Utilizing Fluidized Bed Or Particulate Electrode Patents (Class 205/348)
  • Patent number: 11339483
    Abstract: A water electrolyzer comprises an electrolyzer stack comprising at least two electrochemical cells. Each cell comprises an anion exchange membrane, a base metal anode electrocatalyst, a base metal cathode electrocatalyst, and a sufficiently long ion conduction path between adjacent cells such that shunt currents are less than 1% of the total current supplied to the stack.
    Type: Grant
    Filed: April 5, 2021
    Date of Patent: May 24, 2022
    Assignee: Alchemr, Inc.
    Inventor: Richard I. Masel
  • Patent number: 9184454
    Abstract: An energy storage system according to the present disclosure includes a cell and an electrolyte supply arrangement for supplying an electrolyte to the cell. The cell has a flow chamber, an electrode and a mixing arrangement positioned in the flow chamber proximate the electrode. The mixing arrangement includes a plurality of ramps that each extend at an angle with respect to the electrode, and each respective ramp defines a void space between the respective ramp and the electrode. Furthermore, the ramps and the void spaces are configured to facilitate mixing of the electrolyte in the flow chamber.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: November 10, 2015
    Assignee: VIZN ENERGY SYSTEMS, INCORPORATED
    Inventors: Steven L. Peace, Gerald P. Backer
  • Publication number: 20140291161
    Abstract: Provided is a method for obtaining a particular metal at high purity, with safety, and at low cost, from a treatment object containing two or more metal elements. The present invention provides a method for producing a metal by molten salt electrolysis, the method including a step of dissolving, in a molten salt, a metal element contained in a treatment object containing two or more metal elements; and a step of depositing or alloying a particular metal present in the molten salt, on one of a pair of electrode members disposed in the molten salt containing the dissolved metal element, by controlling a potential of the electrode members to a predetermined value.
    Type: Application
    Filed: October 22, 2012
    Publication date: October 2, 2014
    Inventors: Tomoyuki Awazu, Masatoshi Majima
  • Publication number: 20140110267
    Abstract: A process and an anode for the production of nitrogen trifluoride or fluorine where the anode in the electrolytic cell is made primarily from mesocarbon microbeads. The mesocarbon microbead anodes minimize the production of CF4 and improve the purity of the nitrogen trifluoride or fluorine gas produced. Additionally, the anodes may be molded, instead of extruded or machined, providing for improved dimensional and mechanical integrity of the anode.
    Type: Application
    Filed: April 9, 2013
    Publication date: April 24, 2014
    Applicant: Air Products and Chemicals, Inc.
    Inventors: James Patrick Nehlsen, Kerry Renard Berger, Reinaldo Mario Machado, Kyoung-Ho Choi
  • Patent number: 8545692
    Abstract: An apparatus and a method for electrochemical modification of liquid streams using at least one anode and cathode assemblies arranged to contain liquid electrolytes anolyte and catholyte, a plurality of electrically conducting anode and cathode particulates forming anode and cathode particulate beds, and current feeder and current collector devices in contact with the particulate bed, where the anode particulates and cathode particulates are in motion substantially independent of bulk electrolytes flow.
    Type: Grant
    Filed: May 27, 2011
    Date of Patent: October 1, 2013
    Inventors: Patrick Ismail James, George Stejic
  • Patent number: 8333881
    Abstract: The disclosure pertains to an electrochemical reactor (1, 13), in particular but not exclusively for vatting sulphur dye or vat dye as well as to methods of using such a reactor and to uses of such a reactor.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: December 18, 2012
    Assignee: RedElec Technologie SA
    Inventor: David Crettenand
  • Patent number: 8202411
    Abstract: Apparatus and processes are disclosed for electrowinning metal from a fluid stream. A representative apparatus comprises at least one spouted bed reactor wherein each said reactor includes an anolyte chamber comprising an anode and configured for containing an anolyte, a catholyte chamber comprising a current collector and configured for containing a particulate cathode bed and a flowing stream of an electrically conductive metal-containing fluid, and a membrane separating said anolyte chamber and said catholyte chamber, an inlet for an electrically conductive metal-containing fluid stream; and a particle bed churning device configured for spouting particle bed particles in the catholyte chamber independently of the flow of said metal-containing fluid stream. In operation, reduced heavy metals or their oxides are recovered from the cathode particles.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: June 19, 2012
    Assignee: Eltron Research & Development, Inc.
    Inventor: Wayne E. Buschmann
  • Publication number: 20120055871
    Abstract: The invention relates to an electrolysis method that uses iron particles and an aqueous solution containing sodium hypochlorite. The method is characterised in that said method uses direct current, the iron particles form the anode (46) and the sodium hypochlorite concentration of the aqueous solution is at least 1 g/L. The invention further relates to a method and to a plant for the pretreatment of raw water for producing water that can then be easily treated in order to produce drinkable water or a so-called technical water that cannot be consumed but that can be used for household, agricultural or industrial applications such as cleaning, washing, laundry, flushing, garden watering or irrigation.
    Type: Application
    Filed: March 4, 2010
    Publication date: March 8, 2012
    Inventor: Jean-Marie Fresnel
  • Publication number: 20110120879
    Abstract: Apparatus and processes are disclosed for electrowinning metal from a fluid stream. A representative apparatus comprises at least one spouted bed reactor wherein each said reactor includes an anolyte chamber comprising an anode and configured for containing an anolyte, a catholyte chamber comprising a current collector and configured for containing a particulate cathode bed and a flowing stream of an electrically conductive metal-containing fluid, and a membrane separating said anolyte chamber and said catholyte chamber, an inlet for an electrically conductive metal-containing fluid stream; and a particle bed churning device configured for spouting particle bed particles in the catholyte chamber independently of the flow of said metal-containing fluid stream. In operation, reduced heavy metals or their oxides are recovered from the cathode particles.
    Type: Application
    Filed: March 19, 2008
    Publication date: May 26, 2011
    Applicant: ELTRON RESEARCH, INC.
    Inventor: Wayne E. Buschmann
  • Patent number: 7658833
    Abstract: A method for the production of metallic copper in a substantially dendrite-free crystalline form is described, comprising an electrowinning from a cuprous and/or cupric chloride solution carried out in a spouted bed cell comprising a cathode consisting of a descending bed of metallic beads.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: February 9, 2010
    Assignee: De Nora Elettrodi S.p.A.
    Inventors: Douglas J. Robinson, Stacey A. MacDonald, Vladimir Jiricny
  • Publication number: 20090288956
    Abstract: A process for recycling printed circuit boards includes pyrolyzing a number printed circuit boards to from an ash. Metals form the circuit boards are separated from the ash by density separation techniques. The metals are formed into a slurry electrode. The slurry electrode and a deposition electrode are placed in an electrolyte bath and the metals are electrorefined to form bars of metal. The slurry electrode is made by combining powderized metals with carbon powder and an ionic liquid to form an electrode paste. The electrode paste is placed inside a container with a screen to form the slurry electrode.
    Type: Application
    Filed: May 20, 2009
    Publication date: November 26, 2009
    Inventors: James Carl Dills, Dale B. Halling, John S. Wilkes, Sandra Trott
  • Patent number: 7601247
    Abstract: A cell (100) for metal electrowinning from metal ion solutions is described, wherein the cathode (1) consists of a falling bed of growing beads; the beads, withdrawn from the lower part of the bed, are recycled to the top section of the cathodic compartment by means of an external vertical duct (3).
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: October 13, 2009
    Assignee: De Nora Elettrodi S.p.A.
    Inventors: Douglas J. Robinson, Stacey A. MacDonald, Davide Scotti, Francesco Todaro
  • Patent number: 7494579
    Abstract: It is herein described an electrowinning cell with a spouted bed electrode of growing metallic beads, separated by a semi-permeable diaphragm and suitable for being assembled in a stack in a modular arrangement.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: February 24, 2009
    Assignee: De Nora Elettrodi S.p.A.
    Inventors: Douglas J. Robinson, Stacey A. MacDonald, Vladimir Jiricny, Dario Oldani, Francesco Todaro, Leonello Carrettin, Gian Nicola Martelli, Davide Scotti
  • Publication number: 20090032405
    Abstract: A molten salt electrolytic cell comprises a vessel filled with a molten salt bath, an anode immersed in the bath, and a cathode immersed in the bath, and the cathode is hollow.
    Type: Application
    Filed: April 10, 2006
    Publication date: February 5, 2009
    Inventors: Yuichi Ono, Masanori Yamaguchi
  • Publication number: 20080277287
    Abstract: A device and system useful for highly efficient chemical and electrochemical reactions is described. The device comprises a preferably porous electrode and a plurality of suspended nanoparticles diffused within the void volume of the electrode when used within an electrolyte. The device is suitable within a system having a first and second chamber preferably positioned vertically or in other special arrangements with respect to each other, and each chamber containing an electrode and electrolyte with suspended nanoparticles therein. When reactive metal particles are diffused into the electrode structure and suspended in electrolyte by gasses, a fluidized bed is established. The reaction efficiency is increased and products can be produced at a higher rate. When an electrolysis device can be operated such that incoming reactants and outgoing products enter and exit from opposite faces of an electrode, reaction rate and efficiency are improved.
    Type: Application
    Filed: March 10, 2008
    Publication date: November 13, 2008
    Inventor: Robert Brian Dopp
  • Patent number: 7347920
    Abstract: Lightweight and reactive metals can be produced from ore, refined from alloy, and recycled from metal matrix composites using electrolysis in electrolytes including an ionic liquid containing a metal chloride at or near room temperature. Low electric energy consumption and pollutant emission, easy operation and low production costs are achieved.
    Type: Grant
    Filed: July 12, 2004
    Date of Patent: March 25, 2008
    Assignee: The Board of Trustees of the University of Alabama
    Inventors: Banqiu Wu, Ramana G. Reddy, Robin D. Rogers
  • Patent number: 6764588
    Abstract: A method of and system for flushing one or more cells or components thereof in a particle-based electrochemical power source is provided. Reaction solution is delivered to and withdrawn from the one or more cells when the electrochemical power source is in a standby mode of operation.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: July 20, 2004
    Assignee: Metallic Power, Inc.
    Inventors: Stuart I. Smedley, Donald James Novkov, Kent I. Smedley, Raymond H. Alstadt, Frederick R. Grochulski
  • Publication number: 20030164067
    Abstract: A process for continuous production of metal chlorides includes the steps of providing metallic ore, containing iron purities, and a carbon source; drying the metallic ore; drying the carbon source; mixing the dried metallic ore, the dried- carbon source, and a sulfur-containing compound; calcining the mixture in a first fluidized bed reactor in the presence of air; chlorinating the calcined product in a second fluidized bed reactor in the presence of additional carbon source and additional sulfur-containing compound to produce crude metal chlorides and waste gases; and reactively subliming and desubliming the crude metal chlorides, in the presence of additional iron, aluminum, cesium, copper, lead, lithium, magnesium, mercury, potassium, sodium, titanium, uranium, zinc or zirconium, to produce purified aluminum chloride.
    Type: Application
    Filed: November 22, 2002
    Publication date: September 4, 2003
    Inventor: Gervase M. Chaplin
  • Patent number: 5695629
    Abstract: A fluidized bed electrowinning system and method includes a fluidized bed reaction vessel in which a fluidized bed of conductive particles serves as the cathode for the electrowinning reaction, the anodes being in the form of hollow tubes of electrochemically active material inserted into the fluidized bed and separated therefrom by a membrane. The catholyte and anolyte are separately supplied from an electrolyte supply tank, the catholyte being pumped through the conductive particles to form the fluidized bed and the anolyte being supplied to individual anodes, and are commingled at the top of the reaction vessel before return to the supply tank. Removal of particles from the tank occurs through a part in the side of the tank, the removed particles normally being recycled through a selector valve back into the tank to maintain continuous operation.
    Type: Grant
    Filed: March 11, 1996
    Date of Patent: December 9, 1997
    Assignee: Metalor USA Refining Corp.
    Inventors: Ravindra M. Nadkarni, David J. Kinneberg
  • Patent number: 5643437
    Abstract: An electrolytic cell and process for the cogeneration of a peroxy acid and salts thereof in an anolyte compartment of the cell and hydrogen peroxide at a desired ratio of an alkali metal hydroxide to hydrogen peroxide in the catholyte compartment of the cell. An ammonium compound is present as a reactant in the catholyte compartment. Ammonia is recycled from the catholyte compartment of the cell to the anolyte compartment of the cell or removed as a product.
    Type: Grant
    Filed: November 3, 1995
    Date of Patent: July 1, 1997
    Assignee: Huron Tech Canada, Inc.
    Inventors: Dennis F. Dong, Timothy Alan Mumby, John R. Jackson, Derek John Rogers
  • Patent number: 5514263
    Abstract: A process for the direct recovery of metallic lead from battery paste in an electrolysis unit is disclosed. The electrolysis unit consists of an anode compartment and a cathode compartment separated by an ion selective membrane. The cathode consists of a high surface area electrically conductive substrate. Solid particles of battery paste are introduced into the cathode compartment which contains a liquid electrolyte and a complexing agent. Metallic lead is electrochemically deposited on the cathode, and sulfuric acid is produced in the anode compartment.
    Type: Grant
    Filed: July 5, 1995
    Date of Patent: May 7, 1996
    Assignee: H. J. Enthoven Limited
    Inventors: Johannus B. J. Spijkerman, Rudolf J. M. Groenen