welding operation or an operation using a cutting torch and protecting eyes of a worker during a grinding operation without taking off a welding mask during the welding operation and the grinding operation is disclosed. The grinding mode selector switch for welding masks is installed on the outer surface of the welding mask and is not touched by an external object, and the protruding height of a button protective cap is equal to or greater than the height of a button so as to prevent the button from being touched by an external object when the worker performs an operation.

Abstract: A lens assembly for securing in an opening in a face plate of a face protector has a first, retainer lens of shape and dimensions configured to be secured in the front opening of a face plate and having a curvature substantially matching the curvature of the face plate. A second lens of smaller dimensions is secured behind the first lens to provide a lens-in-a-lens configuration. The lens assembly may be releasably secured in the face plate opening and the second lens is interchangeable with sets of lenses having different properties such as lens shade. The retainer assembly has a back cover and a gasket or spacer between the back cover and second lens to allow second lenses of different depths to be secured in the assembly.

Abstract: A lens assembly for securing in an opening in a face plate of a face protector has a first, retainer lens of shape and dimensions configured to be secured in the front opening of a face plate and having a curvature substantially matching the curvature of the face plate. A second lens of smaller dimensions is secured behind the first lens to provide a lens-in-a-lens configuration. The second lens extends across a wearer's eyes when the face protector is worn and the first lens has side portions which extend around at least part of the opposite sides of the face to provide peripheral vision. The lens assembly may be releasably secured in the face plate opening and one or both lenses may be interchangeable with sets of lenses having different properties such as lens shade.

Abstract: The welding filter device includes a light sensor, a microprocessor, a liquid crystal display, and a user interface. The light sensor senses light to generate a welding signal and a light source intensity signal. The microprocessor comprises a determining module, a control module, a regulating module, and a storage module. The determining module receives the welding signal and determines whether to activate a welding mechanism. The control module receives the light source intensity signal and outputs a control signal. The liquid crystal display presents a first display status according to the control signal. The user interface is used to generate a setting signal; wherein when the liquid crystal display presents the first display status, the regulating module receives the setting signal to regulate the settings so that the liquid crystal display presents a second display status. Furthermore, a method for controlling the welding filter device is also disclosed herein.

Abstract: A system enables transmitting a torch angle and/or a torch-to-workpiece distance error to a welding operator when these parameters are outside of a preset optimal range via real time audio cues. Weld characteristics are communicated via audio signals, which indicate to the welding operator the direction and severity of the torch angle error. Audio cues, such as pulsed or continuous tones, are used to communicate torch-to-workpiece distance to the welding operator.

Abstract: This invention defines a welding helmet that encloses a welders head on five sides and with an optional skirt covers their neck. The helmet contains a fan, filter and cooling module to provide clean cool air that reduces welding fume levels in the breathing zone below suggested maximums. By providing cool air to the welders head and neck area their whole body will feel cooler. It suggests the use of an external power source to provide the energy required to have a fan of sufficient capacity to draw air thorough a quality filter so potentially hazardous constituents of welding fumes are captured. This externally supplied power allows the required cooling capacity thermal electric cooling modules to be used to significantly lower the ambient air temperature. This helmet allows the welding operator to have sufficient cooling to improve their overall work environment for one of the most objectionable welding issues, excess heat.

Abstract: A control circuit for an automatic shading welding helmet prevents a LCD driving from being delayed owing to a reset delay of a micro computer. The control circuit for the automatic shading welding helmet having a welding detecting part, a solar cell, a micro computer, a LCD driving part, a LCD driving power, a LCD part, a high voltage supplying part, and a power supply includes a welding detecting signal processing part for outputting a welding detecting signal when the welding detecting signal is inputted from the welding detecting part and allowing the power to be supplied to the micro computer through the power supply; and a temporary driving controller for allowing a temporary power to be directly supplied to the LCD driving part before a reset of the micro computer and allowing the power of the power supply to be supplied to the LCD driving part.

Abstract: Methods and systems for transmitting a torch angle and/or a torch-to-workpiece distance error to a welding operator when these parameters are outside of a preset optimal range via real time visual and/or audio cues are provided. One embodiment of the present disclosure relates to weld characteristic communication via intuitive arrays of visual indicators located on the periphery of a lens, which indicate to the welding operator the direction and severity of the torch angle error. In one embodiment, audio cues, such as pulsed or continuous tones may be used to communicate torch-to-workpiece distance to the welding operator. In certain embodiments, vertical visual indicator arrays may be used to indicate additional weld or auxiliary information, such as battery charge state, torch speed and so forth, to the welding operator. All the components of the communication system may be located in or on the welding helmet or the components may be split between the helmet and a belt pack.

Abstract: Disclosed is a welding helmet including an anti-blinding device to selectively control a welding operation and a grinding operation, and more particularly, a welding helmet, which stably protects the welder's eyes and enables easy switching of the anti-blinding device from a welding operation mode to a grinding operation mode or vice versa without taking off the welding helmet. In addition to the anti-blinding device to protect the welder's eyes from light emitted from a welding or cutting torch during a welding or grinding operation, a switch is provided at an outer surface of the welding helmet to allow a welder to conveniently select a welding operation mode or a grinding operation mode without taking off the welding helmet.

Abstract: A welding flash protection apparatus for use with a welding machine with gas shielding is disclosed, the apparatus providing for delay of the welding flash thereby preventing the typically inherent fraction of a second delay between flash and lens darkening, hence protecting the eyes. The apparatus provides a complete helmet or apparatus components for fitment to an existing helmet. The apparatus provides a unique transmitter antenna mount for the shielding gas tank.

Abstract: A welding machine having a first receiver for remote control of the operating parameters, a viewing module having a second receiver for remotely controlling the operating parameters of the viewing module, and a control module for controlling the operating parameters of the welding machine and the viewing module wherein the control modules and the viewing modules may be mounted in a helmet. A master control module is provided for remotely controlling a plurality of control modules wherein each control module controls a viewing module. Each pair of control module and viewing ,module controlled by the master control module may be mounted in a helmet.

Abstract: There are provided systems and methods for automatic adjustment of sensitivity threshold settings in an auto-darkening lens. For example, a user may initiate an automatic sensitivity setting process by activating a user interface (e.g., a button, a switch, a slider, etc.). The automatic sensitivity setting process may proceed to gradually increase the sensitivity threshold voltage until it exceeds an optical voltage based on the ambient light. The process may then be terminated. In some embodiments, a hysteresis may be added to the sensitivity threshold voltage to prevent lens flicker. The automatic sensitivity setting process may be implemented in a digital or analog system. These automatic sensitivity setting processes and systems may save time and provide for more precise sensitivity adjustment.

Abstract: A protective automatic darkening filter construction 10 includes two low twist liquid crystal cells 26, 30 interspersed between a series of offset polarizers 24, 28, 32. The resulting construction provides improved homogeneity in the dark state as viewed by the user over a large viewing angle. By reducing variations in shade, visibility through the filter may be improved.

Abstract: An anti-glare protection device for a welding mask includes a transmission control circuit for determining a darkening signal from a control signal, a welding activity detection circuit (6) for detecting a welding activity, based on the output of a first sensor circuit. The welding activity detection circuit is arranged to control, via an activation switch, whether either the darkening signal or a signal corresponding to an undarkened optical filter is input to a filter drive circuit. The filter drive circuit drives a controllable optical filter to a transmission value according to the signal input to the filter drive circuit. A manual input device allows a user to manually adjust a user selected signal. A second sensor circuit determines a sensed signal. A manually operable mode selection switch for selecting either, in a manual mode, the user selected signal or, in an automatic mode, the sensed signal to be used as the control signal to the transmission control circuit.