Abstract: In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product.

Abstract: Controlled RVP C5+ products are produced from feed gas in configurations and methods in which a heavier portion of the feed gas is fractionated into several streams having distinct RVP and in which a C5+ stream is produced from the lighter portion of the feed gas. The so formed streams are then combined to produce C5+ products with controlled RVP. Thus, RVP control is achieved without the need for external products for blending process streams derived from the feed gas.

Abstract: A process for cracking hydrocarbon feedstock containing resid comprising: heating the feedstock, mixing the heated feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase which collect as bottoms and removing the liquid phase, separating and cracking the vapor phase, and cooling the product effluent, wherein the bottoms are maintained under conditions to effect at least partial visbreaking. The visbroken bottoms may be steam stripped to recover the visbroken molecules while avoiding entrainment of the bottoms liquid. An apparatus for carrying out the process is also provided.

Abstract: In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product.

Abstract: A process for decoking of a process that cracks hydrocarbon feedstock containing resid and coke precursors, wherein steam is added to the feedstock to form a mixture which is thereafter separated into a vapor phase and a liquid phase by flashing in a flash/separation vessel, separating and cracking the vapor phase, and recovering cracked product. Coking of internal surfaces in and proximally downstream of the vessel is controlled by interrupting the feed flow, purging the vessel with steam, introducing an air/steam mixture to at least partially combust the coke, and resuming the feed flow when sufficient coke has been removed. An apparatus for carrying out the process is also provided.

Abstract: Hydrocarbon feedstock containing resid is cracked by a process comprising: (a) heating the hydrocarbon feedstock; (b) mixing the heated hydrocarbon feedstock with steam and optionally water to form a mixture stream; (c) introducing the mixture stream to a flash/separation apparatus to form i) a vapor phase at its dew point which partially cracks and loses/or heat causing a temperature decrease and partial condensation of the vapor phase in the absence of added heat to provide coke precursors existing as uncoalesced condensate, and ii) a liquid phase; (d) removing the vapor phase as overhead and the liquid phase as bottoms from the flash/separation apparatus; (e) treating the overhead by contacting with a hydrocarbon-containing nucleating liquid substantially free of resid and comprising components boiling at a temperature of at least about 260° C. (500° F.

Abstract: A process for hydrotreating petroleum fractions early in the refining process by employing catalyst prepared as components of distillation structures or as contained beds of catalyst in atmospheric distillation columns and or side draw columns. For example, a crude petroleum is hydrotreated by taking side streams from an atmospheric distillation column and the vacuum gas oil from a vacuum distillation column which are individually fed to separate desulfurizations, preferably in distillation column reactors containing a hydrodesulfurization catalyst. The overheads from each of the distillation column reactors is returned to the atmospheric column and the bottoms from each distillation column reactor is withdrawn as hydrotreated product. The process may also be used for upgrading the effluent from a fluid catalytic cracking unit, preferably operated as a catalytic distillation reactor.

Abstract: A process for removing and recovering specific constituents from a waste stream at higher temperatures than the boiling point of the specific waste within a compound of chemicals and inert materials forming ninety-five (95%) percent of the waste stream in the United States. In the process, the waste is moved at a specified retention time, through a heat zone, thus increasing the temperature of the waste stream. There is further provided a means to separate certain components in that waste stream, whereby the components are vaporized and are released in a gaseous state, either from a liquid or a solid within the waste stream. The gaseous components are then transferred in the gaseous state through a flow of an inert medium, such as nitrogen gas, to inhibit combustion of the components, or to prevent the combination of oxidation, or oxygen being used as a catalyst to form even more hazardous compounds.

Abstract: A process for removing and recovering specific constituents from a waste stream at higher temperatures than the boiling point of the specific constituents. In the process, the waste is moved at a specified retention time, through a heat zone, thus increasing the temperature of the waste stream. There is further provided a means to separate certain components in that waste stream whereby the components are evaporated and are released in a gaseous state, either from a liquid or a solid within the waste stream. The gaseous components are then transferred in the gaseous state through a flow of an inert medium, such as nitrogen gas, to inhibit combustion of the components, or to prevent the combination of oxidation, or oxygen being used as a catalyst to form even more hazardous compounds.

Abstract: A hydrocarbon feedstock is simultaneously distilled into two or more fractions while trace concentrations of contaminants in the feedstock are absorbed onto a sorbent packing material during distillation operation. The sorbent packings contain active metal components supported on porous refractory oxides. Such sorbent packings provide surfaces for mass transfer in the distillation process and concurrently absorb contaminants. Product boiling fractions from the absorption-distillation process are further processed over contaminant-sensitive catalysts such as reforming or isomerization catalyst.

Abstract: A steam power plant for producing energy from tarry residual oils from a refinery includes a steam generator as well as a combustion system heating the steam generator and having a fuel side. A fired tubular furnace for heating high-viscosity refinery residues to 400.degree. to 600.degree. C., for instance, produces gaseous and vaporous products and other components of the residue. A separating column connected downstream of the fired tubular furnace separates the gaseous and vaporous products from the other components of the residue. The separating column has a lower end and an outlet line at the lower end connected upstream of the fuel side of the combustion system for the other components of the residue.

Abstract: A method for removing the volatile constituents from gasoline and volatile organic chemicals from contaminated potable water when a fluid including gasoline-water mixture and when contaminated potable water is introduced into a vertical tower includes the steps of flowing the gasoline-water fluid and the water downward in a tower over and in contact with media trays stacked in courses in the tower. The media trays, either circular or square, fit closely within the tower inner wall, such trays are aluminum or molded plastic frames one inch by one inch angles one-eighth inch thick, with a plurality of one and one-half inch wide slats one-quarter of an inch thick on the top of the frame; the slats being spaced apart not less than one-half inch nor more than three-quarters of an inch.

Abstract: A process and apparatus for separating volatile components from a volatile-containing liquid by a stripping gas flowing countercurrent to the liquid. Separation of the volatile components is enhanced by heating the liquid with radiant solar energy and agitating the liquid as it flows.

Abstract: A process for distilling and condensing a multi-component liquid is described, the process being characterized by the use of a portion of the uncondensed vapor in achieving more efficient heat utilization. In a principal embodiment, the multi-component liquid is distilled to produce an overhead vapor, and the vapor is condensed to produce a condensate and a partially cooled vapor. The partially cooled vapor is separated into major and minor portions, the bulk of the major portion is condensed to produce a condensation effluent, and the condensation effluent (comprising liquid or liquid and vapor) is contacted in a contacting zone with the minor portion of partially cooled vapor. The contacting produces a liquid which is collected in an accumulation zone.

Abstract: A process for the distillation and condensation of a multi-component liquid is described, the process being characterized by the utilization of a portion of the condensate in achieving increased separation of components of no-condensed vapor. In a principal embodiment, the overhead from a distillation column is cooled, condensing a portion thereof, and the condensed portion is accumulated in an accumulation zone. A first liquid stream is removed from the accumulation zone for reflux, while a second liquid stream is cooled, and then contacts, in a separate zone, the uncondensed portion of the overhead. The contacting absorbs and condenses components of the vapor, and the second liquid and absorbed components are collected in the accumulation zone.

Abstract: A process for the distillation and condensation of a multi-component liquid is described, the process being characterized by the contacting of a warm portion of the overhead vapor with a cool liquid portion of the overhead to achieve a higher accumulator liquid temperature. In a principal embodiment, a multi-component liquid is distilled, the overhead vapor is separated into major and minor portions, and the bulk of the major portion is condensed. Liquid is separated from the remaining vapor of the major portion, and the separated liquid is divided into major and minor fractions. The major fraction of liquid is collected in an accumulation zone, and is contacted in the accumulation zone with at least the bulk of the minor portion of overhead vapor. Vapor from the accumulation zone is contacted with the minor fraction of liquid in a contacting zone.

Abstract: A process for distilling and condensing a multi-component liquid is described, the process being characterized by the use of a portion of uncondensed vapor in achieving more efficient heat utilization. In a principal embodiment, a multi-component liquid is distilled to produce an overhead vapor, the vapor is partially condensed, and the vapor-condensate is separated into a minor liquid fraction and a major vapor-liquid portion. The major vapor-liquid fraction is then separated into vapor and liquid, and the liquid therefrom is accumulated in an accumulation zone. The separated vapor is then contacted with the minor liquid fraction in a contacting zone, thereby absorbing the vapor and transferring its heat to the liquid fraction.