Abstract: A process for in situ thermal recovery of hydrocarbons from a reservoir is provided. The process includes: providing an oxygen-enriched mixture, fuel, feedwater and an additive including at least one of ammonia, urea and a volatile amine to a Direct-Contact Steam Generator (DCSG); operating the DCSG, including contacting the feedwater and the additive with hot combustion gas to obtain a steam-based mixture including steam, CO2 and the additive; injecting the steam-based mixture or a stream derived from the steam-based mixture into the reservoir to mobilize the hydrocarbons therein; and producing a produced fluid including the hydrocarbons.

Abstract: Dual action amines provide corrosion protection from corrosion and fouling for a steam generator system and distillation tower of a petroleum or petrochemical refinery. These amines are chosen to provide protection for the steam condensate section of the boiler while simultaneously minimizing amine salt fouling and corrosion problems in the crude distillation tower and overhead condensing system of crude distillation units. The distribution ratio of the dual action amine should be about 4.0 or less, the amine pKa should be in the range of about 7.0 to about 11.0, and the amine HCl salt volatility index should be about 2.5 or less.

Abstract: Plants and methods are presented for crude feed pre-processing before feeding the crude feed into a crude unit or vacuum unit. Pre-processing is preferably achieved with a combination of a preflash drum and a preflash column that allows for high-temperature treatment of the liquids and separate vapor phase handling, which advantageously enables retrofitting existing plants to accommodate lighter crude feeds.

Abstract: One exemplary embodiment can be a process for treating a hydroprocessing fraction. The process can include obtaining a bottom stream from a fractionation zone, and passing at least a portion of the bottom stream to a film generating evaporator zone for separating a first stream containing less heavy polynuclear aromatic compounds than a second stream.

Abstract: A method is provided for producing vacuum in a vacuum oil-stock distillation column and includes pumping a gas-vapor medium out of a column by an ejector into a condenser; feeding a gas mixture and a high-pressure gas into a second gas-gas ejector from which the vapor-gas mixture is fed into a second condenser. A condensate is directed from the condensers into a separator in which the condensate is separated into a water-containing condensate and a hydrocarbon-containing condensate. The hydrocarbon-containing condensate is removed while the water-containing condensate is fed into a steam generator in which heat is supplied to the water-containing condensate from a hot distillate removed from the vacuum column and steam is produced from the water-containing condensate, the steam is fed as a high-pressure gas into the gas-gas ejectors. A plant for carrying out the method is also provided.

Abstract: The invention relates to the oil processing industry and can be used for producing vacuum in a vacuum petroleum distillation column. The inventive method involves pumping out a vapor-gas medium from the column by of a gas-gas ejector in such a way that a vapor-gas mixture is formed at the entry thereof and supplying said mixture to a condenser for producing a gas mixture and a vapor phase condensate. The gas mixture is supplied from the condenser to a liquid-gas jet apparatus and the condensate is delivered to an additional separator. A hydrocarbon-containing condensate is removed from the additional separator for the intended use thereof and a water-containing condensate is fed to a steam generator for producing steam by supplying heat of a hot distillate evacuated from the vacuum column. The thus obtained steam is used in the gas-gas ejector as a high-pressure gas.

Abstract: One exemplary embodiment can be a system for separating a plurality of naphtha components. The system can include a column, an overhead condenser, and a side condenser. Generally, the column includes a dividing imperforate wall with one surface facing a feed and another surface facing at least one side stream. Typically, the wall extends a significant portion of the column height to divide the portion into at least two substantially vertical, parallel contacting sections. Typically, the overhead condenser receives an overhead stream including a light naphtha from the column. Usually, a side condenser receives a process stream from the column and returns the stream to the column to facilitate separation. A cooling stream may pass through the overhead condenser and then the side condenser.

Abstract: A process for cracking hydrocarbon feedstock containing resid comprising: heating the feedstock, mixing the heated feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase which collect as bottoms and removing the liquid phase, separating and cracking the vapor phase, and cooling the product effluent, wherein the bottoms are maintained under conditions to effect at least partial visbreaking. The visbroken bottoms may be steam stripped to recover the visbroken molecules while avoiding entrainment of the bottoms liquid. An apparatus for carrying out the process is also provided.

Abstract: One exemplary embodiment can be a system for separating a plurality of naphtha components. The system can include a column, an overhead condenser, and a side condenser. Generally, the column includes a dividing imperforate wall with one surface facing a feed and another surface facing at least one side stream. Typically, the wall extends a significant portion of the column height to divide the portion into at least two substantially vertical, parallel contacting sections. Typically, the overhead condenser receives an overhead stream including a light naphtha from the column. Usually, a side condenser receives a process stream from the column and returns the stream to the column to facilitate separation. A cooling stream may pass through the overhead condenser and then the side condenser.

Abstract: A process for decoking of a process that cracks hydrocarbon feedstock containing resid and coke precursors, wherein steam is added to the feedstock to form a mixture which is thereafter separated into a vapor phase and a liquid phase by flashing in a flash/separation vessel, separating and cracking the vapor phase, and recovering cracked product. Coking of internal surfaces in and proximally downstream of the vessel is controlled by interrupting the feed flow, purging the vessel with steam, introducing an air/steam mixture to at least partially combust the coke, and resuming the feed flow when sufficient coke has been removed. An apparatus for carrying out the process is also provided.

Abstract: Hydrocarbon feedstock containing resid is cracked by a process comprising: (a) heating the hydrocarbon feedstock; (b) mixing the heated hydrocarbon feedstock with steam and optionally water to form a mixture stream; (c) introducing the mixture stream to a flash/separation apparatus to form i) a vapor phase at its dew point which partially cracks and loses/or heat causing a temperature decrease and partial condensation of the vapor phase in the absence of added heat to provide coke precursors existing as uncoalesced condensate, and ii) a liquid phase; (d) removing the vapor phase as overhead and the liquid phase as bottoms from the flash/separation apparatus; (e) treating the overhead by contacting with a hydrocarbon-containing nucleating liquid substantially free of resid and comprising components boiling at a temperature of at least about 260° C. (500° F.

Abstract: A method for rendering a high Reid Vapor Pressure natural gasoline feed suitable for addition to the gasoline pool by using steam stripping conditions that provide an overhead fraction that is suitable for thermal cracking, and a bottoms product that has a substantially reduced Reid Vapor Pressure as compared to the natural gasoline feed.

Abstract: A flash/separation vessel for treating hydrocarbon feedstock containing resid to provide a liquid phase and a vapor phase has: (A) an inlet for introducing hydrocarbon feedstock; (B) an inlet for adding heated vaporous diluent to the vessel to dilute the vapor phase; (C) a flash/separation vessel overhead outlet for removing the vapor phase as overhead; and (D) a flash/separation vessel liquid outlet for removing liquid phase as bottoms from the vessel.

Abstract: A method for rendering a high Reid Vapor Pressure natural gasoline feed suitable for addition to the gasoline pool by using steam stripping conditions that provide an overhead fraction that is suitable for thermal cracking, and a bottoms product that has a substantially reduced Reid Vapor Pressure as compared to the natural gasoline feed.

Abstract: An integrated debutanizer and low pressure depropanizer column and process for separating a feed stream comprising C3's, C4's and C5+ is disclosed. A single shell houses a refluxed upper portion and a lower portion of the column. A generally vertical wall partitions the lower portion of the column into a debutanizer section and a depropanizer stripper section. The upper column portion is used as the absorption section of the depropanizer. The feed is supplied to an intermediate stage in the debutanizer, and the debutanizer is operated at a lower pressure (and correspondingly lower temperature) matching that of the low pressure depropanizer. The design allows the use of one slightly larger column in place of the two large columns previously used for separate debutanization and low pressure depropanization.

Abstract: A fractionator has a fractionation vessel, a reactor effluent vapors inlet, a vapor feed contacting zone, a baffled contacting section above the vapor feed contacting zone, a tops section above the baffled contacting section, a heavy bottoms liquid hold-up pool section below the vapor feed contacting zone, a bottoms outlet, a bottoms recycle system with a heat exchanger. Recycled, cooled bottoms is fed back to the fractionation vessel at the heavy bottoms liquid hold-up pool section and above the vapor feed contacting zone. The improvements involve providing a separation tray and downpipe for separating cooler bottoms liquid from hotter product vapors within the fractionation vessel: to avoid condensation and absorption of product vapors by the liquid pool; to have more rapid and uniform quenching of hot liquid entering the pool; and substantially reduce costly onstream maintenance to clean fouled bottoms recycle exchangers.

Abstract: In an atmospheric pipestill stripping process where steam is utilized as the stripping gas to strip bottoms and side stream products, the improvement comprising utilizing methanol or a methanol and steam mixture as said stripping gas. In a refinery atmospheric pipestill stripping process utilizing a stripping gas, said process comprising utilizing a gas selected from the group consisting of methanol and a mixture of methanol and steam as said stripping gas.

Abstract: A process for pretreating a spent caustic stream prior to oxidation includes countercurrent multi-stage elevated temperature solvent extraction of dissolved organic material from the spent caustic using a solvent to yield a spent caustic raffinate containing only residual amounts of organic solute. The raffinate is steam distilled to remove the residual organic solutes, yielding a pretreated spent caustic stream substantially free of organic material. The pretreated spent caustic is suitable for use in a Kraft paper process or for oxidation prior to recycle or disposal. Solvent extract from the extractor is regenerated in a solvent regenerator having an overhead stream for purging light ends, a bottom stream for purging heavy ends, and a heart-cut side stream for recycling solvent to the extractor.

Abstract: A system and method for reducing hydrocarbons in wastewater includes an oil separator and a stripper tower. The tower has a housing that includes a stripper section and a condensation section. The stripper section includes a plurality of trays and steam inlet under the trays. The condensation section includes a plurality of trays and a pan tray having provisions to allow vapors to rise from the stripper section. The method includes having the oil separator remove the soluble oil from the wastewater stream which passes through the stripper section and has steam remove the hydrocarbons. The resulting vapors then contact cold process fluid which results in a heated process fluid stream. A portion of this heated process fluid stream is then mixed with crude so that hydrocarbons can be assimilated into the crude.

Abstract: Water and organic low-boiling constituents in organic heat transfer fluids used to heat commercial processes are removed by introducing a gas such as nitrogen into a turbulent flow of the heat transfer fluid and separating gas which then contains low-boiling constituents from the heat transfer fluid of the heat transfer system. The gas containing low-boiling constituents may be sent to a condenser to return heat transfer fluid which also vaporizes into the gas, but to a lesser extent than the low-boilers, to the heat transfer system. The gas containing low-boiling constituents is then combusted.

Abstract: A process for removing and recovering specific constituents from a waste stream at higher temperatures than the boiling point of the specific waste within a compound of chemicals and inert materials forming ninety-five (95%) percent of the waste stream in the United States. In the process, the waste is moved at a specified retention time, through a heat zone, thus increasing the temperature of the waste stream. There is further provided a means to separate certain components in that waste stream, whereby the components are vaporized and are released in a gaseous state, either from a liquid or a solid within the waste stream. The gaseous components are then transferred in the gaseous state through a flow of an inert medium, such as nitrogen gas, to inhibit combustion of the components, or to prevent the combination of oxidation, or oxygen being used as a catalyst to form even more hazardous compounds.

Abstract: Where side stream distillate strippers are used in the distillation of hydrocarbons, the required size of the distillation column and the amount of stripping gas or vapor required are reduced by passing components stripped from the distillates through a plurality of strippers in series, rather than directly back to the distillation zone.

Abstract: Water and organic low-boiling constituents in a organic heat transfer fluids used to heat commercial processes are removed by counter current stripping the fluid with a gas such as nitrogen. The gas containing low-boiling constituents is sent to a rectification column and condenser to return heat transfer fluid which also vaporizes into the gas, but to a lesser extent than the low-boilers, to the heat transfer system.

Abstract: A process for removing and recovering specific constituents from a waste stream at higher temperatures than the boiling point of the specific constituents. In the process, the waste is moved at a specified retention time, through a heat zone, thus increasing the temperature of the waste stream. There is further provided a means to separate certain components in that waste stream whereby the components are evaporated and are released in a gaseous state, either from a liquid or a solid within the waste stream. The gaseous components are then transferred in the gaseous state through a flow of an inert medium, such as nitrogen gas, to inhibit combustion of the components, or to prevent the combination of oxidation, or oxygen being used as a catalyst to form even more hazardous compounds.

Abstract: A method for rectification includes steps of supplying raw materials to a rectifying column from a raw material feed pipe; returning a refluent fluid from a refluxing pipe to the column; leading a hold-up liquid from a bottom tank having a higher surface to a bottom tank having a lower surface of a liquid in a bottom portion of the column; heating the hold-up in each of bottom tanks; exchanging heat by bringing a vapor produced by heating the bottoms into counter-current contact with the reluent liquid returned to the rectifying column on plates arranged in the rectifying column, taking out a vapor from the top of the rectifying column, and taking out bottoms from the bottom tank.

Abstract: In a combination solvent extraction-steam distillation process for the recovery of aromatic hydrocarbons, the improvement comprising(a) introducing high pressure steam into a steam ejector;(b) passing the steam from step (a) to a first heat exchanger where it exchanges heat with cooler lean solvent coming from the bottom of the distillation column and is condensed;(c) returning the lean solvent from step (b) to the bottom of the distillation column;(d) passing part of the condensate from step (b) to a second heat exchanger where it exchanges heat with the warmer lean solvent coming from the bottom of the distillation column, cooling the lean solvent and vaporizing the condensate; and(e) passing the vapor from step (d) to the steam ejector in step (a).

Abstract: A method of recovering light organic solvent from a liquid mixture containing the solvent and a process material, such as asphaltenes or coal liquefaction products. The solvent-process material mixture is treated in a solvent separation zone to separate a first vapor phase rich in solvent and a first liquid phase rich in process material. At least a portion of the liquid in the solvent separation zone is transferred to a mixing zone, where the liquid is intimately contacted with steam, under shearing conditions. The steam-liquid phase mixture thus produced is returned to the solvent separation zone and treated to separate a second vapor phase, rich in steam and solvent, and a second liquid phase, rich in process material and substantially depleted of solvent. Solvent is recovered from the first and second vapor phases.

Abstract: Fractionation method and apparatus are provided, wherein heavy product is withdrawn from a first fractionator and introduced into a second fractionator, which operates in a predetermined moderate pressure range. The withdrawn heavy product is separated into relatively light ends and relatively heavy ends by introducing stripping vapor into a lower section of the second fractionator. A controlled stream of light product quench, including bottoms product from the stripper, is introduced at a predetermined low temperature and a predetermined variable flow rate to the second fractionator to adjust an end point of overhead products exiting therefrom. Second fractionator overhead product is passed into the stripper, and light components from the first fractionator are introduced into the stripper, such that overhead products from the second fractionator strip light ends from the relatively light product components from the first fractionator.

Abstract: A nonpolluting process for neutralizing corrosive acid components in the overheads of petroleum distillation units is disclosed. In the process, ammonia is added to said units and carried overhead. The overhead is condensed to yield hydrocarbon phase and an ammonia-containing aqueous phase. The aqueous phase is stripped to yield an ammoniacal steam that is returned to the distillation units and a substantially ammonia-free bottoms.

Abstract: A process and apparatus for separating a solvent from a bituminous material by pressure reduction and steam stripping without carry-over of entrained bituminous material. A fluid-like phase comprising bituminous material and solvent is reduced in pressure by passage through a pressure reduction valve to vaporize a portion of the solvent. The reduction in pressure also results in dispersing a mist of fine particle size bituminous material in the vaporized solvent. The stream of vaporized solvent, fine particle size bituminous material and fluid-like bituminous material then is introduced into a steam stripper through an inlet horn that imparts a centrifugal motion to the stream. The inlet horn contains a plurality of corrugated vanes which utilize the centrifugal motion to create turbulence in the stream within the inlet horn.

Abstract: A process for separating a solvent from a bituminous material by pressure reduction and steam stripping without carry-over of entrained bituminous material. The fluid-like phase of bituminous material and solvent is reduced in pressure and introduced into a steam stripper. The solvent vaporizes upon pressure reduction and a mist of fine bituminous material particles forms and becomes dispersed in the vaporized solvent. The vaporized solvent and associated mist is separated from the bituminous material in the stripper and is withdrawn from the steam stripper and introduced into a condenser. The solvent and steam from the stripper condense, a substantial portion of the mist of entrained particles solidifies and an emulsion of water and fluid-like bituminous material from the mist forms. The liquid stream is withdrawn from the condenser and introduced into a separator.

Abstract: An improvement to a continuous solvent extraction-steam-distillation process for the recovery of aromatic hydrocarbons in the range of C.sub.6 -C.sub.16 from a feed stream containing such aromatics and aliphatic hydrocarbons in the range of C.sub.5 -C.sub.16 which resides in using two extractive distillation zones thermally linked to recover heat and solvent, thereby resulting in a heat savings.

Abstract: The invention relates to an improved process, wherein polyolefins are freed from saturated liquid residual hydrocarbons with the aid of water and steam. The improvement comprisesA. introducing the hydrocarbon-containing polyolefin into an aqueous emulsifier-containing solution having a surface tension at 20.degree. C. of about 50 to 60 dynes/cm with respect to air; stirring the resulting mixture and converting it to a homogeneous dispersion, the aqueous dispersion containing about 10 to 40 weight % of the polyolefin;B. introducing the dispersion into the upper portion of a column provided with 5 to 30 sieve plates and overflow weirs and contacting the dispersion in countercurrent fashion with steam of about 100.degree. to 120.degree. C.

Abstract: According to this invention, there is provided a method of suppressing the rise in surface temperature of the heating tubes in a fractionation apparatus for a crude oil, characterized in that an aqueous solution containing ammonia or ammonium ion is injected into the upstream line of the crude heater in an amount of 1 to 20 ppm in terms of ammonia based on the crude oil.

Abstract: A process for improving a residual fuel derived from the distillation of petroleum crude includes originating a thermal shock by injecting water into residual fuel oil which has previously been heated to a temperature close to its boiling point, at a pressure equal to or slightly greater than atmospheric pressure, gas expansion being limited to the duration of the presence of water; and passing the gas formed as a result of the thermal shock to a gas expansion chamber, continuosly cooling the gas in a heat exchanger; and withdrawing the thereby liquified gas free from impurities.