Silicon, Boron, Or Phosphorus Containing Patents (Class 205/358)
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Patent number: 9902622Abstract: A method for preparing zirconium boride and synchronously preparing a cryolite is provided which includes the following steps: Step A: placing aluminum in a reactor, heating the reactor to 700-850 degrees centigrade, and adding the mixture of fluorozirconate and fluoborate; and Step B: stirring the reactants for 4-6 hours and extracting the upper molten liquid to obtain a cryolite, wherein the lower substance is zirconium boride. The disclosure has the following beneficial effects: the new zirconium boride preparation method provided herein is simple in preparation flow and the device used, short in preparation period and high in reaction efficiency, the prepared zirconium boride with many contact angles has a large specific surface area and contains a controllable amount of aluminum.Type: GrantFiled: November 26, 2012Date of Patent: February 27, 2018Assignee: SHENZHEN SUNXING LIGHT ALLOYS MATERIALS CO., LTD.Inventors: Xuemin Chen, Jun Yang, Zhihong Li, Weiping Wu, Shiming Wei
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Patent number: 8968547Abstract: A method for stabilizing a nuclear material may include electrolytically reducing the nuclear material in a first molten salt electrolyte of an electroreducer to produce a reduced material. A reducer waste may accumulate in the first molten salt electrolyte as a byproduct of the electroreduction. After the electroreduction, the reduced material may be electrolytically dissolved in a second molten salt electrolyte of an electrorefiner to produce a purified metal product on a refiner cathode assembly of the electrorefiner. As a result of the electrorefining, a first refiner waste may accumulate in the second molten salt electrolyte and a second refiner waste may accumulate in a refiner anode assembly of the electrorefiner. The reducer waste from the electroreducer and the first refiner waste from the electrorefiner may be converted into a ceramic waste form, while the second refiner waste from the electrorefiner may be converted into a metallic waste form.Type: GrantFiled: April 23, 2012Date of Patent: March 3, 2015Assignee: GE-Hitachi Nuclear Energy Americas LLCInventors: Eric P. Loewen, John F. Berger
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Publication number: 20130277227Abstract: An apparatus for producing pure silicon from an electrolyte including a first crucible for receiving the electrolyte, a heat source for heating the electrolyte in the first crucible to form a molten electrolyte, an anode and a cathode which are adapted for electrical/ionic communication with the molten electrolyte wherein electrolysis is able to be applied to the molten electrolyte when a potential difference is provided between the anode and the cathode. A stirring device is adapted for stirring the molten electrolyte when electrolysis is being applied whereby pure silicon is produced which is soluble with the anode to form an alloy.Type: ApplicationFiled: December 20, 2011Publication date: October 24, 2013Applicant: EPRO DEVELOPMENT LIMITEDInventors: Albert Pui Sang Lau, Lee Cheung Lau
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Patent number: 7790014Abstract: The present invention pertains to a method for removing a substance (X) from a solid metal or semi-metal compound (M1X) by electrolysis in a melt of M2Y, which comprises conducting the electrolysis under conditions such that reaction of X rather than M2 deposition occurs at a electrode surface, and that X dissolves in the electrolyte M2Y. The substance X is either removed from the surface (i.e., M1X) or by means of diffusion extracted from the case material. The temperature of the fused salt is chosen below the melting temperature of the metal M1. The potential is chosen below the decomposition potential of the electrolyte.Type: GrantFiled: February 12, 2004Date of Patent: September 7, 2010Assignee: Metalysis LimitedInventors: Derek John Fray, Thomas William Farthing, Zheng Chen
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Patent number: 7776201Abstract: A method for regenerating chemical hydrides from metal oxides and electrochemical cell for use in carrying out the method. The electrochemical cell has a cathode side with molten salt and a cathode, and an anode electrode side with an anode. The cathode side and the anode side are separated by an oxygen anion-conducting membrane. A metal oxide is placed in the molten salt of the cathode side and an electrical potential is applied to the cathode and anode while feeding hydrogen to the cathode electrode to effectuate conversion of the metal oxide to a metal hydride and feeding hydrogen to the anode to generate water and free electrons.Type: GrantFiled: June 15, 2005Date of Patent: August 17, 2010Assignee: HRL LaboratoriesInventors: John J. Vajo, Ping Liu
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Patent number: 7338588Abstract: A method for the production of an intermetallic compound (M1Z) involves treating a solid precursor material comprising three or more species, including first and second metal or metalloid species (M1, Z) and a non-metal species (X), by electro-deoxidation in contact with a melt comprising a fused salt (M2Y) under conditions whereby the non-metal species dissolves in the melt. The first and second metal or metalloid species form an intermetallic compound. The method is performed in a cell comprising a cathode of the precursor material (2), which is immersed in a melt (8) contained in a crucible (6) for electro-deoxidation.Type: GrantFiled: November 15, 2001Date of Patent: March 4, 2008Assignee: Cambridge Enterprise LimitedInventors: Derek John Fray, Robert Charles Copcutt, George Zheng Chen
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Patent number: 7338921Abstract: An electrode is steeped in a solution of Mg and B and a negative voltage is applied to the electrode so as to precipitate superconductive MgB2 on the electrode. Superconductive MgB2 is easily manufactured in various forms and at low costs without any special device.Type: GrantFiled: April 26, 2002Date of Patent: March 4, 2008Assignee: National Institute for Materials ScienceInventors: Hideki Abe, Hideaki Kitazawa, Akiyuki Matsushita
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Patent number: 7294250Abstract: A very small amount of copper chloride or zinc oxide is added to a mixture of magnesium chloride, potassium chloride, sodium chloride and magnesium borate, a mixed salt is melted under heat, electrodes are inserted into a molten salt and a metallic material employed as a cathode is electroplated with a magnesium diboride (MgB2) film.Type: GrantFiled: June 8, 2004Date of Patent: November 13, 2007Assignee: Japan Atomic Energy Research InstituteInventors: Hideki Abe, Hideaki Kitazawa, Kenji Yoshii, Junichiro Mizuki
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Patent number: 7279077Abstract: A method of forming a chemical composition such as a chemical hydride is described and which includes the steps of selecting a composition having chemical bonds and which is capable of forming a chemical hydride; providing a source of hydrogen; and exposing the selected composition to an amount of ionizing radiation to encourage the changing of the chemical bonds of the selected composition, and chemically reacting the selected composition with the source of hydrogen to facilitate the formation of a chemical hydride.Type: GrantFiled: October 13, 2003Date of Patent: October 9, 2007Assignee: Bettelle Energy Alliance, LLCInventors: Dennis N. Bingham, Bruce M. Wilding, Kerry M. Klingler, William T. Zollinger, Kraig M. Wendt
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Publication number: 20070215483Abstract: The present invention relates to a method for electrolytic production and refining of metals having a melting point above about 1000° C., particularly silicon, where there is provided a first electrolytic cell having an upper molten electrolyte layer of a first electrolyte, a lower molten alloy layer of an alloy of the metal to be refined and at least one metal more noble than the metal to be refined. The lower alloy layer is the cathode in the first cell and an anode is positioned in the upper molten electrolyte layer. A second electrolytic cell is also provided with an upper molten metal layer of the same metal as the metal to be refined, said layer constituting a cathode, a lower molten alloy layer, said lower layer constituting an anode, said alloy having a higher density than the metal to be refined, and an intermediate molten electrolyte layer having a density between the density of the upper and lower molten layers.Type: ApplicationFiled: March 6, 2007Publication date: September 20, 2007Applicant: ELKEM ASInventors: Kai JOHANSEN, Donald R. SADOWAY, Bjorn MYHRE, Marianne ENGVOLL, Krister ENGVOLL
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Patent number: 7108777Abstract: A process and electrolytic cell for reducing in an ionic alkali metal compound, the cell containing anode and cathode electrodes, by supplying an electrolyte containing the alkali metal compound to the cell, applying an electric voltage to the cell to reduce said alkali metal compound at the cathode, and passing hydrogen or a hydrogen containing gas to at least one electrode while the compound is reduced at the cathode.Type: GrantFiled: March 13, 2003Date of Patent: September 19, 2006Assignees: Millennium Cell, Inc., Air Products and Chemicals, Inc.Inventors: Jianguo Xu, Michael Kelly, Guido Pez, Ying Wu, Stefanie Sharp-Goldman
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Patent number: 6974534Abstract: Process for preparing highly purified silicon and optionally aluminum and silumin (aluminum silicon alloy) in the same cell, wherein silicate and/or quartz containing rocks are subjected to electrolysis in a salt melt containing fluoride, whereby silicon and aluminum are formed in the same bath, and aluminum formed, which may be low alloyed, flow to the bottom and is optionally drawn off, and deposit formed on the cathode is removed from the cathode and crushed, optionally together with the remaining electrolysis bath, concentrated sulfuric acid and then hydrochloric acid and water are added to the crushed material, liberated Si-grains float to the surface and are taken out and treated further as desired.Type: GrantFiled: February 21, 2002Date of Patent: December 13, 2005Assignee: Norwegian Silicon Refinery ASInventor: Jan Reidar Stubergh
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Publication number: 20040238372Abstract: Electrolyte for the manufacture or refining of silicon at high temperatures, particularly suited for the manufacture of high grade silicon. The electrolyte is mainly formed from a salt melt of CaCl2 and CaO. The invention further concerns a method for the manufacture of silicon in a salt melt at a high temperature, in which quartz with a low content of phosphorus and boron is subjected to electrolysis in such a melt, and a method for the refining of silicon where the silicon to be refined is used as an alloy element for the anode used in an electrolytic cell including the melt defined above.Type: ApplicationFiled: July 6, 2004Publication date: December 2, 2004Inventor: Espen Olsen
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Publication number: 20030150744Abstract: A method for electrochemical synthesis of a superconducting boron compound MgB2 which comprises the steps of preparing a powder mixture of magnesium chloride, sodium chloride, potassium chloride and magnesium borate, drying the mixture by electrical heating at a temperature of 400° C. or below under an inert gas atmosphere, and further heating the mixture electrically at a temperature of 400° C. or above so that it is melted and undergoes chemical reaction.Type: ApplicationFiled: February 12, 2003Publication date: August 14, 2003Applicant: Japan Atomic Energy Research InstituteInventors: Kenji Yoshii, Junichiro Mizuki, Hideki Abe, Hideaki Kitazawa, Akiyuki Matsushita
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Patent number: 6436271Abstract: The aim of the present invention is a process for preparing a mineral matrix by melting, which is implemented according to the method of direct cold crucible induction melting. The method employs a step for initiating the melting. During the initiation step, a conductive mineral load is generated, by introduction of constituent elements of the matrix, into a bath of a conductive liquid, brought by induction to a suitable temperature, in the cold crucible. The intervening conductive liquid has the property of being a liquid and an electric conductor at a temperature between &thgr;1 of less than 600° C., advantageously of between 100 and 500° C., and a temperature &thgr;2 at least equal to the temperature at which the constituent elements of the matrix melt to generate the matrix. The conductive liquid is advantageously a molten sodium hydroxide bath. The preparation of such a glass matrix is advantageously implemented within the context of a method of vitrifying radioactive waste materials.Type: GrantFiled: July 15, 1999Date of Patent: August 20, 2002Assignee: Societe Generale pour les Techniques Nouvelles S.G.N.Inventors: Philippe Kalousdian, Patrick Cantin
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Patent number: 6375913Abstract: An integrated system for producing high purity silicon dioxide comprising: a) a source of an oxygen-containing feed gas containing at least one impurity, b) an oxygen transport membrane cell containing an oxygen-selective transport membrane that has a cathode side and an opposing anode side, the membrane being at an elevated temperature effective for separation of oxygen in the feed gas from the impurity by transporting oxygen ions from the oxygen-containing feed gas through the membrane to the anode to form a purified oxygen permeate on the anodeside, while retaining an essentially oxygen-depleted, impurity-containing retentate on the cathode side, c) a passageway from the source (a) to the cathode side of the membrane cell, d) a silicon source, and e) a silicon oxidation furnace, in communication with the anode side of the membrane cell, for reaction of the purified oxygen permeate with silicon from the silicon source, at an elevated reaction temperature effective for the reaction, in order to produce the hType: GrantFiled: April 10, 2000Date of Patent: April 23, 2002Assignee: Pranair TechnologyInventors: Kevin Bruce Albaugh, Nitin Ramesh Keskar
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Patent number: 5964913Abstract: The invention relates to a single phase vitreous material and to its production from a melt of a glass-forming multi-component feed mix. The process includes the preparation of a single phase melt in which there are mobile cations from a glass forming feed mix. The melt in passed in contacting relationship with and sequentially between devices made of low electrical resistance material from device to device. These devices are in and complete with the melt and a direct current voltage source an electric circuit. A voltage is regulated in the electrical circuit so that a direct electrical current is created in it and the concentration of the mobile cations in the melt is lowered thereby with reduction on the cathode of the metals of the same kind as the mobile cations. The melt, lowered concentration of the mobile cations, is cooled to produce the material as a structural article. In another embodiment, the anode is separated from the melt by a medium which is substantially inert with respect to the melt.Type: GrantFiled: September 19, 1997Date of Patent: October 12, 1999Assignee: Dynelec CorporationInventors: Nikolai Fydorovich Titov, Sergei Vladimirovich Polyakov, Vitaly Romanovich Barabash, Alexander Georgievich Kolesnikov, Alexander Ivanovich Golovchenko, Pavel Vladimirobich Polyakov, Valerian Markovich Sobolev, Vasilly Sergeevich Skachko, Roy Donald Baldwin, Igor Mikhailovich Dunaev, Boris Petrovich Burylyov