Utilizing Fluidized Bed Or Particulate Electrode Patents (Class 205/348)
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Patent number: 11339483Abstract: A water electrolyzer comprises an electrolyzer stack comprising at least two electrochemical cells. Each cell comprises an anion exchange membrane, a base metal anode electrocatalyst, a base metal cathode electrocatalyst, and a sufficiently long ion conduction path between adjacent cells such that shunt currents are less than 1% of the total current supplied to the stack.Type: GrantFiled: April 5, 2021Date of Patent: May 24, 2022Assignee: Alchemr, Inc.Inventor: Richard I. Masel
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Patent number: 9184454Abstract: An energy storage system according to the present disclosure includes a cell and an electrolyte supply arrangement for supplying an electrolyte to the cell. The cell has a flow chamber, an electrode and a mixing arrangement positioned in the flow chamber proximate the electrode. The mixing arrangement includes a plurality of ramps that each extend at an angle with respect to the electrode, and each respective ramp defines a void space between the respective ramp and the electrode. Furthermore, the ramps and the void spaces are configured to facilitate mixing of the electrolyte in the flow chamber.Type: GrantFiled: December 21, 2012Date of Patent: November 10, 2015Assignee: VIZN ENERGY SYSTEMS, INCORPORATEDInventors: Steven L. Peace, Gerald P. Backer
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Publication number: 20140291161Abstract: Provided is a method for obtaining a particular metal at high purity, with safety, and at low cost, from a treatment object containing two or more metal elements. The present invention provides a method for producing a metal by molten salt electrolysis, the method including a step of dissolving, in a molten salt, a metal element contained in a treatment object containing two or more metal elements; and a step of depositing or alloying a particular metal present in the molten salt, on one of a pair of electrode members disposed in the molten salt containing the dissolved metal element, by controlling a potential of the electrode members to a predetermined value.Type: ApplicationFiled: October 22, 2012Publication date: October 2, 2014Inventors: Tomoyuki Awazu, Masatoshi Majima
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Publication number: 20140110267Abstract: A process and an anode for the production of nitrogen trifluoride or fluorine where the anode in the electrolytic cell is made primarily from mesocarbon microbeads. The mesocarbon microbead anodes minimize the production of CF4 and improve the purity of the nitrogen trifluoride or fluorine gas produced. Additionally, the anodes may be molded, instead of extruded or machined, providing for improved dimensional and mechanical integrity of the anode.Type: ApplicationFiled: April 9, 2013Publication date: April 24, 2014Applicant: Air Products and Chemicals, Inc.Inventors: James Patrick Nehlsen, Kerry Renard Berger, Reinaldo Mario Machado, Kyoung-Ho Choi
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Patent number: 8545692Abstract: An apparatus and a method for electrochemical modification of liquid streams using at least one anode and cathode assemblies arranged to contain liquid electrolytes anolyte and catholyte, a plurality of electrically conducting anode and cathode particulates forming anode and cathode particulate beds, and current feeder and current collector devices in contact with the particulate bed, where the anode particulates and cathode particulates are in motion substantially independent of bulk electrolytes flow.Type: GrantFiled: May 27, 2011Date of Patent: October 1, 2013Inventors: Patrick Ismail James, George Stejic
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Patent number: 8333881Abstract: The disclosure pertains to an electrochemical reactor (1, 13), in particular but not exclusively for vatting sulphur dye or vat dye as well as to methods of using such a reactor and to uses of such a reactor.Type: GrantFiled: June 12, 2007Date of Patent: December 18, 2012Assignee: RedElec Technologie SAInventor: David Crettenand
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Patent number: 8202411Abstract: Apparatus and processes are disclosed for electrowinning metal from a fluid stream. A representative apparatus comprises at least one spouted bed reactor wherein each said reactor includes an anolyte chamber comprising an anode and configured for containing an anolyte, a catholyte chamber comprising a current collector and configured for containing a particulate cathode bed and a flowing stream of an electrically conductive metal-containing fluid, and a membrane separating said anolyte chamber and said catholyte chamber, an inlet for an electrically conductive metal-containing fluid stream; and a particle bed churning device configured for spouting particle bed particles in the catholyte chamber independently of the flow of said metal-containing fluid stream. In operation, reduced heavy metals or their oxides are recovered from the cathode particles.Type: GrantFiled: March 19, 2008Date of Patent: June 19, 2012Assignee: Eltron Research & Development, Inc.Inventor: Wayne E. Buschmann
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Publication number: 20120055871Abstract: The invention relates to an electrolysis method that uses iron particles and an aqueous solution containing sodium hypochlorite. The method is characterised in that said method uses direct current, the iron particles form the anode (46) and the sodium hypochlorite concentration of the aqueous solution is at least 1 g/L. The invention further relates to a method and to a plant for the pretreatment of raw water for producing water that can then be easily treated in order to produce drinkable water or a so-called technical water that cannot be consumed but that can be used for household, agricultural or industrial applications such as cleaning, washing, laundry, flushing, garden watering or irrigation.Type: ApplicationFiled: March 4, 2010Publication date: March 8, 2012Inventor: Jean-Marie Fresnel
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Publication number: 20110120879Abstract: Apparatus and processes are disclosed for electrowinning metal from a fluid stream. A representative apparatus comprises at least one spouted bed reactor wherein each said reactor includes an anolyte chamber comprising an anode and configured for containing an anolyte, a catholyte chamber comprising a current collector and configured for containing a particulate cathode bed and a flowing stream of an electrically conductive metal-containing fluid, and a membrane separating said anolyte chamber and said catholyte chamber, an inlet for an electrically conductive metal-containing fluid stream; and a particle bed churning device configured for spouting particle bed particles in the catholyte chamber independently of the flow of said metal-containing fluid stream. In operation, reduced heavy metals or their oxides are recovered from the cathode particles.Type: ApplicationFiled: March 19, 2008Publication date: May 26, 2011Applicant: ELTRON RESEARCH, INC.Inventor: Wayne E. Buschmann
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Patent number: 7658833Abstract: A method for the production of metallic copper in a substantially dendrite-free crystalline form is described, comprising an electrowinning from a cuprous and/or cupric chloride solution carried out in a spouted bed cell comprising a cathode consisting of a descending bed of metallic beads.Type: GrantFiled: March 2, 2004Date of Patent: February 9, 2010Assignee: De Nora Elettrodi S.p.A.Inventors: Douglas J. Robinson, Stacey A. MacDonald, Vladimir Jiricny
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Publication number: 20090288956Abstract: A process for recycling printed circuit boards includes pyrolyzing a number printed circuit boards to from an ash. Metals form the circuit boards are separated from the ash by density separation techniques. The metals are formed into a slurry electrode. The slurry electrode and a deposition electrode are placed in an electrolyte bath and the metals are electrorefined to form bars of metal. The slurry electrode is made by combining powderized metals with carbon powder and an ionic liquid to form an electrode paste. The electrode paste is placed inside a container with a screen to form the slurry electrode.Type: ApplicationFiled: May 20, 2009Publication date: November 26, 2009Inventors: James Carl Dills, Dale B. Halling, John S. Wilkes, Sandra Trott
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Patent number: 7601247Abstract: A cell (100) for metal electrowinning from metal ion solutions is described, wherein the cathode (1) consists of a falling bed of growing beads; the beads, withdrawn from the lower part of the bed, are recycled to the top section of the cathodic compartment by means of an external vertical duct (3).Type: GrantFiled: June 23, 2004Date of Patent: October 13, 2009Assignee: De Nora Elettrodi S.p.A.Inventors: Douglas J. Robinson, Stacey A. MacDonald, Davide Scotti, Francesco Todaro
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Patent number: 7494579Abstract: It is herein described an electrowinning cell with a spouted bed electrode of growing metallic beads, separated by a semi-permeable diaphragm and suitable for being assembled in a stack in a modular arrangement.Type: GrantFiled: July 11, 2003Date of Patent: February 24, 2009Assignee: De Nora Elettrodi S.p.A.Inventors: Douglas J. Robinson, Stacey A. MacDonald, Vladimir Jiricny, Dario Oldani, Francesco Todaro, Leonello Carrettin, Gian Nicola Martelli, Davide Scotti
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Publication number: 20090032405Abstract: A molten salt electrolytic cell comprises a vessel filled with a molten salt bath, an anode immersed in the bath, and a cathode immersed in the bath, and the cathode is hollow.Type: ApplicationFiled: April 10, 2006Publication date: February 5, 2009Inventors: Yuichi Ono, Masanori Yamaguchi
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Publication number: 20080277287Abstract: A device and system useful for highly efficient chemical and electrochemical reactions is described. The device comprises a preferably porous electrode and a plurality of suspended nanoparticles diffused within the void volume of the electrode when used within an electrolyte. The device is suitable within a system having a first and second chamber preferably positioned vertically or in other special arrangements with respect to each other, and each chamber containing an electrode and electrolyte with suspended nanoparticles therein. When reactive metal particles are diffused into the electrode structure and suspended in electrolyte by gasses, a fluidized bed is established. The reaction efficiency is increased and products can be produced at a higher rate. When an electrolysis device can be operated such that incoming reactants and outgoing products enter and exit from opposite faces of an electrode, reaction rate and efficiency are improved.Type: ApplicationFiled: March 10, 2008Publication date: November 13, 2008Inventor: Robert Brian Dopp
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Patent number: 7347920Abstract: Lightweight and reactive metals can be produced from ore, refined from alloy, and recycled from metal matrix composites using electrolysis in electrolytes including an ionic liquid containing a metal chloride at or near room temperature. Low electric energy consumption and pollutant emission, easy operation and low production costs are achieved.Type: GrantFiled: July 12, 2004Date of Patent: March 25, 2008Assignee: The Board of Trustees of the University of AlabamaInventors: Banqiu Wu, Ramana G. Reddy, Robin D. Rogers
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Patent number: 6764588Abstract: A method of and system for flushing one or more cells or components thereof in a particle-based electrochemical power source is provided. Reaction solution is delivered to and withdrawn from the one or more cells when the electrochemical power source is in a standby mode of operation.Type: GrantFiled: May 17, 2002Date of Patent: July 20, 2004Assignee: Metallic Power, Inc.Inventors: Stuart I. Smedley, Donald James Novkov, Kent I. Smedley, Raymond H. Alstadt, Frederick R. Grochulski
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Publication number: 20030164067Abstract: A process for continuous production of metal chlorides includes the steps of providing metallic ore, containing iron purities, and a carbon source; drying the metallic ore; drying the carbon source; mixing the dried metallic ore, the dried- carbon source, and a sulfur-containing compound; calcining the mixture in a first fluidized bed reactor in the presence of air; chlorinating the calcined product in a second fluidized bed reactor in the presence of additional carbon source and additional sulfur-containing compound to produce crude metal chlorides and waste gases; and reactively subliming and desubliming the crude metal chlorides, in the presence of additional iron, aluminum, cesium, copper, lead, lithium, magnesium, mercury, potassium, sodium, titanium, uranium, zinc or zirconium, to produce purified aluminum chloride.Type: ApplicationFiled: November 22, 2002Publication date: September 4, 2003Inventor: Gervase M. Chaplin
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Patent number: 5695629Abstract: A fluidized bed electrowinning system and method includes a fluidized bed reaction vessel in which a fluidized bed of conductive particles serves as the cathode for the electrowinning reaction, the anodes being in the form of hollow tubes of electrochemically active material inserted into the fluidized bed and separated therefrom by a membrane. The catholyte and anolyte are separately supplied from an electrolyte supply tank, the catholyte being pumped through the conductive particles to form the fluidized bed and the anolyte being supplied to individual anodes, and are commingled at the top of the reaction vessel before return to the supply tank. Removal of particles from the tank occurs through a part in the side of the tank, the removed particles normally being recycled through a selector valve back into the tank to maintain continuous operation.Type: GrantFiled: March 11, 1996Date of Patent: December 9, 1997Assignee: Metalor USA Refining Corp.Inventors: Ravindra M. Nadkarni, David J. Kinneberg
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Patent number: 5643437Abstract: An electrolytic cell and process for the cogeneration of a peroxy acid and salts thereof in an anolyte compartment of the cell and hydrogen peroxide at a desired ratio of an alkali metal hydroxide to hydrogen peroxide in the catholyte compartment of the cell. An ammonium compound is present as a reactant in the catholyte compartment. Ammonia is recycled from the catholyte compartment of the cell to the anolyte compartment of the cell or removed as a product.Type: GrantFiled: November 3, 1995Date of Patent: July 1, 1997Assignee: Huron Tech Canada, Inc.Inventors: Dennis F. Dong, Timothy Alan Mumby, John R. Jackson, Derek John Rogers
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Patent number: 5514263Abstract: A process for the direct recovery of metallic lead from battery paste in an electrolysis unit is disclosed. The electrolysis unit consists of an anode compartment and a cathode compartment separated by an ion selective membrane. The cathode consists of a high surface area electrically conductive substrate. Solid particles of battery paste are introduced into the cathode compartment which contains a liquid electrolyte and a complexing agent. Metallic lead is electrochemically deposited on the cathode, and sulfuric acid is produced in the anode compartment.Type: GrantFiled: July 5, 1995Date of Patent: May 7, 1996Assignee: H. J. Enthoven LimitedInventors: Johannus B. J. Spijkerman, Rudolf J. M. Groenen