Counter Current Multistage Extraction Patents (Class 208/317)
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Patent number: 9889390Abstract: A liquid-liquid extraction system (1) adapted for the flow of two or more liquids therein is disclosed. The system comprises a mixer settler sub-system (100) and a counter-current liquid-liquid extraction column (200). The sub-system (100) comprises one or more mixer settlers (110) connected in series, and the column (200) comprises either a mixing section (260) comprising an agitation means (261) and/or a static section (280) comprising an internal (281). The first outlet (131) of the mixer settler sub-system (100) is in fluid communication with the first inlet (221) of the column (200) and the second inlet (112) of the mixer settler sub-system (100) is in fluid communication with the second inlet (222) of the counter-current liquid-liquid extraction column (200). The invention further relates to a counter-current liquid-liquid extraction process for using said system 1.Type: GrantFiled: November 27, 2013Date of Patent: February 13, 2018Assignee: Sulzer Chemtech AGInventors: Jörg Koch, Juan Ramon Herguijuela
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Patent number: 9051258Abstract: The phase separation in the decanter of a process for producing acetic acid by carbonylating methanol in the presence of a catalyst under low water-high acid conditions is facilitated and expedited by forming a liquid mixture (D) which has a water content of at most 10% by weight, based on the weight of the liquid mixture, an acetic acid content of at least 10% by weight, based on the weight of the liquid mixture, and a weight ratio of methyl iodide to methyl acetate of at least 1.5:1, and partitioning the liquid mixture at a temperature of from 0 to 35° C.Type: GrantFiled: December 19, 2012Date of Patent: June 9, 2015Assignee: LyondellBasell Acetyls, LLCInventors: Noel C. Hallinan, John D. Hearn, Michael E. Fitzpatrick, Miraj S. Patel
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Patent number: 9028680Abstract: A method and system for handling viscous liquid crude hydrocarbons is disclosed. The method involves (a) solvent deasphalting at least a portion of an asphaltene-containing liquid crude hydrocarbon feedstock to form an asphaltene fraction and a deasphalted oil (DAO) fraction essentially free of asphaltenes; (b) adjusting the density of the asphaltene fraction to substantially the same density of a carrier for the asphaltene fraction; (c) forming coated asphaltene particles from the asphaltene fraction of step (b); (d) slurrying the coated asphaltene particles with the carrier; and (e) transporting the slurry to a treatment facility or a transportation carrier.Type: GrantFiled: October 14, 2010Date of Patent: May 12, 2015Assignee: Chevron U.S.A. Inc.Inventors: Gunther Hans Dieckmann, John Segerstrom, Cesar Ovalles, Estrella Rogel, Vasudevan Sampath, Donald L. Kuehne, Hariprasad Janakiram Subramani, Dennis John O'Rear
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Patent number: 8940154Abstract: A system and process for the preparation of high quality gasoline through recombination of catalytic hydrocarbon includes fractionator and extractor. The upper part of the fractionator is equipped with light petrol pipeline, the lower part of the fractionator is equipped with heavy petrol pipeline, the middle part of the fractionator is equipped with medium petrol pipeline. The medium petrol pipeline is connected with a medium petrol extractor, the upper part of the medium petrol extractor is connected with the medium petrol raffinate oil hydrogenation unit through the pipeline, the lower part of the medium petrol extractor is connected with the medium petrol aromatic hydrocarbon hydrogenation unit through the pipeline.Type: GrantFiled: November 6, 2008Date of Patent: January 27, 2015Inventor: Ranfeng Ding
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Patent number: 8864981Abstract: Deasphalted residual oil (DAO) and the aromatics-rich extract that is derived from DAO have low polycyclic aromatics contents, relatively low aniline points, and high flash points. They form blending stocks that improve properties of mixed feedstocks to consistently produce environmentally qualified rubber processing oil (RPO) by extraction under low solvent-to-oil ratios and moderate extraction temperatures. Distilling a petroleum crude oil under atmospheric pressure generates a bottom residual oil which is then subject to vacuum distillation to yield a bottom residual oil. DAO is produced by removing the asphalt from the vacuum bottom residual oil through extraction with light paraffinic solvent. The extract of DAO is a co-product in the production of the bright stock of the lubricating oil through extraction. The feedstock is mixed with the extract from a petroleum fraction boiling in lube oil range.Type: GrantFiled: January 14, 2011Date of Patent: October 21, 2014Assignee: CPC Corporation, TaiwanInventors: Chih-Cheng Chang, Jung-Huang Wu, Cheng-Tsung Hong, Jin-Shang Liou, Kuo-Min Wei, Hung-Chung Shen, Fu-Ming Lee
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Patent number: 7737318Abstract: The invention relates to a process for preparing 1-butenic fractions having less than 2000 ppm of isobutene in relation to 1-butene from technical mixtures of C4 hydrocarbons I which contain at least 1-butene and 2000 ppmw to 8% by mass of isobutene based on the 1-butene, with or without n-butane, isobutane and/or 2-butenes.Type: GrantFiled: December 14, 2006Date of Patent: June 15, 2010Assignee: Evonik Oxeno GmbHInventors: Silvia Santiago-Fernandez, Armin Rix, Jochen Praefke, Dirk Roettger, Markus Winterberg, Wilfried Bueschken
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Patent number: 7556734Abstract: The contact between, for example, ascending liquid droplets of lighter liquid, as the dispersed phase, and heavier liquid, as the continuous phase, flowing across perforated trays in a flooded liquid/liquid contacting column, is enhanced by providing upstanding baffles on lower trays, interspersed with depending baffles from the trays above. The baffles cause the heavy liquid to flow along an undulating path. Flow distributing partitions extend along the undulating flow path, between the baffles, to distribute liquid flow across the trays. The roles of the lighter liquid and the heavier liquid may be reversed as phases.Type: GrantFiled: February 3, 2005Date of Patent: July 7, 2009Assignee: Amt International, Inc.Inventors: Adam T. Lee, Kuang-Yeu Wu, Larry W. Burton, Francis W. Lemon
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Patent number: 7142606Abstract: A signal processing apparatus preferably suitable for implementation as an integrated circuit, that is arranged and constructed to be shared for processing a plurality of signals without interference between the signals and method thereof, the signal processing apparatus comprising: an input multiplexer for sequentially selecting from among the plurality of signals to provide a sequence of selected signals; a processing unit for processing the sequence of selected signals to provide a sequence of processed signals, the processing unit having an input coupled to the input multiplexer and a delay stage including a plurality of series coupled delay elements with one delay element corresponding to each of the plurality of signals; and an output de-multiplexer for sequentially selecting from the sequence of processed signals to provide a plurality of processed signals corresponding one to one with the plurality of signals.Type: GrantFiled: September 27, 2002Date of Patent: November 28, 2006Assignee: FreeScale Semiconductor, Inc.Inventors: Sumit Anil Talwalkar, Charles Leroy Sobchak, Mahibur Rahman
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Patent number: 6962661Abstract: Method and apparatus for contacting two liquid phases for liquid-liquid extraction in a vertical extraction vessel. A relatively heavier liquid phase, descending the extraction vessel at a relatively low volumetric flow rate, is dispersed into a continuous phase comprising a relatively lighter liquid rising through the extraction vessel at a relatively high flow rate. Sieve trays are provided with adjustable active areas and overlapping manways for personnel access.Type: GrantFiled: September 2, 2003Date of Patent: November 8, 2005Assignee: Kellogg Brown & Root, Inc.Inventors: Aldrich Holt Northup, Jr., Michael Robert Resetarits, Neil Anthony Sandford, Pamela Jo Tokerud, Gary Wayne Gage, Veada Colic
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Patent number: 6337429Abstract: A C4-hydrocarbon mixture essentially containing 1,3-butadiene, butenes, butanes and other C4-hydrocarbons is separated into at least 4 fractions, a) the fraction (a) essentially comprising 1,3-butadiene, b) the fraction (b) essentially comprising butenes, c) the fraction (c) essentially comprising butanes and d) one or more fractions (d) essentially comprising 1,3-butadiene and the other C4-hydrocarbons, by extractive distillation by means of N-methyl-2-pyrrolidinone or an aqueous solution of N-methyl-2-pyrrolidinone (NMP).Type: GrantFiled: October 27, 2000Date of Patent: January 8, 2002Assignee: BASF AktiengesellschaftInventors: Klaus Kindler, Hubert Puhl
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Patent number: 6210583Abstract: A process for pre-treating a spent caustic stream prior to oxidation which includes countercurrent multi-stage elevated temperature solvent extraction of dissolved organic material from the spent caustic using a solvent to yield a spent caustic raffinate containing only residual amounts of organic solute and steam distilling the spent caustic raffinate to remove the residual organic solutes, yielding a pretreated spent caustic stream substantially free of organic material which is then subjected to wet air oxidation and thereafter to ozonolysis to yield a wastewater stream having a low COD and BOD, which is neutralized to a pH of 8.5 to 9.0.Type: GrantFiled: December 17, 1998Date of Patent: April 3, 2001Assignee: Stone & Webster EngineeringInventors: Sabah A. Kurukchi, Joseph M. Gondolfe, Stephen Z. Masoomian
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Patent number: 5965784Abstract: An extraction process and an apparatus for separating aromatic compounds contained in a liquid hydrocarbon feedstock where the feedstock feed into the lower part of an extraction column is brought into intimate countercurrent contact therein with a third liquid and at least partially with at least one structured packing element (31) of the static mixer type contained in the upper part of the extraction column. Such third liquid (feed to the top of said column) is in the form of a solvent which is immiscible with the feedstock except for being capable of extracting the aromatic compounds. At least part of the extract phase rich in solvent and aromatic compounds is separated by liquid--liquid separation (26), preferably by gravity type decantation, into a phase rich in solvent and essentially depleted of raffinate, which is removed, and a phase rich in raffinate and impoverished in solvent, which is recycled to the extraction step. The extraction process is typically to be used to formulate lubricant oils.Type: GrantFiled: September 12, 1996Date of Patent: October 12, 1999Assignee: Total Raffinage Distribution S.A.Inventors: Herve Bracou, Luc Gouzien
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Patent number: 5885422Abstract: A process for pretreating a spent caustic stream prior to oxidation includes countercurrent multi-stage elevated temperature solvent extraction of dissolved organic material from the spent caustic using a solvent to yield a spent caustic raffinate containing only residual amounts of organic solute. The raffinate is steam distilled to remove the residual organic solutes, yielding a pretreated spent caustic stream substantially free of organic material. The pretreated spent caustic is suitable for use in a Kraft paper process or for oxidation prior to recycle or disposal. Solvent extract from the extractor is regenerated in a solvent regenerator having an overhead stream for purging light ends, a bottom stream for purging heavy ends, and a heart-cut side stream for recycling solvent to the extractor.Type: GrantFiled: February 26, 1997Date of Patent: March 23, 1999Assignee: Stone & Webster Engineering CorporationInventors: Sabah A. Kurukchi, Joseph M. Gondolfe
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Patent number: 5258117Abstract: A process for improving the performance of heavy oil refining units in a resid hydrotreating unit equipped for resid hydrotreating. The partially refined resid stream issuing from a train of ebullated bed reactor is first separated into high, medium, and low temperature components. The high temperature component is sent through a flash drum and then fractionated by solvent deasphalting in order to provide oil, resin, and asphaltene fractions. Thus, the asphaltene is eliminated before it can foul downstream equipment. This treatment of the heavy oil product has several benefits as compared to treating the vacuum tower bottoms. Among other things, one of these benefits is to debottleneck the resid hydrotreating unit, especially at the atmospheric tower.Type: GrantFiled: January 23, 1992Date of Patent: November 2, 1993Assignee: Amoco CorporationInventors: Jeffrey J. Kolstad, William I. Beaton, James L. Taylor
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Patent number: 5242578Abstract: A refining process uses a two or four stage solvent separator coupled to receive an incoming feedstream of low sulfur resid and a solvent. In the preferred two stage separator, the mixture at the top of the first separator stage is fed to the second stage separator via a heat exchanger. The mixture at the bottom of the first stage separator includes resins and asphaltenes which are fed to a hydrotreater and then, in turn, to a fractionator. The output from the bottom of this fractionator can be fed back to the resid feedstream of the first stage separator for recycled separation. The material at the top of the second stage separator is fed back through the heat exchanger where it helps heat the mixture fed from the top of the first to the second stage separator, this feedback recovers the solvent for reuse in the first stage. The material settling to the bottom of the second stage separator is fed into a catalytic cracker or processed elsewhere.Type: GrantFiled: January 23, 1992Date of Patent: September 7, 1993Assignee: Amoco CorporationInventors: James L. Taylor, Jeffrey J. Kolstad, William I. Beaton
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Patent number: 5092983Abstract: This invention provides for a process for separating extractable organic material from a feed composition comprising said extractable organic material intermixed with solids and water, the process comprising:(A) contacting said feed composition with a solvent mixture in an enclosed space, said solvent mixture comprising at least one first organic solvent and at least one second organic solvent, said first organic solvent being capable of dissolving at least about ten parts of said extractable organic material per million parts of said first organic solvent at the temperature wherein at least about 50% by weight of said first organic solvent boils at atmospheric pressure, said second organic solvent being different than and more volatile than said first organic solvent and being capable of dissolving at least about ten parts of said first organic solvent per million parts of said second organic solvent at the temperature wherein at least about 50% by weight of said second organic solvent boils at atmospheric pType: GrantFiled: November 30, 1989Date of Patent: March 3, 1992Assignee: The Standard Oil CompanyInventors: Christopher P. Eppig, Stephen C. Paspek
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Patent number: 5041206Abstract: A lubricating oil stock is extracted with N-methyl-2-pyrrolidone to yield a primary raffinate useful as a high VI lubricating base oil and a primary extract. The primary extract is mixed with antisolvent and chilled to yield a secondary raffinate. This secondary raffinate is sufficiently reduced in aromatics that it is suitable for fluidized catalytic cracking in the absence of hydrogenation.Type: GrantFiled: November 20, 1989Date of Patent: August 20, 1991Assignee: Texaco Inc.Inventor: Avilino Sequeira, Jr.
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Patent number: 5039399Abstract: A lubricating oil stock is extracted with N-methyl-2-pyrrolidone to yield a primary raffinate useful as a high VI lubricating base oil and a primary extract. The primary extract is mixed with antisolvent and chilled to yield a secondary raffinate. This secondary raffinate is sufficiently reduced in aromatics that it is solvent extracted to yield medium to high VI lubricating base oil.Type: GrantFiled: November 20, 1989Date of Patent: August 13, 1991Assignee: Texaco Inc.Inventor: Avilino Sequeira, Jr.
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Patent number: 5021143Abstract: The invention relates to a process for hydrocarbon fractionation and extraction making it possible to obtain a petrol with an improved octane number and a kerosene with an improved smoke point.According to the invention a charge with a final boiling point of at least 220.degree. C. is fractionated into three fractions:a light petrol containing less than 10% aromatics and boiling points at 25.degree. to 80.degree. C.,a medium petrol (80.degree. C. and at the most 150.degree. C.), whose end point is determined by a nitrogen content below 50 ppm,a heavy petrol with an end point equal to or below 220.degree. C.,be a selective liquid solvent aromatics are then extracted from the heavy petrol producing a refined product which is poured into the kerosene pool or diesel fuel,the solvent is regenerated by reextraction using light petrol so as to produce an aromatics-enriched petrol fraction with an improved octane number.Type: GrantFiled: August 2, 1989Date of Patent: June 4, 1991Assignee: Institut Francais du PetroleInventors: Sigismond Franckowiak, Paul Mikitenko, Pierre Baumgartner, Georges Cohen
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Patent number: 5009772Abstract: A solvent extraction process for separating a heavy hydrocarbon feedstock material into its various component parts. The process comprises the utilization of pressure reduction to enhance the separation and recovery of a deasphalted oil product comprising substantially the lower molecular weight hydrocarbon components present in the original heavy hydrocarbon feedstock material.Type: GrantFiled: February 27, 1989Date of Patent: April 23, 1991Assignee: Kerr-McGee CorporationInventors: Stephen R. Nelson, Richard L. Hood
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Patent number: 4795551Abstract: In the solvent refining of a residual oil, a mixture of refined oil and refining solvent, and a mixture of pitch impurities and refining solvent are introduced into separate zones of a combination tower operated at a pressure of no greater than 100 psig to recover refining solvent from each of the mixtures. The combination tower is preferably A modified crude distillation tower from a preexisting crude unit, whereby idle crude units may be converted to solvent refining.Type: GrantFiled: July 15, 1985Date of Patent: January 3, 1989Assignee: Lummus Crest, Inc.Inventors: Gary L. Hamilton, Andrei Rhoe, Donald P. Satchell
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Patent number: 4764256Abstract: A method is provided for continuous removal of polychlorinated biphenyl compounds (PCB) from oil contaminated therewith, comprising the steps of continuously extracting PCB compounds from contaminated oil with a PCB-selective solvent in the stripping section of a multistage extraction zone, partially distilling the extract from the extraction zone in a distillation zone, cooling and separating the bottom residue into a solvent phase and an oil/PCB phase, continuously recycling a major portion of the oil/PCB phase as extract reflux to the enriching section of the extraction zone where PCB compounds are extracted from the recycled portion by the solvent phase produced in the stripping section of the extraction zone to increase the PCB content of the extract, and withdrawing a minor portion of the oil/PCB phase from the separation step as a disposable PCB residue.Type: GrantFiled: December 16, 1987Date of Patent: August 16, 1988Assignee: Electric Power Research Institute, Inc.Inventor: Peter F. Way
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Patent number: 4528068Abstract: An improved sealed-sieve tray extraction tower has pipe means located in at least a portion of the downcomer or upcomer zones, as the case may be, for delivering at least a portion of a first continuous phase through the downcomer or upcomer zone such that it is not broken into fine droplets thereby minimizing the potential for dispersion of the continuous phase.Type: GrantFiled: March 22, 1984Date of Patent: July 9, 1985Assignee: Exxon Research and Engineering Co.Inventors: Robert J. Fiocco, Edward Niessen
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Patent number: 4428829Abstract: A process for the simultaneous separation of aromatics and non-aromatics from a heavy hydrocarbon stream and a light hydrocarbon stream in which process:(a) aromatics are extracted in a first extractor from the heavy hydrocarbon stream with the aid of a selective solvent which has a higher boiling point than that of said light hydrocarbon stream,(b) selective solvent is removed from the raffinate obtained from said first extractor, to yield heavy non-aromatics(c) aromatics are extracted from the light hydrocarbon stream in a second extractor with the aid of the extract phase obtained from the first extractor,(d) selective solvent is removed from the raffinate obtained from said second extractor to yield heavy aromatics and light non-aromatics(e) the extract phase from the second extractor is subjected to extractive distillation,(f) the bottom fraction of the extractive distillation is separated by distillation into light aromatics and selective solvent, and(g) the selective solvent obtained in step (f) is atType: GrantFiled: September 14, 1981Date of Patent: January 31, 1984Assignee: Shell Oil CompanyInventor: Walter C. G. Kosters
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Patent number: 4353792Abstract: Oxygen compounds are removed, e.g., by extraction, from a coal liquid prior to its hydrogenation. As a result, compared to hydrogenation of such a non-treated coal liquid, the rate of nitrogen removal is increased.Type: GrantFiled: February 1, 1980Date of Patent: October 12, 1982Assignee: Suntech, Inc.Inventors: Abraham Schneider, Elmer J. Hollstein, Edward J. Janoski, Edward G. Scheibel
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Patent number: 4207174Abstract: A relatively large volume horizontal liquid separation chamber is provided as an intermediate part of the downcomers used to transfer the denser liquid phase between contiguous trays of a countercurrent liquid-liquid extraction column. The downcomers also include two smaller vertical conduits which carry the liquid into and out of the opposing ends of the chamber. The downward flowing denser liquid phase is thereby subjected to a separation step within the downcomers to produce a stream of the less dense liquid released above the upper tray.Type: GrantFiled: August 16, 1978Date of Patent: June 10, 1980Assignee: UOP Inc.Inventor: William J. Christman
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Patent number: 3979281Abstract: A liquid-liquid extraction process utilizing a tower having perforated contacting trays. The discontinuous flow of the denser downward moving stream prevents the backmixing of this stream on the contacting trays and increases the efficiency of the extraction.Type: GrantFiled: December 16, 1974Date of Patent: September 7, 1976Assignee: Universal Oil Products CompanyInventor: Clarence G. Gerhold